Dixon BV2 Series User manual

1BV2 | IOM dixonvalve.com • 800.789.1718
BV2-Series
Ball Valve
dixonvalve.com
Customer Service
800.789.1718

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Table of Contents
Safety............................................................................................................................................................................................................3-4
Care of Stainless Steel....................................................................................................................................................................................5
Technical Specications .............................................................................................................................................................................6-8
Pressure Temperature Charts ....................................................................................................................................................................7
Installation & Start Up............................................................................................................................................................................... 9-10
Tools Needed ..............................................................................................................................................................................................9
Welding ........................................................................................................................................................................................................9
General Maintenance.............................................................................................................................................................................. 11-12
Assembly.......................................................................................................................................................................................................13
Disassembly..................................................................................................................................................................................................14
Bill of Materials ....................................................................................................................................................................................... 15-18
Dimensions.............................................................................................................................................................................................. 19-20
Part Number Key...........................................................................................................................................................................................21
Repair Kits .....................................................................................................................................................................................................22
Troubleshooting ............................................................................................................................................................................................23
Warranty ........................................................................................................................................................................................................25

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Safety
General Guidelines
• The owner must comply with these operating instructions and the authorized use of this piece of equipment. Should problems
arise that cannot be solved using these operating instructions, please contact Dixon Sanitary. We will be happy to provide
further assistance.
• If any modication work is performed on the product by the owner, Dixon shall no longer be considered the manufacturer of the
device. In such cases, all components must be subjected to a new certication process for any applicable certications that the
equipment holds. Unless agreed to in writing by Dixon, liability, warranties, and guarantees shall immediately be deemed null and
void as soon as you:
- Perform modications/conversion work on the product.
- Use the product for unauthorized purposes.
- Remove or disable safety elements.
- Process products whose material, form, and size do not correspond exactly to the description provided.
- Make alterations to the original state of the device.
• The operating instructions are regarded as part of the valve.
• The operating instructions shall be valid for the entirety of the device's lifespan.
• The operating and maintenance personnel must always be able to access the operating instructions.
• The safety instructions provided in the operating instructions must be observed.
• The operating instructions must be maintained and updated as necessary.
• The operating instructions must be passed on to any subsequent owners or operators of the device.
The following signs may be used in this manual. To avoid serious injury and/or possible damage to equipment, pay attention to
these messages. Hazards or unsafe practices could result in severe personal injury or death.
Use only replacement parts and devices recommended by the manufacturer to maintain the integrity of the equipment. Make sure
the parts are properly matched to the series, model, serial number, and revision level of the equipment.
Safety labels are placed on equipment where appropriate. Do not remove any labeling from any piece of equipment. Replace any
label that is missing.
DO NOT modify any Dixon® product. Non-factory modications could create hazardous conditions and void all warranties. DO NOT
attempt to use a Dixon product in any application that exceeds the product rating.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
May also be used to alert against an unsafe operating or maintenance practice.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

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Safety
Owner Must Ensure...
• The product is used only as authorized.
• The product is used only when it is in fault-free, fully functional condition and the safety equipment is regularly checked to ensure
that it is fully functional.
• The product is operated, maintained, and repaired only by personnel with the appropriate qualications and authorization.
• Checks are made before the product is put into operation to ensure that only the authorized person is in the work area and no one
is in danger of being injured if the product is in operation.
• The product is checked for visual damage prior to commissioning to ensure that it is operated only when free of faults.
• Any defects are reported immediately to the appropriate supervisor.
• All safety and warning notices attached to the equipment are legible, and none are removed.
• The operating instructions are always kept close to the product operation site, in a legible and complete state.
• Personnel are regularly instructed on all occupational safety and environmental protection issues and are familiar with and
observe the operating instructions, especially the safety instructions contained herein.
• Personnel are trained and supervised to ensure that they follow safety measures, including the obligatory use of personal
protective equipment.
• The product is only connected to pipelines that are depressurized at the time of connection.
• There is no tensile or compressive stress acting on the product connections.
• There is no residual risk at any point where pressure could occur. Pressure can cause sudden failure in or damage to the lines
and connections.
• Warning notices in the documentation for supplier modules are observed and integrated into the risk assessments
in the workplace.

