Dormakaba GSR-EMR XEA BG User manual

EN
GSR-EMR XEA BG
Mounting instructions
Contents
1 About this manual 2
1.1 Information about the manual 2
1.2 Target groups 2
1.3 Provided documents 2
1.4 Symbols and abbreviations used 2
1.4.1 Safety instructions 2
1.4.2 Further labeling 2
1.4.3 Tool symbols 2
1.5 Glossary 2
2 Safety 3
2.1 Intended use 3
2.2 Foreseeable misuse 3
2.3 Limitation of liability 3
2.4 Prerequisites for the operation of catching
devices 3
2.5 Requirements of the electrical installation
by the customer 3
3 Product description 3
3.1 RMZ 3
3.1.1 DIP switch on the RMZ 3
3.1.2 Clamp terminal assignment
of the RMZ 4
3.1.3 Display of the operating status
of the RMZ 4
3.2 EMF 4
3.3 Technical data 4
3.3.1 RMZ 4
3.3.2 EMF 4
4 Installation 4
4.1 Prepare the mounting of the slide rail 4
4.2 Mount the sliding rail of the fixed leaf 4
4.3 Mount the base for the RMZ 5
4.4 Mount the active leaf slide rail 5
4.5 Mount the door closer 5
4.6 Shorten the connecting tube 5
4.7 Adjust the triggering roller on the door leaf 5
4.8 Mount the connecting tube 5
4.9 Set the sequential locking control 5
4.10 Check the sequential locking control 5
4.11 Mount the RMZ 6
4.12 Lay the EMF connection cable 6
4.13 Establish electrical connections 6
5 Start up 6
5.1 Set the DIP switch 6
5.2 Laying the lines 6
5.3 Set the fixture point 6
5.4 Set the release force 7
5.5 Mount the paneling. 7
5.6 Check the EMF 7
5.6.1 Release EMF manually 7
5.6.2 Delete EMF electronically 7
5.7 Check the function of the catching device
via the RMZ. 7
6 Closing the installation 7
6.1 Acceptance test 7
7 Operating 8
7.1 Open and lock door 8
7.2 Close door 8
8 Maintenance 8
9 Maintenance by dormkaba 8
10 Dismounting, recycling and disposal 8
dormakaba Deutschland GmbH
DORMA Platz 1
D‑58256 Ennepetal
DIN EN 14637:2008‑01 3 8 1 1 1 4
dormakaba Deutschland GmbH
DORMA Platz 1
D‑58256 Ennepetal
17
0432‑CPR‑00026‑60 EN 1155: 1997/A1: 2002/AC:2006 3 8 3‑5 1 1 4
DOP_0146
dormakaba Deutschland GmbH
DORMA Platz 1
D‑58256 Ennepetal
17
0432‑CPR‑00026‑83 EN 1158: 1997/A1: 2002/AC:2006 3 8 3‑7 1 1 4
DOP_0145
WN 059399 45532 – 2018-12

1 About this manual
1.1 Information about the
manual
This instruction is part of the product. The instruction
comprises important instructions for safe operation.
Therefore, the instruction must be carefully read
before using the product. This instruction must be
kept during the service life of the product and must
be passed on with the product. This instruction
describes the installation, startup, maintenance and
disassembly of the slide rail system GSR‑EMR XEA
BG. The text of the instruction is supported by figures
in a separate figure part. The chapter numbers in the
text can be found again top left in the figures in the
figure part. Not every chapter in the text is supported
by an illustration in the picture part. The illustrations
show the mounting for the active leaf DIN‑R. Please
proceed mirror‑inverted with the active leaf DIN‑R.
1.2 Target groups
The installation, startup, maintenance and
disassembly must only be carried out by skilled staff
which has been authorized by dormakaba. The
acceptance test must only be carried out by skilled
staff that is certified for this by dormakaba. The
operation of the slide rail system may be carried out
by any person who is mentally and physically able.
1.3 Provided documents
• Mounting instructions
• Connection diagrams RMZ/RM‑ED
• Data sheet about the use of arrest systems
• General building approval
1.4 Symbols and abbreviations
used
1.4.1 Safety instructions
DANGER
This signal word indicates a situation of
immediate risk, which will lead to death or
serious injury if not averted.
WARNING
This signal word indicates a situation of
potential risk, which could lead to death or
serious injury if not averted.
CAUTION
This signal word indicates a situation of
potential risk, which could lead to minor or
slight injury if not averted.
ATTENTION
This signal word indicates a situation of
potential risk, which could lead to damage
to property or the environment if not
averted.
TIPS AND RECOMMENDATIONS
This signal word indicates useful information
for efficient and trouble‑free operation.
1.4.2 Further labeling
2.1. Step‑by‑step graphics
1 2 Position numbers of parts
Figure shows installation directly on the
door lintel
Figure shows installation options with
mounting plates
1.4.3 Tool symbols
Tape measure
Saw
Allen wrench,
e.g. wrench size 3
1.5 Glossary
E End switch ‑ releases fixed leaf if
active leaf is shut.
EMF Electromechanical locking device
G Active leaf
S Fixed leaf
HT Manual release button
RMZ Smoke detection panel
RS Smoke switch
TS Door closer
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About this manual

