Doosan D20S-5 Manual


SB2349E02
SB2349E02
Operation &Operation &
Maintenance ManualMaintenance Manual
LIFT TRUCKSLIFT TRUCKS
D20S-5, D25S-5, D30S-5, D33S-5, D35C-5D20S-5, D25S-5, D30S-5, D33S-5, D35C-5
G20E-5, G25E-5, G30E-5G20E-5, G25E-5, G30E-5
GC20E-5, GC25E-5, GC30E-5, GC33E-5GC20E-5, GC25E-5, GC30E-5, GC33E-5
G20P-5, G25P-5, G30P-5, G33P-5, G35C-5G20P-5, G25P-5, G30P-5, G33P-5, G35C-5
GC20P-5, GC25P-5, GC30P-5, GC33P-5GC20P-5, GC25P-5, GC30P-5, GC33P-5
07120712


Table of ContentsTable of Contents
-1--1-
Table of ContentsTable of Contents
Information SectionInformation Section
ForeForewordword..........................................................................................................................2..............2
Safety SectionSafety Section
ImportanImportant t SafeSafety ty InfoInformationrmation ...................................................................4.....4
SafeSafetyty ................................................................................................................................5..................5
Warning Signs and Warning Signs and LabelsLabels ...............................................................5.5
Parking brakeParking brake...............................................................................9...........................9
General General Hazard Hazard Information.......Information............................................... 1010
Operation Operation Information........Information.................................................................. 1111
Maintenance Maintenance Information........Information........................................................ 1414
Operator ROperator Restraint System(Iestraint System(If Equipped).......f Equipped)....... 1717
Avoiding LiAvoiding Lift Truck ft Truck Tipover......Tipover.................................................... 2121
Safety Safety RulesRules ........................................................................................................ 2323
How to Survive in a TipoverHow to Survive in a Tipover ...................................................... 2828
General SectionGeneral Section
SpecificaSpecificationstions.................................................................................................................... 3030
Noise Noise and and VibrationVibration................................................................................................ 4242
Capacity ChCapacity Chart (Without Sidesart (Without Sideshifter Pneumatic)..hifter Pneumatic).. 4343
Capacity ChCapacity Chart (With Sideshifart (With Sideshifter Pneumatic).......ter Pneumatic)....... 4747
Capacity Chart (Without SidesCapacity Chart (Without Sideshifter cushion).....hifter cushion)......... 5151
Capacity Chart (With SideshifCapacity Chart (With Sideshifter cushion)ter cushion)........................ 5555
Serial Serial NumbeNumberr.................................................................................................................. 5959
Operator's Warning aOperator's Warning and Identification nd Identification PlatePlate.................. 6262
Operation SectionOperation Section
Operator’s Station and MOperator’s Station and Monitoring Systems.......onitoring Systems........... 6363
Seat Switch Seat Switch System (If System (If Equipped).....Equipped)............................................. 6767
Lift Lift Truck Truck ControlsControls .................................................................................................... 6969
RefuelRefuelinging .................................................................................................................................. 7171
BefoBefore re Starting the Starting the Engine.....................................Engine..................................... 7474
StartinStarting g the the EngineEngine.................................................................................................. 7676
Dual Dual Fuel Fuel SystemSystem...................................................................................................... 7979
Lift Lift Truck Truck OperaOperationtion................................................................................................ 8282
Mono-Ped Control System (OMono-Ped Control System (Option).........ption)...............................117117
Auto Shift Auto Shift Controller ASC-1Controller ASC-100 (If Equipped)00 (If Equipped)............118118
OperaOperating ting TechniqueTechniques..........................................s.......................................... 121121
Parking Parking the the Lift Lift TruckTruck ...................................................................................... 125125
Lift Lift Fork Fork AdjustmentAdjustment ..........................................................................................126126
Storage Storage InformaInformationtion............................................................................................ 127127
TranspoTransportation rtation HintsHints .......................................................................................... 128128
Towing Towing InforInformationmation.............................................................................................. 129129