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Care of Stainless Steel
The stainless steel components in Dixon Sanitary equipment are machined, welded, and assembled by skilled craftsmen using
manufacturing methods that preserve the corrosion-resistant quality of the stainless steel. Retention of corrosion-resistant
qualities under processing conditions requires regular attention to the precautions listed below. Examples of corrosion that can
result from improper care are included below.
• Regularly check all electrical devices connected to the equipment for stray currents caused by improper grounding,
damaged insulation, or other defects. Corrosion: Pitting often occurs when stray currents encounter
moist stainless steel.
• Never leave rubber mats, ttings, wrenches, or other tools in contact with stainless steel. Corrosion: pitting or galvanic action.
Objects retard complete drying, preventing air from reforming the protective oxide lm. Galvanic corrosion occurs when two
dissimilar metals touch when wet.
• Immediately rinse equipment after use with warm water until the rinse water is clear. Clean the equipment (COP or CIP) as soon
as possible after rinsing. Corrosion: discoloration, deposits, and pitting. Product deposits often cause pitting beneath
the particles.
• Use only recommended cleaning compounds. Purchase chemicals from reputable and responsible chemical manufacturers
familiar with stainless steel processing equipment. Ensure they continuously check the effects of their products on
stainless steel.
• Use cleaning chemicals exactly as specied by the manufacturer. Do not use excessive concentrations, temperatures, or
exposure times. Corrosion: pitting, discoloration, or stress cracks. Permanent damage often occurs from excessive chemical
concentrations, temperatures, or exposure times.
• For manual cleaning, use only soft non-metallic brushes, sponges, or pads. Brush with the grain on polished surfaces to avoid
scratching the surface. Corrosion: pitting, scratches. Metal brushes or sponges will scratch the surface and promote corrosion over
a period of time. Metal particles allowed to remain on a stainless steel surface will cause pitting.
• Use chemical bactericides exactly as prescribed by the chemical manufacturer in concurrence with the local health authority.
Use the lowest permissible concentration, temperature, and exposure time possible. Flush immediately after bacterial treatment.
In no case should the solution be in contact with stainless steel for more than 20 minutes. Corrosion: protective lm destroyed.
Chlorine and other halogen bactericides can destroy the protective lm. A few degrees increase in temperature greatly increases
chemical activity and accelerates corrosion.
• Regularly inspect the joints in pipelines. Be sure all connections are tight tting without binding. Corrosion: crevice corrosion.
Small crevices caused by improperly seated gaskets will promote crevice corrosion. Stainless steel under stress will develop
stress cracking, especially in the presence of bactericides containing chlorine.
• Regularly inspect equipment for surface corrosion (i.e. pitting deposits, stress cracks, etc.). If deposit or color corrosion is
detected, remove it immediately using mild scouring powder and detergents. Rinse thoroughly and allow to air dry. Review
production and cleaning procedures to determine the cause. NOTE: If corrosion is not removed, the protective lm cannot be
restored, and corrosion will continue at an accelerated rate.

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Technical Specications
Materials of Construction Technical Data
• Product contact metal components: CF8M
• Non-product contact components: CF8M, 316, 304 stainless steel
• Product contact seals: virgin PTFE (standard), 15% glass reinforced PTFE, 25% carbon reinforced PTFE (not food grade), 50%
stainless steel reinforced PTFE, and ultra-high molecular weight polyethylene
• Seat lubricant: BESSIL F-100
• Stem lubricant: G.A. BESSIL 25
Line Pressure Technical Data
• Maximum pressure
- 1/2" - 2": 1000 PSI WOG
- 2-1/2" - 4": 800 PSI WOG
• Operating temperature: -20°F to 450°F (-28°C to 232°C)
Surface Finish Technical Data
• Product contact metal components: ≤ 32 Ra
• Non-product contact metal components: as cast or Ra ≤ 63
Connections
• Standard clamp connection
• Other connections available upon request
Cleaning Method
• COP - models: all sizes
NOTE: Pressure could be limited based on temperature. See Pressure Temperature charts on page 7.

