Dormakaba ED900 User manual

ED900
Low Energy Swing Door Operator
Companion door
Installation Instructions
08125340 – 09-2021
| EN |

2ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Table of Contents
Table of contents 
 General information 
. General information 
. ED Arm configurations 
 Product description 
. Product description: ED 
. Product description:  door closer 
. Handing of door 
 Safety information 
 ED Product overview 
. ED push arm system 
. ED deep pull arm system 
. ED – companion door configuration
examples 
. ED operator component views 
.  closer views 
 Hardware – companion door 
. ED operator and mounting plate 
. Kit, ED operator labels 
. Arm assemblies 
. ED axle extensions 
.  closer axle extensions 
. Mounting plate fasteners 
. Arm mounting screw packs 
. ED companion door full width cover
kits 
. Companion door full width cover kit
hardware 
. Conduit box and wiring kit – options 
. Optional key switch panels 
. Push arm door stop - option 
 Technical data 
. ED Technical data 
. ED Operating specifications 
.  Door closer data 
 Operational mode overview 
. ED door closer modes 
. Low energy product 
 User interface 
. Overview 
.  button keypad and display 
. Mode switch and Exit Only switch panel 
. Operator status LEDs 
 System accessories 
. System accessory electrical connections 
. System accessories 
. ED terminal board interfaces 
Table of contents
 ED door signage 
. Low energy operator 
. Door signage, low energy double swing
door 
. Safety Information label, low energy
swing doors 
 Recommended tools and torque chart 
. Recommended tools 
. Standard tightening torque 
. Drill bits 
 ED installation templates 
. Installation templates – pull arm 
. Installation templates – push arm 
. Installation templates –  door closer 
 ED operator and mounting plate
preparation 
. Installation preparation 
. Remove mounting plate from ED
operator 
. Options – Customer  Vac connection
to terminal block 
 ED and  closer installation 
. Install ED and closer backplates to
jamb and/or wall 
. Install  closer 
. Connect customer  Vac to ED
backplate terminal block 
. Route accessory wiring to ED
backplate 
. Remove protective film strips from ED
operator 
. Install ED operator onto backplate 
. Install full cover bracket with Mode switch
assembly 
. Install Mode switch cable 

3
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Table of Contents
 J/Push arm installation 
. Push arm installation templates 
. Push arm installation 
. Push arm installation:  door closer 
.  door closer adjustments 
 T pull arm installation 
. Installation templates 
. T arm and track assemblies 
. Pull arm and track hardware 
. Slide shoe assembly 
. Install hardware into track 
.7 Arm assembly with CPD lever 
. Deep pull arm installation 
. Deep pull arm installation  door
closer 
 Operator spring tension 
. Set ED operator spring tension 
 ANSI/BHMA standards 
. A. Low energy power operated
doors 
 Install door signage 
. Install door signage 
 Install cover, end caps and spindle
caps 
. Install cover and end caps 
. Install spindle caps, fine cover 
 Maintenance 
. Safety label, low energy swing doors 
. ED environment and cleaning 
. Yellow LED, service level 
. Pull arm maintenance 
. Arm fasteners – torque requirements 
. Push arm maintenance 
. ED brake maintenance 
Appendix A - Wiring diagrams 
A. Key Switch Panel with RJ connector 
A. Key Switch Panel 

4ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 1
.. Installation Instructions
This manual provides installation instructions for
ED low energy swing door operator and  door
closer with fine cover used in companion door
installations.
.. ED with fine cover installation.
NOTICE
Interior building surface installation.
The ED with fine cover must be installed
on an interior building surface.
.. Manual storage
This document must be kept in a secure place, and
accessible for reference as required.
If the door system should be transferred to another
facility, insure that this document is transferred as well.
.. dormakaba.us website
Manuals are available for review, download, and printing
on the dormakaba.us website.
.. Dimensions
Unless otherwise specified, all dimensions are given in
inches (“) and [mm].
.. Building codes and standards
ED installation: observe applicable national and local
building codes.
 General information
. General information
NOTICE
ED900 Setup and Troubleshooting.
Reference ED900 Setup and Troubleshooting
Manual 08125380
.. Symbols used in these instructions.
WARNING
This symbol warns of hazards which could result
in personal injury or threat to health.
CAUTION
This symbol warns of a potentially unsafe
procedure or situation.
NOTICE
Draws attention to important information
presented in this document.
TIPS AND RECOMMENDATIONS
Clarifies instructions or other information
presented in this document.
.. Arm configurations.
ED is suitable for installation using the following arm
configurations:
• J – Standard push arm,  - " reveal
• J – Deep reveal push arm, " - " reveal
. ED Arm configurations
• T – Deep reveal arm and track, " -  /" reveal

5
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 2
 Product description
.. ED Intended use.
The ED is a low energy electromechanical operator
used exclusively for opening and closing interior swing
doors.
.. Low energy operator.
ED is supplied only as a low energy operator.
• The operator is supplied with a reduced power motor
and a brake (Para. . - component view).
• The brake is used during door hold open time.
.. ED maximum door specifications.
Reference Para. ., Operating specifications.
. Product description: ED
Fig. 2.1.1 ED900 operator
.. ED hardware.
Reference Chapter  for ED hardware overview.
WARNING
To reduce risk of injury to persons, use this
ED900 operator only with a swing door for
which the ED900 is designed for.
• Reference Chapter , Technical data.
TIPS AND RECOMMENDATIONS
Insure operator door configuration is qualified
for use on the respective smoke or fire rated
door.
. Product description:  door closer
Fig. 2.2.1 8616 door closer
..  intended use.
The  series door closer is a non-handed surface
applied door closer with adjustable spring power and
backcheck positioning adjustments.
Hinge Hinge
Exterior side of door
Interior side of door
Left hand door (LH)
Left hand reverse door (LHR) Right hand reverse door (RHR)
Right hand door (RH)
.. Handing of door.
. Handing of door

6ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 3
. Safety instructions.
This document contains important instructions for
installation of the ED swing door operator.
Review these instructions thoroughly prior to
installation, and follow them carefully during installation,
commissioning, troubleshooting and maintenance.
. Door signage requirements.
Proper signs and labels, per ANSI/BHMA A.
Standard for Power Assist and Low Energy Power
Operated Doors, shall be applied and maintained on the
door controlled by the ED swing door operator.
• Reference Chapter , ED Door Signage.
. Safety warnings.
WARNING
An incorrect installation may result in damage to
equipment or incorrect equipment operation.
WARNING
Hazard to mechanical processes by use of
control settings, elements, or procedures not
documented in this manual!
WARNING
Electric shock hazard!
By use of control elements, settings, or
procedures not documented in this manual!
WARNING
Work on electrical equipment and  Vac
wiring installation must be only be performed
by qualified personnel!
WARNING
Metallic doors must be grounded per national
and local codes!
 Safety information
WARNING
Hand pinch point and crushing hazards at door
closing edges!
WARNING
Crushing hazards at door closing edges!
. Residual hazards.
WARNING
After installation, hazards such as minor
crushing, impact with limited force, and risk to
unsupervised children may exist depending on
structural design of door area, type of door,
and any safeguards that have been
implemented.
WARNING
Hand pinch point and crushing hazards at
push arm and arm and track!
Fig. 3.1 Door closing edges
Opposing
closing edge
Main
closing edge
Secondary
closing edge

7
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 4
 ED Product overview
. ED push arm system
Fig. 4.1.1 ED900 RH push arm system example
. ED deep pull arm system
Fig. 4.2.1 ED900 RH deep pull arm system example
1ED900 operator
2T275/track/arm
assembly
3Axle extension
5End cap, Mode
switch
6End cap, power
switch
7Mounting plate
7.1 115 Vac terminal
block
8Spindle cap
9Spindle cap
1ED900 operator
2J/push arm
assembly
3Axle extension
5End cap, Mode
switch
6End cap, power
switch
7Mounting plate
7.1 115 Vac terminal
block
8Spindle cap
9Spindle cap
1
2
3
5
6
7
7.1
8
8
9
1
23
8
9
8
6
5
7
7.1

8ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 4
. ED – companion door configuration examples
Fig. 4.3.1 Push installation with fine cover
Fig. 4.3.3 Deep pull installation with fine cover
Fig. 4.3.4 Deep RH pull installation without fine cover
Fig. 4.3.2 LH push without fine cover

9
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 4
22
4
24
5
28
12
6
11
22
27
7
15
16
18
1
20
21
8
9
20
1Power switch
2120 Vac cable
4Splined shaft
spindle
5Operator (motor,
gear, spring)
6Spring tension
adjustment,
closing force
7Program switches
84 button user
interface
9Information
display
11 Potentiometer,
power fail closing
speed adjustment
12 Terminal jumper
socket, push or pull
mounting
15 RJ45 socket, double
door operator
synchronization
16 Com 1 service
connector
17 Accessories terminal
board
18 Mounting plate
19 Customer ground
terminal
20 Guide pin
21 Ribbon cable
22 Ribbon cable socket
23 Upgrade card socket
24 Motor
25 Encoder socket and
cable
26 Motor socket and
cable
27 Control board
28 Motor brake
Fig. 4.4.1 ED900 component view 1
. ED operator component views
Fig. 4.4.2 ED900 component view 2
4
17
6
9
8
20
23
20
1
19
2

10 ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 4
.  closer views
1
2
3
4
8
Fig. 4.5.1 8616 component view 1
1Latch speed
adjustment (L)
2Sweep (closing
speed) adjustment
(S)
3Delayed action
4Backcheck
positioning
8Pinion screw
Fig. 4.5.2 8616 component view 2
5Backcheck (BC)
6Spring force
adjustment
8Pinion screw
5
8
6

11
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
 Hardware – companion door
Fig. 5.1.1 ED900 operator and mounting plate
1Terminals for
accessory wiring
2Bag containing
terminals and third
guide pin*
3Guide pin
45 mm T-handle hex
key 08120720
* Included with operator
Fig. 5.1.2 Accessory terminals and guide pin
. ED operator and mounting plate
2
14
Fig. 5.1.3 5 mm T-handle hex key
Fig. 5.2.1 Decal kit, low energy
9Label, Service call
DD3425-010
8Safety Information
label, low energy
DD1269-040
4DD0762-020
Decal, Pull to
Operate
3DD0762-010
Decal, Push to
Operate
2DD0758-010
Decal, Activate
Switch to Operate
1 DD0586-010
Decal, Automatic
Caution Door
Assembly # Item # Quantity
HK-
Single door
low energy
(LE) decal kit
 
 
 
 
 
 
SAFETY INFORMATION
Low Energy Swinging
Doors
1
. Activatethe door.Door
shouldopenat a slow
smoothpace (4or more
seconds),andstopwithout
impact.
2
. Doormustremainfullyopen
fora minimumof5 seconds
beforebeginningtoclose.
3
. Doorshould close ata slow,
smooth pace(4or more
seconds),andstopwithout
impact.
4
. Inspectthe oor area. It
should be clean with no
loosepartsthat mightcause
userto tripor fall. Keep
tracpathclear.
5
. Inspect door‘s overall
condition.The appropriate
signageshouldbepresent
and thehardware should
be ingood condition.
6
. Have door inspectedby an
AAADMcertied inspector
at least annually.
AAADM
American Association o f Automatic
Door Manufacturer s
ANNUAL COMPLIANCE
INSPECTION
INSPECT FOR AND
COMPLIES WITH ANSI
A156.19 ON:
DATE:______________
by AAADM Certified
Inspector
Number:___________
AAADM-3044
DO NOT USE DOOR if it fails
any of these safety checks of if
it malfunctions in any way. Call
a qualied automatic door
service company to have door
repaired or serviced.
See Owner’s manual or
instructions for details on
each of these and other
safety items. If you need
a copy of the manual,
contact the manufacturer.
These minimum safety checks,
in addition to those in the
Owner’s Manual, should be
made each day and after any
loss of electrical power .
1
3
4
2
8
DD0758-010
ACTIVATE SWITCH
TO OPERATE
DD0758-010
CAUTION
DOOR
AUTOMATIC
DD0586-010
DD0762-020
PULL
TO OPERATE
DD0762-010
PUSH
TO OPERATE
9
. Kit, ED operator labels