Maintenance SectionMaintenance Section
Inspection, Maintenance and Repair of Lift TruckInspection, Maintenance and Repair of Lift Truck
ForksForks ............................................................................................................................................130130
Tire Tire InflatioInflation n InforInformation.......................................134mation.......................................134
Torque Torque SpecificaSpecificationstions......................................................................................135135
Cooling System Cooling System SpecificatioSpecifications............................ns..............................137137
Fuel Fuel SpecificaSpecifications...............................................tions.................................................139139
LubricLubricant ant InfoInformationrmation........................................................................................141141
Lubricant ViscositiLubricant Viscosities and Refill Capacitieses and Refill Capacities ..................143143
MaintenaMaintenance nce IntervalIntervalss ....................................................................................144144
When When RequiRequiredred .......................................................................................................... 148148
Every 10 Every 10 Service Hours Service Hours or or Daily.......Daily.............................................155155
First 50 - 100 Service Hours or a First 50 - 100 Service Hours or a Week.........Week..............161.....161
First 250 First 250 Service Hours oService Hours or a r a Month.......Month...................................166166
Every 250 Every 250 Service Hours or Service Hours or Monthly.........Monthly........................167.....167
Every 500 Every 500 Service Hours or Service Hours or 3 3 Months...Months...............................176176
Every 1000 Service HoEvery 1000 Service Hours or 6 Monthsurs or 6 Months ............................185185
Every 1500 Service HoEvery 1500 Service Hours or 9 Monthsurs or 9 Months ............................191191
Every 2000 Service Hours or YearlyEvery 2000 Service Hours or Yearly ......................................194194
Every 2500 Service HoEvery 2500 Service Hours or 15 Monthsurs or 15 Months ........................201201
Every 3000 Service HoEvery 3000 Service Hours or 18 Monthsurs or 18 Months ........................204204
Index SectionIndex Section
IndexIndex ............................................................................................................................................205205


Information SectionInformation Section
-2--2-
ForewordForeword
Literature InformationLiterature Information
This manual should be stored in the operator’sThis manual should be stored in the operator’s
compartment in the literature holder or seat backcompartment in the literature holder or seat back
literature storage area.literature storage area.
This manual contains safety, operation,This manual contains safety, operation,
transportation, lubrication and maintenancetransportation, lubrication and maintenance
information.information.
Some photographs or illustrations in Some photographs or illustrations in this publicationthis publication
show details or attachments that can be differentshow details or attachments that can be different
from your lift truck. Guards and covers might havefrom your lift truck. Guards and covers might have
been removed for illubeen removed for illustrativstrative purposes.e purposes.
Continuing improvement and advancement ofContinuing improvement and advancement of
product design might have caused changes to yourproduct design might have caused changes to your
lift truck which are not included in this publication.lift truck which are not included in this publication.
Read, study and keep this manual with the lift truck.Read, study and keep this manual with the lift truck.
Whenever a question arises regaWhenever a question arises regarding your lift truck,rding your lift truck,
or this publication, please consult your DOOSANor this publication, please consult your DOOSAN
dealer for the latest available information.dealer for the latest available information.
SafetySafety
The Safety Section lists basic The Safety Section lists basic safety precautions. Insafety precautions. In
addition, this section identifies the text andaddition, this section identifies the text and
locations of warning signs and labels used on thelocations of warning signs and labels used on the
lift truck.lift truck.
Read and understand the basic precautions listedRead and understand the basic precautions listed
in the Safety Section before operating orin the Safety Section before operating or
performing lubrication, maintenance and repair onperforming lubrication, maintenance and repair on
this lift truck.this lift truck.
Operator Restraint System (If Equipped)Operator Restraint System (If Equipped)
This manual contains safety, operation andThis manual contains safety, operation and
maintenance information for the DOOSAN operatormaintenance information for the DOOSAN operator
restraint system. Read, study and keep restraint system. Read, study and keep it handy.it handy.