7BV2 | IOM dixonvalve.com • 800.789.1718
Pressure Temperature Charts
Dixon Sanitary
N25 W23040 Paul Rd • Pewaukee, WI 53072
ph: 800.789.1718 • fx: 800.789.4046
0
200
400
600
800
1000
1200
0 50 100 150 200 250 300 350 400 450 500
)GISP(erusserP
Temperature (oF)
0.50 in - 2.00 in
UHMW Virgin PTFE RTFE Carbon & SS
0
100
200
300
400
500
600
700
800
900
0 50 100 150 200 250 300 350 400 450
)GISP(erusserP
Temperature (oF)
2.50 in - 4.00 in
UHMW Virgin PTFE RTFE Carbon & SS
BV2C SERIES
PRESSURE TEMPERATURE CHARTS

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Technical Specications
Break Torque, Weight, Cv, and Vacuum Testing Chart
Part # Size
Base Break
Torque
(in-lbs)
Weight
(lbs)
Flow
Coefcient (Cv)
Vacuum Testing (Virgin PTFE Seals)
Body Leakage
(atm-cc/sec)
Helium Leak Rate Test
(Torr)
BV2_-050_ 1/2" 38 1.5 8
1 x 10-9 1 x 10-5
BV2_-075_ 3/4" 40 1.9 29
BV2_-100_ 1" 109 2.7 66
BV2_-150_ 1-1/2" 387 4.8 192
BV2_-200_ 2" 432 8.9 434
1 x 10-7 1 x 10-4
BV2_-250_ 2-1/2" 738 18.7 723
BV2_-300_ 3" 810 29.7 1124
BV2_-400_ 4" 895 43.6 2100
Code (Seat Material) Material Torque Multiplier
U (UHMW) 0.9
V (Virgin PTFE) 1.0
G (15% Glass Reinforced RTFE) 1.0 (4" = 2.0)
C (25% Carbon Reinforced PTFE) 1.75
S (50% Stainless Steel Reinforced PTFE) 1.75
NOTE: Base Break Torque x Material Torque Multiplier = Material Break Torque
Seat Multiplier

9BV2 | IOM dixonvalve.com • 800.789.1718
Installation and Start Up
The following should be performed upon receiving the product and prior to installation and use of the product. It is important that
all the following processes and procedures are carefully followed and adhered to. Dixon®is not responsible for any damage that
occurs during the unpacking or installation process.
Unpacking
Carefully unpack all the parts of the ball valve and inspect each part for any damage that may have occurred during shipment.
Report any damage to the carrier immediately. The ports on the valve are protected with a plastic cover. If any covers are missing
or damaged, inspect the ports on the valve thoroughly for any damage. Please add this manual to the plant maintenance les for
future use and reference. Additional information for the valve can be found at dixonvalve.com.
The product consists of the following components:
Item # Description
1 valve
2 handle
Tools Needed
The following tools will be required for any maintenance of the product:
• Set of metric box wrenches
• Torque wrench
• Jax PurGel Klear lubricating grease
• O-ring pick tool
• Flathead screw driver
Welding
• For equipment delivered with weld end connections, any rubber or plastic components MUST be removed from the equipment
prior to welding (see disassembly instructions for proper removal of such components).
• Follow all necessary safety precautions, check lists, and standard procedures prior to performing any welding on the equipment.
• Weld the equipment into the process line, being sure to follow and comply with appropriate industry welding procedures and
standards. For equipment used in food, beverage, or dairy applications that carries 3A certication, see 3A standard 00-01-2018
section E1.1.1 for proper procedure and requirements.
• Reassemble the equipment as per the assembly section of this manual.
• Check the equipment for proper operation and perform a leak test if necessary.