12 ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
Fig. 5.3.3 T275 – Splined pull arm assembly,
LH, 1 - 2 3/4" reveal
. Arm assemblies
1Drive arm
3Shoe
4Axle extension
5.1 Adjustment shaft
tube, 450 mm
5.2 Adjustment shaft,
450 mm
1Drive arm
2CPD lever
3 Track
Fig. 5.3.4 T275 – Splined pull arm assembly,
RH, 1 - 2 3/4" reveal
Fig. 5.3.1 J8 – Splined push arm assembly,
225 mm, 0 - 8" reveal
Fig. 5.3.2 J12 – Splined push arm assembly,
500 mm, 8" - 12" reveal
1
2
3
1
2
3
1
5.1 5.2
3
4
.  closer axle extensions
1
Fig. 5.5.1 [20 mm]
2
Fig. 5.5.2 [60 mm]
120 mm axle
extension
HC4680-001
260 mm axle
extension
HC4680-002
. ED axle extensions
Fig. 5.4.1 [20 mm]
HC4679-001
Fig. 5.4.2 [30 mm]
HC4679-002
Fig. 5.4.3 [60 mm]
HC4679-003
1M8 x 1.25 x 40
SHCS
2M8 x 1.25 x 50
SHCS
3M8 x 1.25 x 80
SHCS
1
3
2

13
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
Fig. 5.7.1 Two sets -Push arm screw pack
Fig. 5.7.2 Two sets -Pull arm screw pack
. Mounting plate fasteners
Fig. 5.6.1 Two sets - Mounting plate
fasteners
. Arm mounting screw packs
10 Pull arm screw pack
HK2719-020
10.1 10-24 x 1 1/2" barrel
nut
10.2 10-24 x 1 1/4"
FHSCS
(flat head socket
screw
10.3 #14 x 1 1/4" pan
head wood screw
15,16 Mounting plate
fastener kit
HK4053-010
15 1/4-20 x 1" FH
machine screw
16 No. 14 x 2 1/2" FH
wood screw
9Push arm screw pack
HK2719-010
9.1 10-24 x 1 1/2" barrel
nut
9.2 10-24 x 1" PPHMS
9.3 #14 x 1 1/4" pan
head wood screw
(12) 15
(12) 16
9.2
9.1
9.3
10.1
10.2
10.3
Fig. 5.6.2 8816 adaptor fastener
8816 adaptor fastener kit
HK4607-001
18 (4) 1/4-20 x 5/8" FH
machine screw
(4) 18

14 ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
. ED companion door full width cover kits
No. Part number and description Quantity
HK-X HK-X
1 HC3459-05X Fine cover companion pull 
2 HC3459-05X Fine cover companion push 
3 HC3466-01X ED100/ED250 end cap set  
4 HC3466-02X Spindle cover kit  
5 HC3468-050 Backplate, ED operator companion  
6 HC3468-070 Companion closer adapter  
7 HC3481-010 ED100/ED250 professional cover bracket  
8 HD4613-020 Logo plate dormakaba ED swing  
9 HF3101-01X 1/4-20 x 1" FHMS Ph undercut head  
10 HK3491-001 Backplate connect kit  
11 HK4607-001 8816 closer screw pack  
12 HL4613-001 ED FC logo template instructions - not shown  
13 HP4613-001 ED FC logo placement template  
14 HX3482-010 ED100/ED250 mode switch  
15 HX3493-010 ED100/ED250 wire retainer  
1
69
5
7
14
15 43
11 10 13
8
Fig. 5.8.1 HK3401-08X Fine cover kit companion pull
7
14
15 43
11 10 13
8
2
69
5
Fig. 5.8.2 HK3401-09X Fine cover kit companion push
Table 5.8.1 Fine cover kit companion door part numbers

