Dorel DA6545N User manual

KITCHEN CART DA6545N (Natural)
DA6545W (White)
UPC CODE:
THIS INSTRUCTION BOOKLET
CONTAINS IMPORTANT SAFETY
INFORMATION. PLEASE READ AND
KEEP FOR FUTURE REFERENCE.
(TAKEN FROM CARTON)
_______ / _______ / _______
NOTE:
Lot number:
Date of purchase:
DOREL ASIA
Model No:
0-65857-18228-6 (Natural)
0-65857-18229-3 (White)
DO NOT RETURN PRODUCT TO THE STORE.
If a part is missing or damaged, contact our customer service
department. We will replace the part FREE of charge.
Tel #: [phone]
E-Mail: [email protected]
Fax #: [phone]
NEED HELP!
CALL US FOR ASSISTANCE
1-800-295-1980
DO NOT RETURN PRODUCT TO STORE
E-MAIL:[e-mail]

* Ensure that all parts and components are located before beginning assembly.
* Assemble on a soft surface to prevent damage to the product finish.
* DO NOT use the unit if it is damaged or broken.
* DO NOT use power tools.
* Caution: Adult assembly required.
* Assembly will require 2 people.
* Estimated assembly time: 30 minutes.
* Phillips head screwdriver (not provided) is required for assembly.
* DO NOT use the kitchen cart as a seating surface.
* DO NOT place any type of electrical appliance on the unit.
* DO NOT place any pots or pans containing hot liquids on the unit.
* DO NOT place any item on the top panel weighing more than 30 lbs.
* DO NOT place any item on the kitchen cart with dimensions exceeding those of the top panel.
Montreal, Quebec
Canada H1G 3L1
WARNING
E-MAIL: [email protected]
NOTE
* Before moving the kitchen cart remove all products off the top panel and make sure the caster wheels are in the
unlocked position.
* To prevent damage to the caster wheels, gently lift the kitchen cart when sliding it over raised edges on the floor.
WARNING: Should this product become damaged, and/or
components are broken or missing, DO NOT USE.
MAINTENANCE
Check bolts/screws periodically and tighten them if necessary.
Dorel Asia warrants its product to be free from defects in material and workmanship and agrees to remedy any
such defect. This warranty covers 1 year from the date of original purchase. This warranty is valid only upon
presentation of proof of purchase. This is solely limited to the repair or replacement of defective furniture
components and no assembly labor is included. This warranty does not apply to any product which has been
improperly assembled, subjected to misuse or abuse or which has been altered or repaired in any way. This
warranty gives you specific legal rights and you may also have other rights which vary from State to State.
LIMITED WARRANTY
CARE AND CLEANING
Dust regularly with a soft, lint-free cloth to prevent soil build-up. A damp cloth may be used occasionally to clean
surface. Dry immediately. Do not use any abrasives that may damage finish. Excessive exposure to sunlight and
extreme changes in temperature and moisture can damage wood furniture.
* After placing the kitchen cart in the desired location, lock the caster wheels to prevent movement.
12345 Albert-Hudon Boulevard, Suite 100
Customer Service Department No. 413
CUSTOMER SERVICE
If you are missing parts or have any questions about this product, contact our customer service representative first!
CALL 1-800-295-1980
You can also order parts by writing to the address listed below. Please include the product model number, color
and a detailed description of the part.