10 BV2 | IOMdixonvalve.com • 800.789.1718
Installation and Start Up
• Check visually to ensure that the equipment is not leaking.
• Any defective seal that could have been damaged during disassembly or assembly must be replaced.
• Check all equipment components for any signs of damage and replace damaged components.
• Ensure that all screw ttings are tight if applicable.
• Ensure that any pneumatic hose connections are free of leaks if applicable.
• Conrm all pipes and ttings connected to the equipment permitted for use are in the intended pressure range.
• Conrm electrical installations are protected and in accordance with appropriate safety standards if applicable.
• Check that the maximum pressure indicated on the equipment or in the specications section of this manual has been
complied with.
Function Testing
Installation Orientation
Equipment must be installed in the proper orientation to ensure proper functionality and cleanability. Please refer to the following
instructions below for proper installation.
Valve installation:
• Valves should not be installed between ferrules with damaged faces.
• Tubing should also be checked for proper alignment.
• Ball valves should never be used to align improperly positioned tube.
• The distance between ferrules should be checked to ensure proper clearance of valve installation.
• For convenience in packaging and storage, some valves are shipped partially assembled including body assembly and handle
assembly (refer to assembly and disassembly instructions).
• The valve should be cycled to ensure no binding or interference is taking place.
• Install adequate line supports to prevent strain and stress on ttings, valves, and connections.
• Support straight runs of tubing at least every ten feet.
• Install supports on both sides of valves as close to the connection as possible.
• Install supports at each change of line direction.
• For lines penetrating walls or oors, allow a minimum of 1" clearance for expansion and contraction.
• Align valves and gaskets so that they are centered with the ferrule's faces.
• Clamp ends must be parallel in all planes and on centerline.
• Failure to ensure line ends are parallel and centered could prevent proper sealing. Improperly sealed valves will leak.
• Tighten all standard clamp connections to 25 in-lbs and high pressure bolted clamps to 20 ft-lbs.
• After placement in the line, test the operation of the valve.
Valve installation for other end connection types:
• Follow the same guidelines as above.
Do not attempt to buttweld a valve into a line without removing the valve body subassembly. Dissipate heat away from
the valve body when welding.

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General Maintenance
To ensure proper operation of your Dixon®equipment, proper maintenance must be performed at regular intervals. To prevent
damage, check all tting connections and screw connections for any loosening of the connections during equipment operation.
Maintain adequate spare parts stock for all replacement components on the piece of equipment. Please refer to the repair kits
section of the manual for complete component part numbers and kit part numbers.
Please use the chart below for proper grease types for varying component materials. DO NOT use mineral or animal-product-based
greases. Check all visible seals for any signs of damage and replace as necessary. For sliding surfaces, use Jax PurGel Klear
food grade grease. If a different grease is used other than what is specied in this manual, there is risk of damaging the seals.
Lubrication is only required when the equipment is being reassembled after servicing.
Seal Material Grease Type
PTFE Jax PurGel Klear
25% carbon PTFE Jax PurGel Klear
50% stainless steel PTFE Jax PurGel Klear
15% glass PTFE Jax PurGel Klear
UHMW Do not grease
Servicing Intervals
Recommended intervals for a one shift operation would be three months. However, only the user/owner can determine the
appropriate service intervals as the length between service intervals is dependent on the following parameters:
• Duration of use per day – number of cycles
• Type of product
• Product temperature
• Product viscosity
• Cleaning agent
• Type of cleaning (CIP/SIP/COP)
Lubrication

