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DIXIE GRINDERS 8-7B User manual

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DIXIE GRINDERS INC.
1324 RAILROAD AVENUE GUNTERSVILLE AL 35976
(800) 745-0586 (256) 582-0477 FAX (256) 582-0478
MODEL 8-7B
GRINDER UNIT
SAFETY INSTALLATION OPERATION MAINTENANCE
THIS MANUAL MUST BE READ TO,
OR BY EACH PERSON, BEFORE
THAT PERSON OR DEPARTMENT
UNCRATES, OPERATES,
MAINTAINS, OR SUPERVISES USE
OF THIS MACHINE IN ANY WAY.
CAUTION
2
IMMEDIATE HAZARDS
WHICH WILL RESULT IN
SEVERE PERSONAL INJURY
HOPPER GUARD
LISTED BELOW IS THE DEFINITION OF THE HAZARD
LEVEL USED ON THE SAFETY STICKERS.
TYPICAL DIXIE 8-7 GRINDER UNIT
FRAME
MOTOR
COVER
PANELS
SERIAL
NUMBER
HOPPER
RING
BELT
GUARD
HEAD
GEARBOX
SAFETY TAG
ORIFICE
PLATE
GUARD
GEARBOX
TAG
3
INTRODUCTION
A Grinder Unit is a type of size reduction
machine. Its primary purpose is to grind meat,
meat by-products, and other similar products.
The primary grinding components are a plate
retaining ring, orifice plate, plate bushing,
knifeholder with knife inserts, centering pin,
spring, feedscrew, hopper, gearbox, and drive
pulleys. In most instances an electric motor
drives the grinder unit.
This unit is mounted on a undermount frame
(as shown on cover) or sidemount frame.
Standard safety equipment includes a belt
guard, a hopper guard, and a plate guard. If a
transition funnel is used, the plate guard is not
required.
It is important that your application, and/or
installation does not render these guards
ineffective. If for any reason you believe these
guards are not adequate, do not use the machine
and call Dixie Grinders Inc. at once. (256) 582-
0477 OR (800) 745-0586.
This machine was sold for a specific application.
If you are not familiar with the application that
this unit was sold for, check with Dixie Grinders
Inc. before using the machine.
All operators and sanitation personnel should
read this manual and understand it.
TAG D 1 EA. (ON GEARBOX)
TAG C 2 EA. (ON FRONT OF
HOPPER AND FRONT OF FRAME)
TAG B 2 EA. (ON BELT GUARD
TAG A 2 EA. (ON SIDES OF HOPPER) AND ON HOPPER FRONT) 4
THE HOPPER GUARD AND PLATE
GUARD MAY NOT BE ATTACHED
FOR SHIPPING!
THE HOPPER GUARD IS
PROVIDED TO RESTRICT
ACCESS TO THE ROTATING
FEEDSCREW!
THE PLATE GUARD IS
PROVIDED TO RESTRICT
ACCESS TO THE PLATE, THE
KNIFEHOLDER, AND THE
FRONT END OF THE
FEEDSCREW!
THE BELT GUARD IS
PROVIDED TO RESTRICT
ACCESS TO THE V BELTS
AND THE ROTATING
PULLEYS!
7.1E
220
8-7B
09-028
FAILURE TO USE GUARDS WHILE THE
GRINDER UNIT IS IN OPERATION MAY
RESULT IN SEVERE INJURY OR DEATH!
REPLACE SAFETY TAGS WHEN
NECESSARY! CALL DIXIE GRINDERS
INC. FOR REPLACEMENT SAFETY TAGS.
SITE CONSIDERATIONS:
It is important that the permanent position of
the grinder unit provides clearance of several
feet behind, to either side, and approximately
eight feet or more in front of the grinder unit.
If the grinder is set on a stand, or leg extensions
are attached, an adequate platform must be
provided to provide safe access to the grinder
unit. It will be necessary to have an approved
platform or device to provide access so the unit
can be properly sanitized, disassembled,
assembled, and maintained. Consideration must
be given to allow for complete service to the
grinder unit.
Platforms should be so designed not to make
the hopper guard, or other guarding, ineffective.
The hopper guard is not a hopper for holding a
large amount of material, it is designed to keep
the operator away from the feedscrew. If the
location of this grinder unit compromises this
feature, special guarding may be necessary.
Consult your Safety Engineer, Plant Engineer,
and O.S.H.A. for all regulations related to the
guarding of this machine.