WARNING
WARNING
Your DOOSAN truck comes equipped with anYour DOOSAN truck comes equipped with an
operator restraint system. Should it becomeoperator restraint system. Should it become
necessary to replace the seat for any reason, itnecessary to replace the seat for any reason, it
should only be replaced with another DOOSANshould only be replaced with another DOOSAN
operator restraint system.operator restraint system.
Photographs or illustrations guide the operatorPhotographs or illustrations guide the operator
through correct procedures of checking, operationthrough correct procedures of checking, operation
and maintenance of the DOOSAN operatorand maintenance of the DOOSAN operator
restraint system.restraint system.
SAFE and EFFICIENT OPERATION of a lift truckSAFE and EFFICIENT OPERATION of a lift truck
depends to a great extent on the skill and alertnessdepends to a great extent on the skill and alertness
on the part of the operator. To develop this skill theon the part of the operator. To develop this skill the
operator should read and understand the Safeoperator should read and understand the Safe
Driving Practices contained in this manual.Driving Practices contained in this manual.
Forklift trucks seldom tipover, but in the rare eventForklift trucks seldom tipover, but in the rare event
they do, the operator may be pinned to the groundthey do, the operator may be pinned to the ground
by the lift truck or the overhead guard. This couldby the lift truck or the overhead guard. This could
result in serious injury or death.result in serious injury or death.
Operator training and safety awareness is anOperator training and safety awareness is an
effective way to prevent accidents, but accidentseffective way to prevent accidents, but accidents
can still happen. The DOOSAN operator restraintcan still happen. The DOOSAN operator restraint
system can minimize injuries. The DOOSANsystem can minimize injuries. The DOOSAN
operator restraint system keeps the operatoroperator restraint system keeps the operator
substantially within the confines of the operator’ssubstantially within the confines of the operator’s
compartment and the overhead guard.compartment and the overhead guard.
This manual contains information necessary forThis manual contains information necessary for
Safe Operation. Before operating a lift truck, makeSafe Operation. Before operating a lift truck, make
sure that the necessary instructions are availablesure that the necessary instructions are available
and understood.and understood.
OperationOperation
The Operation Section is a reference for the newThe Operation Section is a reference for the new
operator and a refresher for the operator and a refresher for the experienceexperienced one.d one.
This section includes a discussion of gauges,This section includes a discussion of gauges,
switches, lift truck controls, attachment controls,switches, lift truck controls, attachment controls,
transportation and towing itransportation and towing information.nformation.
Photographs and illustrations guide the operatorPhotographs and illustrations guide the operator
through correct procedures of checking, starting,through correct procedures of checking, starting,
operating and stopping the lift truoperating and stopping the lift truck.ck.
Operating techniques outlined in this publicationOperating techniques outlined in this publication
are basic. Skill and techniques develop as theare basic. Skill and techniques develop as the
operator gains knowledge of the lift truck and itsoperator gains knowledge of the lift truck and its
capabilities.capabilities.


Information SectionInformation Section
-3--3-
MaintenanceMaintenance
TheThe Maintenance Section is a guide to equipmentMaintenance Section is a guide to equipment
care. The illustrated, step-by-step instructions arecare. The illustrated, step-by-step instructions are
grouped by servicing intervals. Items withoutgrouped by servicing intervals. Items without
specific intervals are listed under “When Required”specific intervals are listed under “When Required”
topics. Items in the “Maintenance Intervals” charttopics. Items in the “Maintenance Intervals” chart
are referenced to are referenced to detaileddetailedinstructions that follow.instructions that follow.
Maintenance IntervalsMaintenance Intervals
Use the service hour meter to determine servicingUse the service hour meter to determine servicing
intervals. Calendar intervals shown (daily, weekly,intervals. Calendar intervals shown (daily, weekly,
monthly, etc.) can be used instead of service hourmonthly, etc.) can be used instead of service hour
meter intervals if they provide more convenientmeter intervals if they provide more convenient
servicing schedules and approximate the indicatedservicing schedules and approximate the indicated
service hour meter reading. Recommended serviceservice hour meter reading. Recommended service
should always be performed at the interval thatshould always be performed at the interval that
occurs first.occurs first.