12 BV2 | IOMdixonvalve.com • 800.789.1718
General Maintenance
Inspection
Inspection of the components listed below should be done during regular servicing intervals. Before removing the equipment from
the process line, please do the following:
• Clean the process line completely to remove any product that may be harmful if coming in contact with a person.
• Prior to loosening the ferrule clamp bolts (with valve in the open position):
- Depressurize the piping at the valve.
- Drain tubing run as much as possible.
- Cycle the valve to drain any trapped uid from the body cavity. The valve should be left fully open or fully closed.
- Vent the line to relieve any pressure.
• Close valve, then:
- Disconnect all air and electrical power from the actuator, solenoid valve, switch box (if applicable), and tag for reinstallation.
- Remove the actuator, solenoid valve, and switch box, if any.
- Loosen clamps to decompress valve gasket seals.
- Secure necessary lifting equipment to valve assembly if necessary.
- Remove clamps and valve from between ferrule.
- Close any isolation valves on either side of the equipment being serviced.
- Once the equipment has been removed from the line, cap the lines that were connected to the piece of equipment being
serviced to prevent any foreign material from entering the line.
Cleaning
IMPORTANT: Before operating the equipment during formal production, please follow the guidelines listed below to ensure that
your equipment is clean and ready for service.
• Ensure that the equipment is installed in a proper orientation to allow the equipment to be cleaned and drained properly.
Reference the installation and startup section of the manual for orientation guidelines.
• Flush the equipment with an appropriate cleaning agent to remove any residue that may be on the equipment from shipping.
IMPORTANT: DO NOT use cleaning agents that will attack stainless steel or the elastomers that were supplied with the valve.
If you are unsure what elastomer is used in the valve, reference the part number key in this manual to make
the determination.
• Follow any MSDS instructions for proper use or handling of cleaning agents.
• Flush the equipment to remove any soiling from the product contact components. Depending on the process, there may be varying
amounts of soiling. Cleaning times and cleaning agent concentrations will vary depending on the product being processed. It is the
responsibility of the operator to determine and adjust these cleaning specications as necessary.
• The equipment should not be allowed to sit with product present in it for extended periods of time. Equipment should be cleaned
immediately after processing is complete.
Components to be inspected:
• Item 1: valve seats and seals
• Item 2: valve ball
• Item 3: valve ends
Any components that show signs of severe wear or damage should be replaced during the scheduled maintenance time for the
equipment. Please refer to the assembly and disassembly section of this manual for proper instructions on removing and replacing
any worn or damaged components. Replacement components and repair kits can be found in the BOM or repair kits section of this
manual.
Manual Cleaning (COP)
1. Refer to the disassembly section of the manual and follow instructions to remove all product contact components.
2. Inspect the product contact components of the equipment for any signs of possible damage. Replace components as
necessary (see the equipment BOM in this manual for replacement component part numbers).
3. Clean all surfaces of the product contact components by manually brushing in a bath of cleaning solution (acid detergents or
simple alkaline soda type detergents).
4. After cleaning, rinse all components thoroughly with water.
5. Refer to the assembly section of the manual and follow instructions to properly reassemble the equipment.

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Assembly and Disassembly
To ensure quality operation of your Dixon®equipment, the equipment must be disassembled and assembled properly to prevent
equipment damage during operation. Please follow the instructions contained in this manual carefully and be sure to follow any
safety warnings contained herein. If any questions should arise during the assembly or disassembly process that are not addressed
in this manual, please feel free to contact Dixon Sanitary at 800.789.1718.
Assembly
1. Before reassembling the valve, examine the parts and repair or replace damaged or worn parts. Dixon recommends using new
seats and seals at each assembly.
2. Insert the stem (item 5) (with stem O-ring (item 7)) and PTFE thrust washer (item 6) into the body (item 1) and through the stem
bore in the body.
3. Install PTFE stem packing rings (item 8) over the stem and into the body bore.
4. Install the gland ring (item 9) and two bevel washers (item 10) so that the lower washer's concave side is facing upward and the
top washer is opposite.
5. Lubricate the gland nut threads (item 13) with appropriate food grade anti-seize. Install and tighten the gland to compress the
packing. The gland should be tighted just until snug.
6. Lubricate the stem threads with an anti-galling lubricant.
7. Install the third bevel washer (item 10) over the stem (concave side is facing down). Place the handle (item 15, 15A, 15B, or
15C) on the stem so that the handle is parallel to the line when the valve is in the open position.
8. Install the stem nut (item 13).
9. Position the stem to close the valve. Insert the ball (item 3) into the body. Slide the stem into the ball slot, being careful not to
knick or scratch the ball.
10. Rotate the stem until the ball is in the open position.
11. Install valve seats (item 4) into the body.
12. Place new body seals (item 17) in the mating cavities in the body making sure the seats and seals remain in the open position.
13. For valves with clamp end caps, insert the end caps (item 2) onto the body, being careful not to cut seals.
14. For valves with end caps welded into piping, with the valve open, spring the end caps outward and slide body between them.
Release the spring force from end caps to allow end cap anges to sit ush against the body. Be careful not to cut seals.
15. Turn the stem and close the valve.
16. Install bolts (item 14 or 14A) with washers. Install and hand tighten nuts.
17. Using a wrench, tighten nuts in the sequence shown below, keeping the gap between the body and end caps even and until
assembly torque (page 8) is reached.
18. Remove the handle and nish tightening the gland nut until break torque (page 8) is reached. Measure stem breakaway torque
for several cycles to verify repeatability (over-tightening signicantly raises stem torque). Reassemble handle.
19. If the valve has clamp end caps, reinstall the valve into the piping using appropriate gaskets and clamps.
20. If practical, leak test the seats, gaskets, and packing.
21. Dixon Sanitary recommends replacement of any valve exposed to re.
Tightening procedure for end connections:
1. Hand tighten fasteners.
2. Using a wrench, tighten each fastener in the sequence illustrated below until lock washers begin to compress.
3. Continue tightening bolts 1/8 turn until recommended torque value (page 8) is achieved.
4. Conrm valve torque at stem.