Only the feedscrew puller and ring lift can be
attached to the grinder unit directly. Do not use
the grinder frame to support other equipment
without prior approval from Dixie Grinders Inc.
The grinder frame is not to be used as a
personal stand, and under no circumstances
should anyone be allowed to climb on it or use it
as a platform. Remember to Work Safely!
"THE GRINDER HAS ARRIVED"
LIFT EQUIPMENT REQUIRED:
We recommend using a 5,000 pound capacity
fork lift with 48" or longer forks. Do not
attempt to unload the grinder unit from a
commercial van from ground level! Only
authorized and properly trained equipment
movers should attempt to unload the grinder
unit. Remember to Work Safely!
PRE-UNLOADING INSPECTION:
Before the grinder unit is unloaded, inspect the
unit for any damage before unloading. If the
machine is damaged consult your management,
the trucking company, and Dixie Grinders Inc.
before unloading the machine!
UNLOADING GRINDER UNIT:
With the commercial van properly chocked and
secured to the loading dock, and using only
approved and adequate dock plates should any
attempt be made to unload this machine. Lift
only under the grinder frame, never attempt to
pick up a grinder from the hopper or gearbox.
The forks should be long enough to extend
beyond the end of the frame a safe distance.
Unload the grinder unit and all parts that have
been shipped with the grinder unit. Consult the
packing slip to insure that all pieces have been
unloaded.
UNPACKING:
When the grinder has been properly unloaded it
should be placed in a suitable location for
unpacking. The belt guard protector and the
shipping skids may be removed. Remove any
spare parts that may have been shipped in the
grinder hopper. Use appropriate equipment
and appropriate personal safety equipment in
this process. Remember to Work Safely!
5
UNIT CONTROLS.
Dixie Grinders Inc. does not supply motor
controls, starters, stop/start stations,
disconnects, or other related equipment that is
required to control the function of the grinder
unit.
INSTALLATION:
The machine can be installed in its permanent position
after the skidding has been removed. Use only
adequate equipment and properly trained personnel to
install the grinder in its permanent position. Use great
care in moving this equipment, it is heavy and must
not be tipped, tilted, jarred or jammed into position.
We recommend a 1°slope to allow water to drain from
the grinder unit.
We recommend serious consideration is given to
the location of the start/stop station.
We strongly recommend that additional stop
stations are located where deemed appropriate.
Disconnects that can be locked out should be so
located that employees that have to operate,
service, and sanitize the unit can lock the unit
out. Each employee that has to work on this
machine should be given a lock and key and
trained in proper procedures for LOCK
OUT/TAG OUT!
Please consult with your Safety Engineer, your
Electrical Engineer, and O.S.H.A. for all
regulations related to the controls and wiring
for this machine.
We do not recommend the use of dual voltage
starters. In some areas this is required. If your
machine must be wired this way the operators
must understand that they cannot begin to
grind product until full power is supplied to the
grinder feedscrew. If there is product in the
grinder hopper before the unit is turned on, the
grinder may not have enough torque to start
grinding in the reduced torque condition.
Frequency controllers are very useful, but with
the exception of a grinder connected directly to
a pump unit or mechanical deboner, the use of a
frequency controller on a grinder unit is usually
not necessary. We do recommend a frequency
controller or some form of speed control is used
to feed the grinder, and often to take the
product away from the grinder.
We do not recommend remote operation of any
grinder unit unless special precautions are
taken, and that all possibilities of employee
injury are eliminated.
6
DISASSEMBLY TOOLS:
If the grinder is not located on floor level
make no attempt to disassemble the grinder
unit without an adequate platform or
provisions provided by the installation
contractor, plant engineer, or plant safety
officer. The grinder has many parts that
have square edges and cutting edges.
Adequate safety equipment should be used at
all times!
After the grinder has been installed in its
permanent position, it can be disassembled.
The tools described below are for both
disassembly and assembly of the grinder
unit.
Ring Wrench
The Ring Wrench fits over the lugs of ring
and is used to loosen the ring (counter
clockwise), or tighten the ring (clockwise)
The end of the ring wrench fits into the end
of the feedscrew and it can be used to engage
the feedscrew to the drive spline.
Note:
Wear appropriate safety equipment and
remember to always "Work Safely".
GRINDER UNIT DISASSEMBLY:
READ AND UNDERSTAND THE
FOLLOWING TAG.
When the grinder unit has been properly
secured, disassembly can begin.
Step 1. Using the ring wrench, loosen the
ring by exerting downward pressure, as
shown, turning the ring counter clockwise.
