DIXIE GRINDERS 11-10 User manual

SAFETY INSTALLATION OPERATION MAINTENANCE
DIXIE
GRINDERS
INCORPORATED
1324 RAILROAD AVENUE
GUNTERSVILLE, AL 35976
[phone] FAX: [phone]
CAUTION
THIS MANUAL MUST BE READ TO,
OR BY EACH PERSON, BEFORE
THAT PERSON OR DEPARTMENT
UNCRATES, OPERATES,
MAINTAINS, OR SUPERVISES USE
OF THIS MACHINE IN ANY WAY.
11-10 IN-LINE
GRINDER

2
IMMEDIATE HAZARDS
WHICH WILL RESULT IN
SEVERE PERSONAL INJURY
OR DEATH.
LISTED BELOW IS THE DEFINITION OF THE HAZARD
LEVEL USED ON THE SAFETY STICKERS.
TYPICAL DIXIE 11-10 IN-LINE
GRINDER UNIT

3
INTRODUCTION
A Grinder Unit is a type of size reduction
machine. Its primary purpose is to grind
meat, meat by-products, and other similar
products.
The primary grinding components are a plate
retaining ring, orifice plate, plate bushing,
knifeholder with knife inserts, centering pin,
spring or springs, head, feedscrew, gearbox,
and drive pulleys. In most instances an
electric motor drives the grinder unit.
Standard safety equipment includes a belt
guard, which is part of the cabinet, and a plate
guard. If a transition funnel is used, the plate
guard is not required.
It is important that your application, and/or
installation does not render these guards
ineffective. If for any reason you believe these
guards are not adequate, do not use the machine
and call Dixie Grinders Inc. at once. (256) 582-
0477 OR [phone].
This machine was sold for a specific application.
If you are not familiar with the application that
this unit was sold for, check with Dixie Grinders
Inc. before using the machine.
All operators and sanitation personnel should
read this manual and understand it.

TAG A 1 EA. ON FRONT OF
FRONT OF FRAME
TAG C 1 EA. ON CABINET DOOR 4
THE TRANSITION FUNNEL OR
PLATE GUARD MAY NOT BE
ATTACHED FOR SHIPPING!
THE PLATE GUARD OR
TRANSITION FUNNEL IS
PROVIDED TO RESTRICT
ACCESS TO THE PLATE, THE
KNIFEHOLDER, AND THE
FRONT END OF THE
FEEDSCREW!
THE CABINET IS
PROVIDED TO RESTRICT
ACCESS TO THE V BELTS
AND THE ROTATING
PULLEYS!
11-10
04-101
FAILURE TO USE GUARDS WHILE THE
GRINDER UNIT IS IN OPERATION MAY
RESULT IN SEVERE INJURY OR DEATH!
REPLACE SAFETY TAGS WHEN
NECESSARY! CALL DIXIE GRINDERS
INC. FOR REPLACEMENT SAFETY TAGS.
TAG B. 2 EA.. 1 EA.. LOCATED NEAR
INLET,
1 EA.. LOCATED ON CABINET DOOR.

SITE CONSIDERATIONS:
It is important that the permanent position of
the grinder unit provides clearance of several
feet behind, to either side, and approximately
four feet or more in front of the grinder unit.
If the grinder is set on a stand, or leg extensions
are attached, an adequate platform must be
provided to provide safe access to the grinder
unit. It will be necessary to have an approved
platform or device to provide access so the unit
can be properly sanitized, disassembled,
assembled, and maintained. Consideration
must be given to allow for complete service to
the grinder unit.
Consult your Safety Engineer, Plant Engineer,
and O.S.H.A. for all regulations related to the
guarding of this machine.
Only the feedscrew puller and ring lift can be
attached to the grinder unit directly. Do not
use the grinder frame to support other
equipment without prior approval from Dixie
Grinders Inc. The grinder frame is not to be
used as a personal stand, and under no
circumstances should anyone be allowed to
climb on it or use it as a platform. Remember
to Work Safely!
"THE GRINDER HAS ARRIVED"
LIFT EQUIPMENT REQUIRED:
We recommend using a 5,000 pound capacity
fork lift with 48" or longer forks. Do not
attempt to unload the grinder unit from a
commercial van from ground level! Only
authorized and properly trained equipment
movers should attempt to unload the grinder
unit. Remember to Work Safely!
PRE-UNLOADING INSPECTION:
Before the grinder unit is unloaded, inspect the
unit for any damage before unloading. If the
machine is damaged consult your management,
the trucking company, and Dixie Grinders Inc.
before unloading the machine!
UNLOADING GRINDER UNIT:
With the commercial van properly chocked and
secured to the loading dock, and using only
approved and adequate dock plates should any
attempt be made to unload this machine. Lift
only under the grinder frame. The forks should
be long enough to extend beyond the end of the
frame a safe distance. Unload the grinder unit
and all parts that have been shipped with the
grinder unit. Consult the packing slip to insure
that all pieces have been unloaded.
UNPACKING:
When the grinder has been properly unloaded it
should be placed in a suitable location for
unpacking. The shipping skids may be
removed. Use appropriate equipment and
appropriate personal safety equipment in this
process. Remember to Work Safely!
5