15
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
. Companion door full width cover kit hardware
Fig. 5.9.1 8816 closer screw pack
HK4607-001
11
11 1/4-20 x 5/8"
PFHMS
HF0399-00G
1Mounting, extr.
connector
HC3491-010
2M6 x 10 mm SHCS
and washer
HF3495-01Z
3M6 x 10 mm PFHS
HF3496-01Z
Fig. 5.9.7 Mode switch
14 Mode switch
HX3482-010
1ED900 mode switch
2JST HXP 4 pin
connector
3Alpha 1174C 4
conductor 22 AWG
cable, 73" long
1
2
3
10
Fig. 5.9.2 Backplate connect kit HK3491-001
Fig. 5.9.3 End cap sets
3.1 3.2
3.1 End cap set, silver,
HC3466-01A
3.2 End cap set, black,
HC3466-01C
4.1 Spindle cap set, silver
HC3466-02A
4.2 Spindle cap set,
black HC3466-02B
Fig. 5.9.4 Spindle cap sets
Fig. 5.9.5 Cover
bracket
7Cover bracket
HC3481-010
8dormakaba logo
plate
HD4613-020
15 Wire retainer
HX3493
7
Fig. 5.9.6 Wire
retainer
15 Fig. 5.9.8 dormakaba
logo plate
8
4.1
4.2
1
Black
Red
White
Green
4 cond. 22 AWG
1
2
3
14
91/4-20 x 1" Phillips
FHMS undercut
HF3101-01
Fig. 5.9.9 Closer backplate and adapter
fastener
9

16 ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
Fig. 5.10.2 Power cord wiring kit HK3597-010
1Power cord
HX3500-001
2Wire nut
3Cord grip
HX3502-001
4Conduit box
HX3501-001
5120 Vac label
HD3597-001
Fig. 5.10.1 Conduit box
4Conduit box
HX3501-001
4 11/16”
[119]
2 3/4”
[70]
4
. Conduit box and wiring kit – options
4
5
2
3
1

17
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 5
Fig. 5.11.2 Communication cable,
90 degree RJ45
3
2Key switch panel,
RJ45, HX4604-21C
3Key switch panel
HX4604-11C
Fig. 5.11.1 Key switch panels
2
. Optional key switch panels
Communication cable
 degree RJ Length Item #
HX- ' [ mm] 
HX- ' [ mm] 
HX- ' [ mm] 
TIPS AND RECOMMENDATIONS
• Wiring diagrams; reference
Appendix C.
1
. Push arm door stop - option
Fig. 5.13.1 Door stop assembly
Door stop assembly
/" thick plate
HS-
Door stop assembly
/" thick plate
HS-
1Plate, bumper
mounting,
1/4" thick
HC4633-001
2Plate, bumper
mounting,
1/2" thick
HC4633-002
3Rubber bumper
HC4633-003
4Shoulder bolt
HC4633-004
5.1 #14 x 1 1/4" Phillips
FHWS, black
5.2 1/4-20 x 1 1/4"
Phillips FHMS,
black
5.1
5.2
1 or 2
3
4