14 BV2 | IOMdixonvalve.com • 800.789.1718
Disassembly
For valves with clamp end connections:
1. Loosen and remove the clamps connecting the valve to the piping. Then remove the valve and gaskets.
2. Loosen and remove the hex nuts and lock washers from the bolts (item 14 or 14A).
3. Pull the end caps free (item 2 or 2A) from the body.
For valves with welded end connections:
1. The valve can be disassembled with the body subassembly swung out from the end ttings or it can be disassembled with the
body subassembly completely removed from the end ttings.
2. To swing out the body subassembly from the end ttings:
i. Open the valve.
ii. Loosen the hex nuts.
iii. Remove the bolts, nuts, and lock washers between the body. Do not remove the bolt that goes through the ring on the body.
iv. Spring the connection piping 1/8" to remove the compression on the body from the end caps.
v. Swing the body out from the end ttings until the body completely clears the end caps. The body's swing out ring will rotate
around the bolt.
vi. The sprung piping can now be returned to its original compression, if desired.
3. To remove the entire body subassembly from the piping, in step iii above, remove all bolts.
Continued steps for all valve end connections:
4. Remove the body seals (item 17) and encapsulated ball seat (item 4).
5. Turn the stem to close the ball. Then slide the ball (item 3) out of the body (item 1), being careful not to knick or scratch the ball.
6. Loosen and remove the stem nut (item 13) from the stem. Remove the handle, lock plate, and washer (item 10).
7. Unscrew and remove the stem nut (item 13) and two bevel washers (item 10).
8. Push the stem into the body and out an open end of the body. Remove stem O-ring (item 7) and thrust washer (item 6).
9. Remove the gland ring (item 9) and PTFE stem packing rings (item 8).
10. Remove the stop pin (item 16) from the body.

15BV2 | IOM dixonvalve.com • 800.789.1718
Bill of Materials
1
4
17
2
12
11
3
4
17
2
14
5
6
7
1
8
9
10
10
13
10
13
15
4A
4A
1/2" to 2"

16 BV2 | IOMdixonvalve.com • 800.789.1718
Bill of Materials
Item BV2 Size Part # Description Materials Quantity
1
1/2" BV-2C-1-050 body CF8M 1
3/4" BV-2C-1-075 body CF8M 1
1" BV-2C-1-100 body CF8M 1
1-1/2" BV-2C-1-150 body CF8M 1
2" BV-2C-1-200 body CF8M 1
2
1/2" BV-2X-CE050 triclamp end CF8M 2
3/4" BV-2X-CE075 triclamp end CF8M 2
1" BV-2X-CE100 triclamp end CF8M 2
1-1/2" BV-2X-CE150 triclamp end CF8M 2
2" BV-2X-CE200 triclamp end CF8M 2
3
1/2" BV-2X-BL050 ball CF8M 1
3/4" BV-2X-BL075 ball CF8M 1
1" BV-2X-BL100 ball CF8M 1
1-1/2" BV-2X-BL150 ball CF8M 1
2" BV-2X-BL200 ball CF8M 1
4 all see repair kit encapsulated seat see repair kit 2
4A all see repair kit non-encapsulated seat see repair kit 2
5 all see repair kit stem 316 SS 1
6 all see repair kit thrust washer see repair kit 1
7 all see repair kit stem O-ring FKM 1
8 all see repair kit stem packing see repair kit 3
9 all see repair kit gland ring 316 SS 1
10 all see repair kit bevel washer 304 SS 3
11 all see repair kit hex nut 304 SS 4
12 all see repair kit lock washer 304 SS 4
13 all see repair kit stem nut 304 SS 2
14 all see repair kit body bolt 304 SS 4
15 all see repair kit handle 304 SS/vinyl 1
16 all see repair kit stop pin 316 SS 1
17 all see repair kit body seal see repair kit 2
1/2" to 2"