Use the ring wrench only to loosen the ring,
when the ring can be turned by hand,
discontinue using the ring wrench.
Step 2. When the ring has been loosened
turn it off by hand. Depending on the ring
type, the ring may weigh up to 55 lbs. If this
is more than you can lift, get help. Use the
ring remover if your machine has been
equipped with one. Do not attempt to
remove the ring if you are out of position, or
if the ring is higher than the center of your
chest, or if you cannot lift this much on your
own! Do not bang the ring threads against
the centering pin!
7
Step 3. REMOVE PLATE.
Remove the plate and bushing from the
grinder unit. It is necessary to lift while
pulling on the bushing. Do not use
screwdrivers or other tools to pry the plate
from the grinder unit.
Step 4. REMOVE KNIFEHOLDER.
Remove the knifeholder from the face of the
grinder. The knife inserts are sharp, so wear
appropriate gloves.
Step 5. REMOVE CENTERING PIN.
Step 6. REMOVE SPRING.
Step 7. REMOVE THE FEEDSCREW
FROM THE GRINDER UNIT.
We recommend using our Model FSP2008 to
remove the feedscrew (see next page). If you
do not have a FSP2008 feedscrew puller, we
recommend using a worm cart, chain hoist,
or other suitable lifting device.
The feedscrews are heavy, approx. 200
pounds. Do not attempt to remove the
feedscrew by hand.
The feedscrew needs to be handled carefully
so that the outside diameter is kept free of
nicks and burrs. Be careful, the feedscrew
has sharp corners that can cut, the cupping is
sharp!
Wear appropriate safety equipemnt and
remember to always "Work Safely".
8
MODEL FSP 2008
FEEDSCREW PULLER
9
With the feedscrew removed from the grinder unit, it can now be wired. Dixie Grinders Inc.
does not supply motor controls, disconnects, or stop/start stations. Please consult your
Electrical Engineer, your Safety Engineer, OSHA, and other Federal, State, and local
regulations.
ROTATION: When the grinder unit has
been disassembled, and then wired
according to all applicable codes and
regulations, rotation can be checked. Do
not turn the unit on until you are positive
that no one is in harms way! The grinder
feedscrew should turn counterclockwise!
After the rotation has been checked LOCK
OUT THE POWER!
SANITATION: Appropriate clothing should
be worn, and all safety precautions should be
taken before cleaning any equipment.
Typical grinder units have tin plated
feedscrews, heads, rings, and often the
grinder hopper is also tin plated. Before you
begin to clean your machine, make sure any
commercial cleaning agents are approved for
cleaning tin plated surfaces. If no mention
of tin is on the label but the cleaner is not
recommended for aluminum do not use it
unless you have contacted the cleaner
manufacturer for their recommendations.
Do not use high pressure streams of water to
clean a grinder unit. It is possible to drive
water past the oil seals and damage the
gearbox.
Do not allow any cleaning agent to sit on the
tin plated surfaces for an extended period of
time. Apply the soap, and rinse it off
immediately!
After cleaning, rinse the unit with large
quantities of hot water. We strongly
recommend drying the unit and applying a
liberal amount of mineral oil to all tin plated
surfaces. If the machine is not going to be
used for an extended period, apply a coat of
edible grease to all surfaces and wrap the
grinder in plastic.
SANITIZERS: Iodine sanitizers. Iodine
reacts with tin. If the Iodine is in sufficient
strength and has been on the tin plated
surfaces long enough it will turn anything
that touches the surface deep purple. Other
sanitizers also may react with tin plated or
stainless steel surfaces. Check label
instructions before using. If you notice that
the tin plating is coming off of your grinder
unit contact Dixie Grinders Inc.
UNIT ASSEMBLY: Please study all of the
grinder parts shown on the exploded view
before you attempt to assemble the grinder
unit. The exploded view is at the rear of the
maintenance instructions. (These instructions
assume that the grinder unit has not been
disassembled any further than the instructions already
given.)
MAKE SURE THE POWER IS
STILL LOCKED OUT BEFORE
ASSEMBLY.
Step 1. INSTALL FEEDSCREW.
Using the Model FSP2001 feedscrew puller,
or other device, install the feedscrew into the
grinder unit. Do not attempt to install the
feedscrew by hand, or by yourself. You will
notice that when using the FSP2001 the
feedscrew usually engages on the drive spline
with little effort. If you are not using the
FSP2001 it will be necessary to use the handle
end of the ring wrench.
10