Under extremely severe, dusty or wet operatingUnder extremely severe, dusty or wet operating
conditions, more frequent lubrication than isconditions, more frequent lubrication than is
specified in the “Maintenance Intervals” chart mightspecified in the “Maintenance Intervals” chart might
be necessary.be necessary.
Perform service on items at multiples of the originalPerform service on items at multiples of the original
requirement. For example, at “Every 500 Servicerequirement. For example, at “Every 500 Service
Hours or 3 Months”, also service those items listedHours or 3 Months”, also service those items listed
under “Every 250 Service Hours or Monthly” andunder “Every 250 Service Hours or Monthly” and
“Every 10 Service Hours or “Every 10 Service Hours or Daily”.Daily”.
Environment ManagementEnvironment Management
Note that DOOSAN INFRACORE is ISO 14001Note that DOOSAN INFRACORE is ISO 14001
certified which is harmonized with ISO 9001.certified which is harmonized with ISO 9001.
Periodic ENVIRONMENTAL AUDITS &Periodic ENVIRONMENTAL AUDITS &
ENVIRONMENTAL PERFORMANCEENVIRONMENTAL PERFORMANCE
EVALUATIONS have been made by internal andEVALUATIONS have been made by internal and
external inspection entities. LIFE-CYCLEexternal inspection entities. LIFE-CYCLE
ANALYSIS has also been made through out theANALYSIS has also been made through out the
total product life. ENVIRONMENT MANAGEMENTtotal product life. ENVIRONMENT MANAGEMENT
SYSTEM includes DESIGN FOR ENVIRONMENTSYSTEM includes DESIGN FOR ENVIRONMENT
from the initial stage ofrom the initial stage of the design. ENVIRONf the design. ENVIRONMENTMENT
MANAGEMEMANAGEMENT NT SYSTEM considers SYSTEM considers environmentalenvironmental
laws & regulations, reduction or elimination oflaws & regulations, reduction or elimination of
resource consumption as well as environmentalresource consumption as well as environmental
emission or pollution from industrial activities,emission or pollution from industrial activities,
energy saving, environment-friendly productenergy saving, environment-friendly product
design(lower noise, vibration, emission, smoke,design(lower noise, vibration, emission, smoke,
heavy metal free, ozone depleting substance free,heavy metal free, ozone depleting substance free,
etc.), recycling, material cost reduction, and evenetc.), recycling, material cost reduction, and even
environmentally oriented education for theenvironmentally oriented education for the
ememployee.ployee.


Safety SectionSafety Section
-4--4-

Important Safety Important Safety InformationInformation
Most accidents involving product operation, maintenance and repair are caused by failure to observe basicMost accidents involving product operation, maintenance and repair are caused by failure to observe basic
safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situationssafety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations
before an accident occurs. A person must be alert to potential hazards, and use common sense. Personsbefore an accident occurs. A person must be alert to potential hazards, and use common sense. Persons
must also have the nmust also have the necessary training, skills and tools before aecessary training, skills and tools before attempting to perform these functions.ttempting to perform these functions.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and couldImproper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have readDo not operate or perform any lubrication, maintenance or repair on this product, until you have read
and understood the operation, lubrication, maintenance and reand understood the operation, lubrication, maintenance and repair information.pair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazardSafety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or warnings are not heeded, bodily injury or death could occur to you or othedeath could occur to you or other persons.r persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “WARNING”The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “WARNING”
as shown below.as shown below.
WARNING
WARNING
The meaning of this safety alert symbol is as follows:The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Attention! Become Alert! Your Safety is involved.involved.
The message that appears under the warning, explaining the hazard, can be either written or pictoriallyThe message that appears under the warning, explaining the hazard, can be either written or pictorially
presented.presented.
Operations that may cause product damage are identified by NOTICE labels on the product and in thisOperations that may cause product damage are identified by NOTICE labels on the product and in this
publication.publication.
DOOSAN cannot anticipate every possible circumstance that might involve a potential hazard, and commonDOOSAN cannot anticipate every possible circumstance that might involve a potential hazard, and common
sense is always required. The warnings in this publication and on the product are therefore not all inclusive.sense is always required. The warnings in this publication and on the product are therefore not all inclusive.