START
STOP
UNIT CONTROLS.
INSTALLATION:
The machine can be installed in its permanent position
after the skidding has been removed. Use only
adequate equipment and properly trained personnel to
install the grinder in its permanent position. Use great
care in moving this equipment, it is heavy and must
not be tipped, tilted, jarred or jammed into position.
We recommend a 1° slope to allow water to drain from
the grinder unit.
We have located the Stop-Start station on the
front left side of the machine. We strongly
recommend that additional stop stations are
located where deemed appropriate.
Disconnects that can be locked out should be so
located that employees that have to operate,
service, and sanitize the unit can lock the unit
out. Each employee that has to work on this
machine should be given a lock and key and
trained in proper procedures for LOCK
OUT/TAG OUT!
Please consult with your Safety Engineer, your
Electrical Engineer, and O.S.H.A. for all
regulations related to the controls and wiring
for this machine.
This unit is equiped with a frequency controller
to provide adjustments in capacity and product
control. Only authorized persons should be
allowed to make adjustments to the frequency
controller.
We recommend a pressure gage located
between our machine and the Mepaco pump
unit. The IN-LINE grinder must be turned on
at the same time or a second before the pump
unit is turned on.
We do not recommend remote operation of any
grinder unit unless special precautions are
taken, and that all possibilities of employee
injury are eliminated.
It is harmful the the IN-LINE grinder if it is
operated empty for more than a few seconds.
12.32
6.25 30.00
DI
X
IE 11-10 IN-LINE GRINDER
10.00
MADE IN THE USA
IN GOD WE TRUST
DIXIE MODEL 11-10 IN-LINE GRINDER UNIT
6
8.50
8.50 3.08

DISASSEMBLY TOOLS:
If the grinder is not located on floor level
make no attempt to disassemble the grinder
unit without an adequate platform or
provisions provided by the installation
contractor, plant engineer, or plant safety
officer. The grinder has many parts that
have square edges and cutting edges.
Adequate safety equipment should be used
at all times!
After the grinder has been installed in its
permanent position, it can be disassembled.
The tools described below are for both
disassembly and assembly of the grinder
unit.
Ring Wrench
The Ring Wrench fits over the lugs of ring
and is used to loosen the ring (counter
clockwise), or tighten the ring (clockwise)
The end of the ring wrench fits into the end
of the feedscrew and it can be used to
engage the feedscrew to the drive spline.
Plate Lifter
This is used to
remove the plate
and bushing from
the grinder unit, or
on assembly to
install the plate and
bushing into the
grinder unit.
Note:
Wear appropriate safety equipment and
remember to always "Work Safely".
GRINDER UNIT DISASSEMBLY:
READ AND UNDERSTAND THE
FOLLOWING TAG.
When the grinder unit has been properly
secured, disassembly can begin.
Step 1. Using the ring wrench, loosen the
ring by exerting downward pressure, as
shown, turning the ring counter clockwise.
Use the ring wrench only to loosen the ring,
when the ring can be turned by hand,
discontinue using the ring wrench.
Step 2. When the ring has been loosened
turn it off by hand. Depending on the ring
type, the ring may weigh up to 65 lbs. If this
is more than you can lift, get help. Use the
ring remover if your machine has been
equipped with one. Do not attempt to
remove the ring if you are out of position, or
if the ring is higher than the center of your
chest, or if you cannot lift this much on your
own! Do not bang the ring threads against
the centering pin! 7