HARDWARE LIST
1
3
5
7
HEX SOCKET HEAD BOLT
Ø5/32" x 1"
8 PCS
Ø1/4" x 1-3/4"
WOOD DOWEL
16 PCS
FLAT HEAD SCREW
8 PCS
KITCHEN CART
DA6545N / DA6545W
CAM BOLT
8 PCS
CAM LOCK
8 PCS
HANDLE
3 PCS
ALLEN KEY
1 PC
4
6
2

HARDWARE LIST
8 9 10
11 12 13
14
Ø5/32" x 5/8"
Ø1/8" x 1/2"
Ø1/4" x 1-1/2"
SHELF SUPPOTR
DRAWER STOPPER
ROUND HEAD SCREW
FLAT HEAD SCREW
1 PC
16 PCS
4 PCS
ROUND HEAD SCREW
1 PCS
HEX SOCKET HEAD BOLT
6 PCS
6 PCS
2 PCS
2 PCS
ROUND HEAD BOLT
PLATE
KITCHEN CART
DA6545N / DA6545W
Ø5/32" x 7/8"
Ø1/8" x 3/8"
15

PARTS LIST
KITCHEN CART
DA6545N / DA6545W
BACK
MIDDLE
RAIL - 1 PC
RIGHT DOOR-
1 PC
LEFT DOOR-
1 PC
ADJUSTABLE SHELF -
1 PC
FRONT UPPER
RAIL- 1 PC
BACK UPPER
RAIL- 1 PC
TOP PANEL
1 PC
LEFT SIDE
PANEL - 1 PC
RIGHT SIDE
PANEL - 1 PC
BOTTOM PANEL
- 1 PC
BACK PANEL-
2 PCS
TUBE SUPPORT-
2 PCS

PARTS LIST
KITCHEN CART
DA6545N / DA6545W
RACK METAL
TUBE- 1 PC
RACK RIGHT
PANEL- 1 PC
RACK LEFT
PANEL- 1 PC
RACK SHELF -
1 PC
METAL TUBE- 1 PC
DRAWER FRONT-
1 PC
DRAWER
SIDE- 2 PCS DRAWER BACK- 1 PC
DRAWER BOTTOM- 1 PC CASTER- 2 PCS LOCKING CASTER- 2 PCS

KITCHEN CART
DA6545N / DA6545W
STEP 1
Insert cam bolts (1) into the rack left and right panels (N&O).
Insert cam locks (2) into the rack shelf (Q).
Attach the rack left and right panels (N&O) to the rack metal tube (P) and the rack shelf (Q) and secure by
rotating cam locks (2) 1/2-turn clockwise using a Phillips head screwdriver (not included).
N
O
O
N
P
Q

KITCHEN CART
DA6545N / DA6545W
STEP 2
Attach the assembled rack to right side panel (C) with hex socket head bolts (14).
Use Allen key (5) to tighten the bolts.
O
14
14
14
14
14
14

KITCHEN CART
DA6545N / DA6545W
STEP 3
Insert wood dowels (6) into the bottom panel (D).
Attach right side panel (C) to bottom panel (D) with hex socket head bolts (4).
Use Allen key (5) to tighten bolts.
6

KITCHEN CART
DA6545N / DA6545W
STEP 4
Insert wood dowels (6) into bottom panel (D). Attach back middle rail (H) to bottom panel (D).
Slide back panels (E) into the grooves of back middle rail (H), right side panel (C) and bottom panel (D).
Insert wood dowels (6) into back middle rail (H) and into the end of back upper rail (F).
Attach back upper rail (F) to back middle rail (H).
Secure back upper rail (F) to right side panel (C) with hex socket head bolts (4).
Insert wood dowels (6) into front upper rail (G). Attach front upper rail (G) to right side panel (C) with
hex socket head bolts (4).
Use Allen key (5) to tighten the bolts.
6

KITCHEN CART
DA6545N / DA6545W
STEP 5
Insert metal tube (M) into tube supports (L).
Insert wood dowels (6) into tube supports (L) and attach to left side panel (B) with hex socket head
bolts (14). Use Allen key (5) to tighten the bolts.
L
14
14
14

KITCHEN CART
DA6545N / DA6545W
STEP 6
Insert wood dowels (6) into back upper rail (F), front upper rail (G) and bottom panel (D).
Attach left side panel (B) to the assembled unit with hex socket head bolts (4). Use Allen key (5)
to tighten the bolts.
Install casters (V) and locking casters (W) to bottom panel (D), left side panel (B) and right side
panel (C) with round head screws (12) using a Phillips head screw driver (not included).
V
W
F
12