Before any tool, proBefore any tool, procedure, work method or operating technique nocedure, work method or operating technique not specifically recommended by DOOSAN ist specifically recommended by DOOSAN is
used, you must be sure that it is safe for you and others. You should also ensure that the product will not beused, you must be sure that it is safe for you and others. You should also ensure that the product will not be
damaged or made undamaged or made unsafe by the operation, lubrication, maintenance or repair psafe by the operation, lubrication, maintenance or repair procedures you choose.rocedures you choose.
The information, specifications, and illustration in this publication are on the basis of information available atThe information, specifications, and illustration in this publication are on the basis of information available at
the time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, andthe time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and
other items can change at any time. These changes can affect the service given to the product. Obtain theother items can change at any time. These changes can affect the service given to the product. Obtain the
complete and most current information before starting any job. DOOSAN dealers have the most currentcomplete and most current information before starting any job. DOOSAN dealers have the most current
information ainformation available.vailable.


Safety SectionSafety Section
-5--5-
SafetySafety
The safety rules and regulations in this section areThe safety rules and regulations in this section are
representative of some, but not all rules andrepresentative of some, but not all rules and
regulations noted under the Occupational Safetyregulations noted under the Occupational Safety
and Health Act (OSHA) and are paraphrasedand Health Act (OSHA) and are paraphrased
without representation that the OSHA rules andwithout representation that the OSHA rules and
regulations have been repregulations have been reproduced verbatim.roduced verbatim.
Please refer to 1910. 178 in Federal Register Vol.Please refer to 1910. 178 in Federal Register Vol.
37, No. 202, the National Fire Protection37, No. 202, the National Fire Protection
Association No. 505 (NFPA), American NationalAssociation No. 505 (NFPA), American National
Standard, ANSI B56. 1 Safety Standard for Low liftStandard, ANSI B56. 1 Safety Standard for Low lift
and High Lift Trucks and and High Lift Trucks and subsequent revissubsequent revisions for aions for a
complete list of OSHA rules and regulations as tocomplete list of OSHA rules and regulations as to
the safe operation of powered industrial lift trucks.the safe operation of powered industrial lift trucks.
Since regulations vary from country to countrySince regulations vary from country to country
outside in U.S.A., operate this lift truck inoutside in U.S.A., operate this lift truck in
accordance with local raccordance with local regulations.egulations.
DOOSAN lift trucks are manufactured according toDOOSAN lift trucks are manufactured according to
the regulations and standards laid down in EUthe regulations and standards laid down in EU
Machinery Directive 98/37/EC and EMC directiveMachinery Directive 98/37/EC and EMC directive
89/336/EC. Please refer to the Directives89/336/EC. Please refer to the Directives
89/655/EC and 89/391/EC and its amendments for89/655/EC and 89/391/EC and its amendments for
the safe use the safe use of DOOSAN lift trucks.of DOOSAN lift trucks.
The most effective method of preventing seriousThe most effective method of preventing serious
injury or death to the lift truck operator or others isinjury or death to the lift truck operator or others is
for the lift truck operator to be familiar with thefor the lift truck operator to be familiar with the
proper operation of the lift truck, to be alert and toproper operation of the lift truck, to be alert and to
avoid actions or conditions which can result in anavoid actions or conditions which can result in an
accident.accident.
Do not operate a lift truck if in need of repair,Do not operate a lift truck if in need of repair,
defective or in any way unsafe. Report all defectsdefective or in any way unsafe. Report all defects
and unsafe conditions immediately. Do not attemptand unsafe conditions immediately. Do not attempt
any adjustments or repairs unless trained andany adjustments or repairs unless trained and
authorized to do so.authorized to do so.
Warning Signs and LabelsWarning Signs and Labels
There are several specific safety signs on your liftThere are several specific safety signs on your lift
truck. Their exact location and description of thetruck. Their exact location and description of the
hazard are reviewed in this section. Please take thehazard are reviewed in this section. Please take the
time to fatime to familiarmiliarize yourself with these ize yourself with these safety signs.safety signs.