Step 3. PLATE REMOVAL:
Using the plate lifter, remove the plate and
bushing from the grinder unit. It is
necessary to lift while pulling on the bushing.
Do not use screwdrivers or other tools to pry
the plate from the grinder unit.
Step 4. KNIFEHOLDER REMOVAL:
Remove the knifeholder from the face of the
grinder. The knife inserts are sharp, so wear
appropriate gloves.
Step 5. REMOVE SPRINGS: Remove the
Belleville springs, 2 each. Some pins have a
spacer collar behind the Belleville springs, if
this collar is used, remove it also.
Step 6.
REMOVE THE
CENTERING PIN
Do not loose the pin key when you are
removing the pin!
Step 7. REMOVE THE FEEDSCREW
FROM THE GRINDER UNIT.
We recommend using our Model FSP2001 to
remove the feedscrew (see next page). If you
do not have a FSP2001 feedscrew puller, we
recommend using a worm cart, chain hoist,
or other suitable lifting device.
The feedscrews are heavy, 300 to over 400
pounds. Do not attempt to remove the
feedscrew by hand.
The feedscrew needs to be handled carefully
so that the outside diameter is kept free of
nicks and burrs. Be careful, the feedscrew
has sharp corners that can cut, the cupping
is sharp!
Wear appropriate safety equipemnt and
remember to always "Work Safely".
8

ROTATION: When the grinder unit has
been disassembled, and then wired
according to all applicable codes and
regulations, rotation can be checked. Do
not turn the unit on until you are positive
that no one is in harms way! The grinder
feedscrew should turn counterclockwise!
After the rotation has been checked
LOCK OUT THE POWER!
SANITATION: Appropriate clothing
should be worn, and all safety precautions
should be taken before cleaning any
equipment. Typical grinder units have tin
plated feedscrews, heads, rings, and often
the grinder hopper is also tin plated. Before
you begin to clean your machine, make sure
any commercial cleaning agents are
approved for cleaning tin plated surfaces.
If no mention of tin is on the label but the
cleaner is not recommended for aluminum
do not use it unless you have contacted the
cleaner manufacturer for their
recommendations. Do not use high pressure
streams of water to clean a grinder unit. It
is possible to drive water past the oil seals
and damage the gearbox.
Do not allow any cleaning agent to sit on the
tin plated surfaces for an extended period of
time. Apply the soap, and rinse it off
immediately!
After cleaning, rinse the unit with large
quantities of hot water. We strongly
recommend drying the unit and applying a
liberal amount of mineral oil to all tin plated
surfaces. If the machine is not going to be
used for an extended period, apply a coat of
edible grease to all surfaces and wrap the
grinder in plastic.
SANITIZERS: Iodine sanitizers. Iodine
reacts with tin. If the Iodine is in sufficient
strength and has been on the tin plated
surfaces long enough it will turn anything
that touches the surface deep purple. Other
sanitizers also may react with tin plated or
stainless steel surfaces. Check label
instructions before using. If you notice that
the tin plating is coming off of your grinder
unit contact Dixie Grinders Inc.
UNIT ASSEMBLY: Please study all of the
grinder parts shown on the exploded view
before you attempt to assemble the grinder
unit. The exploded view is at the rear of the
maintenance instructions. (These instructions
assume that the grinder unit has not been
disassembled any further than the instructions
already given.)
MAKE SURE THE POWER IS
STILL LOCKED OUT BEFORE
ASSEMBLY.
Step 1. INSTALL FEEDSCREW.
Using the Model FSP2001 feedscrew puller,
or other device, install the feedscrew into the
grinder unit. Do not attempt to install the
feedscrew by hand, or by yourself. You will
notice that when using the FSP2001 the
feedscrew usually engages on the drive spline
with little effort. If you are not using the
FSP2001 it will be necessary to use the
handle end of the ring wrench.
9

10
If the feedscrew does not slide up on the
spline, it may be necessary to push down
and in, while turning the feedscrew slightly
to engage the drive spline. The feedscrew
will jump in another inch when it is seated
on the spline. Check the head space!
The head space should be checked on a
weekly basis. The head space is 3/4" on all
DGI grinder units. This should be done with
the excluder seal removed. Spacers should be
added if the measurement is more than 3/4".
Spacers should be removed if less than 3/4".
HEAD SPACE ADJUSTMENT.
A TYPE.
Item 1 is our Adjustment Washer Part
Number 1615 (1/16" thick) and or
Adjustment Washer Part Number 1614
(1/8" thick). These are used with the Thrust
Screw Part Number 1468 or the Adjustment
Bolt Part Number 0607 (Item 2). Add or
subtract washers to obtain the 3/4" head
space dimension.
Note: In the above illustration the Thrust
Screw is shown mounted in the hole in the A
type mainshaft.
When using the ring wrench to install the
feedscrew, lift the feedscrew slightly while
pushing it in.