18 ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 6
 Technical data
Maximum wire size
Connector plug
screw size
 AWG
/”
Door
status
X
,,
Sr parameter
Door closed
Door open
Door closed, locked
Com, N.O., N.C.
contacts
.. Integrated functions.
Hold open time:
Automatic opening dd parameter  to  s
NIght / bank dn parameter  to  s
Manual opening do parameter  to  s
Door blocking
behavior hd parameter Automatic, manual
door modes
Electric strike
delayed opening for
locking mechanism
Ud parameter  to  s
Locking
device
feedback
X
,  Motor lock
Wind load control,
maximum Fo, Fc parameters . lb f
 N
Voltage independent
braking circuit
Adjustable with
potentiometer
LED status indicators
Chapter 
Green
Red
Yellow
 Vdc power
Error codes
Service interval
Program and Exit
Only switches Chapter  Auto, Close, Open
Exit only; Off, On
User interface Chapter   button keypad,
 digit display
Firmware update Firmware update
TMP, temperature
management program Overload protection
IDC, initial drive control Driving phase optimization
Cycle counter CC parameter  to ,,
Power assist function hA, hF, hS
parameters
Drive support for
manual opening of
door
Push & go function PG parameter Auto opening of
door at ° open
. ED Technical data
.. Required operating conditions.
Ambient temperature  to  °F
Suitable for dry
rooms only
Relative air humidity:
% maximum, non-condensing
Power supply  Vac ±%, / Hz
. A maximum
Branch circuit
protection (provided
by others)
 A maximum,
dedicated branch circuit
Protection class NEMA 
Power wiring:
black, white, bare
copper (ground)
 AWG
maximum
Operating noise Maximum  db(A)
.. General specifications.
Operator dimensions
(W x H x D)
" standard cover
" x  / x  /",
[ x  x  mm]
Operator weight . lb [ kg]
Maximum door
opening angle  to ° depending on installation type
.. Inputs
Wire size
Connector plug
screw size
 AWG
/”
Activation
inputs X* Interior, exterior N. O. contact
Safety
sensors X Swing, approach
sides
Night-bank
(intercom
system)
X
,
a
- Vdc/Vac +%
Night-bank
(key switch)
X
,  d parameter Configure for N.O.
or N.C. contact
Deactivation
of drive
function
X
, a d parameter Configure for N.O.
or N.C. contact
.. Outputs
TIPS AND RECOMMENDATIONS
• *X:terminal board numbers, reference
Chapter .

19
ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 6
Maximum power
consumption  watt
Opening force
N (lbf)
Fo parameter
Minimum
 (.)
Maximum
 (..)
Manual closing force
N (lbf)
Fc parameter
Minimum
 (.)
Maximum
 (.)
Maximum door
weight, pounds
 at "
door width
Depending on door
width and application
Door width Minimum
"
Maximum
"
Maximum opening
speed, °/s  May be limited by
door weight after
learning cycle.
Maximum closing
speed, °/s 
. ED Operating specifications
.. ED
Axle extensions,
[mm] inches
[] /"
[]  /"
[]  /"
Reveal depth for pull
arm and CPD lever  /"
Reveal depth for
standard push arm  to  /"
Reveal depth for deep
push arm " minimum to  /"

20 ED900 09-202108125340
dormakaba ED900 Installation Instructions – Companion door Chapter 6
Door width maximum size Maximum door
weight
Closer
size
Spring
Full turns Interior Exterior
 "
 - CCW " "
 - CCW " "
 turns " "
 + CW " "
 + CW
Door width maximum size Maximum door
weight
Closer
size
Spring
Full turns Interior Exterior
 "
 - CCW " "
 - CCW " "
 turns " "
 + CW " "
..  spring size selection, regular and top jamb closers.
..  spring size selection, parallel arm.
Adjustments
Spring force adjustment Adjustable From size  to size 
 L Latch speed Adjustable
 S Sweep speed Adjustable Door should close in  to 
seconds
 BC Backcheck Off, On Must be turned ON for
parallel arm applications.
Backcheck position will
advance approximately .
 Backcheck positioning Adjustable Adjustable hydraulic
backcheck will take effect at
approximately .
 DEL Delayed action Adjustable Delays door closing to allow
unobstructed passage
through the opening.
1
2
34
Fig. 6.3.1 8816 door closer
5
6
.  Door closer data
..  adjustments.