Make sure that you can read all warning andMake sure that you can read all warning and
instruction labels. Clean or replace these labels ifinstruction labels. Clean or replace these labels if
you cannot read the words or see the pictures.you cannot read the words or see the pictures.
When cleaning the labels use a cloth, water andWhen cleaning the labels use a cloth, water and
soap. Do not use solvent, gasoline, etc.soap. Do not use solvent, gasoline, etc.
You must replace a label if it is damaged, missingYou must replace a label if it is damaged, missing
or cannot be read. If a label is on a part that isor cannot be read. If a label is on a part that is
replaced, make sure a new label is installed on thereplaced, make sure a new label is installed on the
replaced part. See your dealer for new labels.replaced part. See your dealer for new labels.
Traing Required To Operate or ServiceTraing Required To Operate or Service
WarningWarning
Located on the right side of the Located on the right side of the steering wheel.steering wheel.
WARNING
WARNING
Improper operation or maintenance could resultImproper operation or maintenance could result
in injury or death. Do not operate in injury or death. Do not operate or work on theor work on the
lift truck unless you are properly trained. Readlift truck unless you are properly trained. Read
and understand the Operation and Maintenanceand understand the Operation and Maintenance
Manual. Additional manuals are available fromManual. Additional manuals are available from
DOOSAN Lift Truck dealers.DOOSAN Lift Truck dealers.
This label also provides allowable lift truck capacityThis label also provides allowable lift truck capacity
informationinformation


Safety SectionSafety Section
-6--6-
General Warning to OperatorGeneral Warning to Operator
Located on the right side of the operator's seatLocated on the right side of the operator's seat
(STD(STD).).
Located onLocated on the overhead guard (If Conveniencethe overhead guard (If Convenience
Package EquippedPackage Equipped).).
WARNING
WARNING
Only trained and authorized personnel mayOnly trained and authorized personnel may
operate this machine. For safe operation, readoperate this machine. For safe operation, read
and follow the operation and maintenanceand follow the operation and maintenance
Manual furnished with this lift truck andManual furnished with this lift truck and
observe the following warnings:observe the following warnings:
1.1. Before starting machine. Check all controls andBefore starting machine. Check all controls and
warning devices for proper operation.warning devices for proper operation.
2.2. Refer to machine identification plate forRefer to machine identification plate for
allowable machine capacity. Do not overload.allowable machine capacity. Do not overload.
Operate machines equipped with attachmentsOperate machines equipped with attachments
as partially loaded machines when not handlingas partially loaded machines when not handling
a load.a load.
3.3. Put directional control or shift lever in neutralPut directional control or shift lever in neutral
before “ON - OFF” switch is turned on.before “ON - OFF” switch is turned on.
4.4. Start, turn and brake smoothly. Slow down forStart, turn and brake smoothly. Slow down for
turns, slippery or uneven surfaces. Extremelyturns, slippery or uneven surfaces. Extremely
poor surfaces should be repaired. Avoid poor surfaces should be repaired. Avoid runningrunning
over loose objects or holes in the roadwayover loose objects or holes in the roadway
surfaces. Use extreme caution when turning onsurfaces. Use extreme caution when turning on
inclines.inclines.
5.5. Travel with load as low as possible and tiltedTravel with load as low as possible and tilted
back. If load interferes with visibility, travel withback. If load interferes with visibility, travel with
load trailing.load trailing.
6.6. On grade operations travel with load up grade.On grade operations travel with load up grade.
7.7. Watch out for pedestrians and obstructions.Watch out for pedestrians and obstructions.
Check overhead clearances.Check overhead clearances.
8.8. Do not permit riders on forks or machine at anyDo not permit riders on forks or machine at any
time.time.
9.9. Do not allow anyone to stand or pass under theDo not allow anyone to stand or pass under the
elevated portion of any machine.elevated portion of any machine.
10.10.Be sure operating surface can safely supportBe sure operating surface can safely support
machine.machine.
