Doosan V158TI Manual

950106-038007EN
V158TI, V180TI, V222TI,
AD158TI, AD180TI, AD222TI
MARINE ENGINE
Operation &
Maintenance Manual

FOREWORD
This manual is designed to serve as a reference for the operation & Maintenance of V158TI/180TI/222TI
Marine engines and AD158TI/180TI/222TI marine generator engine united in one book.
The former is explained for operation and the latter is described for maintenance like parts disassembly,
maintenance & inspection and re-assembly etc in order to available understanding the maintenance procedure
more easily.
To maintain the engine in optimum condition and retain maximum performance for a long time, CORRECT
OPERATION and PROPER MAINTENANCE is essential.
In this manual, the following symbols are used to indicate the type of service operations to be performed.
Removal Adjustment
Installation Cleaning
Disassembly Pay close attention-Important
Reassembly Tighten to specified torque
Align the marks Use special tools of manufacturer's
Directional Indication Lubricate with oil
Inspection Lubricate with grease
Measurement
If you have any question or recommendation in connection with this manual, please do not hesitate to contact
our head office, dealers or authorized service shops near by your location for any services.
For the last, the content of this manual instruction may be changed without notice for some quality
improvement. Thank you.
2020. 06.
950106-038007EN
Doosan Infracore

* Items exempted from warranty coverage
● Malfunctions resulting from failing to comply with the proper handling instructions, regular inspections,
and machine storage techniques specified in the user manual
● Malfunctions resulting from failing to have the machine repaired at a designated dealer or center, or
resulting from the use of non-genuine parts
● Malfunctions resulting from unauthorized modifications, changes, or external hardware
● Malfunctions resulting from incorrect operation by the user, delayed repairs, accidents, and natural
disasters
* The contents of this operation and maintenance manual are the exclusive property of Doosan Infracore. Any
unauthorized reproduction, printing and distribution thereof are strictly prohibited.

CONTENTS
1. SPECIFICATION ......................................................................................................................... 1
1.1. Engine Specification ........................................................................................................................... 1
1.2. Engine Aspects ................................................................................................................................... 5
1.3. Engine Performance Curve ................................................................................................................ 8
1.4. Engine Model & Serial Number .......................................................................................................... 9
2. SAFETY REGULATIONS.......................................................................................................... 11
2.1. General Notes .................................................................................................................................. 11
2.2. Regulations Designed to Prevent Accidents with Injury to Persons ................................................. 11
2.3. Regulations Designed to Prevent Damage to Engine and Premature Wear .................................... 13
2.4. Regulations Designed to Prevent Pollution ...................................................................................... 14
2.5. Notes on Safety in Handling Used Engine Oil .................................................................................. 14
3. COMMISSIONING AND OPERATION...................................................................................... 15
3.1. Inspections before Operation ........................................................................................................... 15
3.2. Starting ............................................................................................................................................. 22
3.3. Engine Break-in ................................................................................................................................ 23
3.4. Inspections after Starting .................................................................................................................. 25
3.5. Check after Initial 50 Hours Operation. ............................................................................................ 26
3.6. Operation In Winter .......................................................................................................................... 26
3.7. Tuning the Engine ............................................................................................................................ 27
4. GENERAL INFORMATION ....................................................................................................... 29
4.1. General Repair Instructions .............................................................................................................. 29
4.2. Periodical Inspection & Maintenance ............................................................................................... 30
4.3. Cooling System ................................................................................................................................ 31
4.4. Lubrication System ........................................................................................................................... 37
4.5. Intake & Exhaust System ................................................................................................................. 41
4.6. Fuel System ...................................................................................................................................... 43
4.7. Electric System ................................................................................................................................. 48
4.8. Valve Clearance ............................................................................................................................... 48
4.9. When the Engine is Sunk ................................................................................................................. 49
5. MAIN ACCESSORY PARTS..................................................................................................... 51
5.1. Reduction Gear ................................................................................................................................ 51
5.2. Front Power Take Off ....................................................................................................................... 53
5.3. Propeller Selection ........................................................................................................................... 60
5.4. Electric System ................................................................................................................................. 61
6. DISASSEMBLY AND ASSEMBLY OF MAJOR COMPONENTS ............................................ 64
6.1. Disassembly ..................................................................................................................................... 64
6.2. Inspection ......................................................................................................................................... 74
6.3. Engine Re-assembly ........................................................................................................................ 93
6.4. Trial Test after Maintenance ........................................................................................................... 112