KITCHEN CART
DA6545N / DA6545W
STEP 7
Attach handle (7) to right door (K) with round head bolts (8). Attach plate (9) to right
door (K) with flat head screw (10).
Repeat this step for the left door (J).
Attach drawer stopper (11) to front upper rail (G) with
round head screw (15).
Install doors (J&K) by pushing down on the door pins and inserting
them into the holes on front upper rail (G) and bottom panel (D).
11
10
7
9
G
8
9
7
15
11
10

KITCHEN CART
DA6545N / DA6545W
STEP 8
Insert cam bolts (1) into the top panel (A).
Insert cam locks (2) into the left side panel (B) and right side panel (C).
Fasten top panel (A) to the assembled unit by rotating cam locks (2) 1/2-turn clockwise.

KITCHEN CART
DA6545N / DA6545W
STEP 9
Attach drawer sides (S) to drawer front (R) with flat head screws (3).
Slide drawer bottom (U) into the grooves of the drawer sides (S) and drawer front (R).
Attach drawer back (T) to drawer sides (S) with flat head screws (3). Make sure that drawer bottom
(U) fits into the groove of the drawer back (T).
Attach handle (7) to drawer front (R) with round head bolts (8).
Use a Phillips head screw driver (not included) to install screws (3) and bolts (8).
3
8
7
8
7
8

KITCHEN CART
DA6545N / DA6545W
STEP 10
Insert shelf supports (13) into right side panel (C) and left side panel (B).
Place adjustable shelf (I) onto the shelf supports (13).
Insert the drawer.
A
B
J
K
C
R
I
13
13

That's it ! You've finished assembling your kitchen cart.
* DO NOT use the kitchen cart as a seating surface.
* DO NOT place any type of electrical appliance on the unit.
* DO NOT place any pots or pans containing hot liquids on the unit.
KITCHEN CART
DA6545N / DA6545W
* Before moving the kitchen cart remove all products off the top panel and make sure the caster
wheels are in the unlocked position.
* DO NOT place any item on the kitchen cart with dimensions exceeding those of the top panel.
CAUTION: This unit is intended for use only with the products
and/or maximum weights indicated. Use with other products and/or
products heavier than the maximum weights indicated may result in
instability or cause possible injury.
WARNINGS:
Product
Maximum
Weight
TOP PANEL
30 LBS
DRAWER
10 LBS
SHELF
15 LBS
BOTTOM
PANEL
15 LBS
TOWEL RACK
5 LBS
SPICE RACK
5 LBS
DO NOT RETURN PRODUCT TO THE STORE.
If a part is missing or damaged, contact our customer service
department. We will replace the part FREE of charge.
Tel #: [phone]
E-Mail: [email protected]
Fax #: [phone]
NEED HELP!
CALL US FOR ASSISTANCE
1-800-295-1980
DO NOT RETURN PRODUCT TO STORE
E-MAIL:[e-mail]

MODEL #:DA6545N / DA6545W
PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE
PLEASE CONTACT CUSTOMER SERVICE REPRESENTATIVES AT THE FOLLOWING
NUMBERS SHOULD THERE BE ANY MISSING OR DEFECTIVE PART(S).
Customer Service Fax Number 514-353-7819
Request Date:
Name:
Shipping Address:
Street & Number:
City & State:
Zip Code:
Day Time Phone Number:
(including area code)
Date & Place of Purchase:
Part(s) description and quantity: (Please be sure to list model number or SKN number)
Customer Service
Customer Service Department No. 413, 12345 Albert-Hudon Boulevard, Suite 100, Montreal, QC, Canada, H1G 3L1
Customer Service Phone Number 1-800-295-1980
Customer Service Representative Mailing Address:
Email: [email protected]