11.11.Operate machine and attachments only fromOperate machine and attachments only from
operator's position.operator's position.
12.12.Do not handle unstable or loosely stackedDo not handle unstable or loosely stacked
loads.loads.
13.13.Use minimum tilt when picking up or depositingUse minimum tilt when picking up or depositing
a load.a load.
14.14.Use extreme care when handling long, high, orUse extreme care when handling long, high, or
wide loads.wide loads.
15.15.Forks should be completely under load andForks should be completely under load and
spread apart as far as load permits.spread apart as far as load permits.
16.16.Machine should be equipped with overheadMachine should be equipped with overhead
guard or equivalent protection. Where loadguard or equivalent protection. Where load
requires it, use a load backrest extension. Userequires it, use a load backrest extension. Use
extreme caution if operating without theseextreme caution if operating without these
devices.devices.
17.17.Parking - Lower lifting mechanism to floor. PutParking - Lower lifting mechanism to floor. Put
directional control or shift lever in neutral. Setdirectional control or shift lever in neutral. Set
parking/secondary brake. Turn “ON - OFF”parking/secondary brake. Turn “ON - OFF”
switch off. Chock wheels if switch off. Chock wheels if machine is on machine is on incline.incline.
Disconnect battery when storing electricDisconnect battery when storing electric
machines.machines.
1818..Observe safety rules when handling fuel forObserve safety rules when handling fuel for
engine powered machine and when changingengine powered machine and when changing
batteries for electric batteries for electric machines.machines.


Safety SectionSafety Section
-7--7-
Pressure WarningPressure Warning
WARNING
WARNING
Contents under pressure may be hot. Allow toContents under pressure may be hot. Allow to
cool before cool before opening.opening.
Located on the radiator top tank by the radiatorLocated on the radiator top tank by the radiator
cap.cap.
Hand Placement WarningHand Placement Warning
WARNING
WARNING
No hands. Do not place hands in this area. DoNo hands. Do not place hands in this area. Do
not touch, lean on, or reach through the mast ornot touch, lean on, or reach through the mast or
permit others to do so.permit others to do so.
Located on the mast.Located on the mast.
No Standing On Fork WarningNo Standing On Fork Warning
No Standing Under Fork WarningNo Standing Under Fork Warning
WARNING
WARNING
Do not stand or ride on the forks. Do not standDo not stand or ride on the forks. Do not stand
or ride on a load or pallet on the forks. Do notor ride on a load or pallet on the forks. Do not
stand or walk under the forks.stand or walk under the forks.
Located on the liLocated on the lift cylinder.ft cylinder.
Load Backrest Must Be In PlaceLoad Backrest Must Be In Place
WarningWarning
WARNING
WARNING
Operation without this device in place may beOperation without this device in place may be
hazardous.hazardous.
Located on the lLocated on the load backrest.oad backrest.


Safety SectionSafety Section
-8--8-

Overhead Guard Must Be In PlaceOverhead Guard Must Be In Place
WarningWarning
WARNING
WARNING
Operation without this device in place may beOperation without this device in place may be
hazardous. This guard conforms tohazardous. This guard conforms to
A.N.S.I.B56.1 and F.E.M.Section IV. This designA.N.S.I.B56.1 and F.E.M.Section IV. This design
has been tested with an impact of appropriatehas been tested with an impact of appropriate
valve.valve.
Located on the Located on the Overhead Guard.Overhead Guard.
No Riders WarningNo Riders Warning
WARNING
WARNING
To avoid personal injury, allow no riders. A liftTo avoid personal injury, allow no riders. A lift
truck is designed for only one operator and notruck is designed for only one operator and no
riders.riders.
Located beside the operator's station (STD) or onLocated beside the operator's station (STD) or on
front of the hood (Conveniencefront of the hood (ConveniencePackage).Package).
Moving Fan WarningMoving Fan Warning
WARNING
WARNING
To avoid personal injury, stay clear of movingTo avoid personal injury, stay clear of moving
fan.fan.
Located inside the engine compartment cover.Located inside the engine compartment cover.