17BV2 | IOM dixonvalve.com • 800.789.1718
Bill of Materials
2-1/2" to 4"
11
12
14A
2A
17
4
3
1
4
17
2A
12
11
5
6
7
16
8
9
10
10
18
15C
15A
13
10
15B
13
4A
4A

18 BV2 | IOMdixonvalve.com • 800.789.1718
Bill of Materials
2-1/2" to 4"
Item BV2 Size Part # Description Materials Quantity
2-1/2" 3" 4"
1
2-1/2" BV-2C-1-250 body CF8M 1 1 1
3" BV-2C-1-300 body CF8M 1 1 1
4" BV-2C-1-400 body CF8M 1 1 1
2A
2-1/2" BV-2X-CE250 triclamp end CF8M 2 2 2
3" BV-2X-CE300 triclamp end CF8M 2 2 2
4" BV-2X-CE400 triclamp end CF8M 2 2 2
3
2-1/2" BV-2X-BL250 ball CF8M 1 1 1
3" BV-2X-BL300 ball CF8M 1 1 1
4" BV-2X-BL400 ball CF8M 1 1 1
4 all see repair kit encapsulated seat see repair kit 2 2 2
4A all see repair kit non-encapsulated seat see repair kit 2 2 2
5 all see repair kit stem 316 SS 1 1 1
6 all see repair kit thrust washer see repair kit 1 1 1
7 all see repair kit stem O-ring FKM 1 1 1
8 all see repair kit stem packing see repair kit 3 3 3
9 all see repair kit gland ring 316 SS 1 1 1
10 all see repair kit bevel washer 301 SS 3 3 3
11 all see repair kit hex nut 304 SS 4 8 12
12 all see repair kit lockwasher 304 SS 4 8 12
13 all see repair kit stem nut 304 SS 2 2 2
14A all see repair kit body bolt 304 SS 4 4 6
15A all see repair kit rod handle 304 SS/vinyl 1 1 1
15B all see repair kit handle head 304 SS 1 1 1
15C all see repair kit handle bolt 304 SS 1 1 1
16 all see repair kit stop pin 316 SS 1 1 1
17 all see repair kit body seal see repair kit 2 2 2
18 all see repair kit tab washer 304 SS 1 1 1

19BV2 | IOM dixonvalve.com • 800.789.1718
Dimensions
1/2" to 2"
C
B
A
F
G
H
D
E
Size A (in) B (in) C (in) D (in) E (in) F (in) G (ISO 5211) H (ISO 5211)
1/2" 4.9" 1.5"4.3"3.1"2.0" 9" F04 F03
3/4" 4.9" 1.8"4.7"3.4"2.2" 9" F04 F03
1" 5.5" 2.1"4.9"3.6"2.4" 11" F05 F04
1-1/2" 9.3" 2.7"5.6"4.4"3.1" 14" F07 F05
2" 9.5" 3.1"6.4"4.7"3.7" 14" F07 F05
2-1/2" 18.0" 3.8"7.8"5.2"4.9" 17" F10 F07
3" 18.0" 4.2"9.0"5.7"5.4" 17" F12 F10
4" 18.0" 5.3"9.6"6.9"8.8" 22" F12 F10

20 BV2 | IOMdixonvalve.com • 800.789.1718
Dimensions
2-1/2" to 4"
C
B
A
F
G
H
E
D
Size A (in) B (in) C (in) D (in) E (in) F (in) G (ISO 5211) H (ISO 5211)
1/2" 4.9" 1.5"4.3"3.1"2.0" 9" F04 F03
3/4" 4.9" 1.8"4.7"3.4"2.2" 9" F04 F03
1" 5.5" 2.1"4.9"3.6"2.4" 11" F05 F04
1-1/2" 9.3" 2.7"5.6"4.4"3.1" 14" F07 F05
2" 9.5" 3.1"6.4"4.7"3.7" 14" F07 F05
2-1/2" 18.0" 3.8"7.8"5.2"4.9" 17" F10 F07
3" 18.0" 4.2"9.0"5.7"5.4" 17" F12 F10
4" 18.0" 5.3"9.6"6.9"8.8" 22" F12 F10