2 Safety
DANGER
Danger to life through electric current
Works on electrical systems must only be
carried out by skilled electricians.
• Before starting work on electrical systems
and equipment, establish a zero‑potential
condition and ensure this condition while
carrying out the work.
2.1 Intended use
The catching device is used to keep open fire and
smoke protection closures. Fire and smoke protection
closures must meet the building regulation
requirements ‘’self‑locking’’. The slide rail system
ensures the correct order when closing 2‑winged
doors. The electromechanical locking device is no
substitution for a door stop. The locking device is
released manually or via an external RMZ.
2.2 Foreseeable misuse
Do not control any further alarm systems with the
fire detector of the catching device, e.g. transmission
device for fire alarms.
2.3 Limitation of liability
The manufacturer does not assume liability for
damages in the following events:
• Nonobservance of this instruction.
• A deviating application of the intended use.
• The assignment of insufficiently skilled staff.
• Unauthorized modifications.
• Technical alterations.
• The use of spare parts which are not authorized.
2.4 Prerequisites for the
operation of catching devices
The use of catching devices is subject to special
regulations by reason of official admission standards.
These regulations refer in particular to the inspection,
the continuing surveillance and the maintenance.
Follow the details from the data sheet about the use
of catching devices.
If the lower surface of the cover on one or both sides
of the door is more than 1 m above the lintel bottom
edge, an additional cover smoke detector must be
mounted on each side of the door and must be
connected with the RMZ. Measure the distance up to
the smoke‑impermeable ceiling. A separate
verification of suitability is required for the respective
fire / smoke protection door.
Do not control any further alarm systems with the
fire detector of the catching device, e.g. transmission
device for fire alarms.
1
RMZ
2
EMF
3
Cover smoke detector
4
Manual release button for catching devices
(optional). The manual release button must not
be covered by the locked door.
2.5 Requirements of the electrical
installation by the customer
A circuit breaker B‑10A/B‑16A must be present in the
supply circuit. The circuit breaker simultaneously
serves as disconnect device to switch the RMZ to
zero‑potential. The transverse section of the mains
supply line must only be a max. 3 x 1.5 mm² (NYM).
3 Product description
The GSR‑EMR XEA BG comprises the following
components:
• Slide rail system with sequential locking control
• Built‑in electromechanical locking device
• Smoke detection panel
The GSR‑EMR XEA BG is intended for the mounting
into the opposite hinge side. The GSR‑EMR XEA BG is
suitable for DIN‑L and DIN‑R doors.
The sliding rail system GSR‑EMR XEA BG is suitable
for door widths of 1800‑2500 mm.
3.1 RMZ
The RMZ supplies the connected electromechanical
locking device with 24‑V‑DC voltage. In the event of
an alarm or a power cut, the RMZ switches to zero‑
potential (tripping) and the door closes. The new
arming takes place either through a manual or
automatic reset. Optional cover smoke detector RMZ
and manual release buttons HT may be connected to
the RMZ. 2 LEDs show the current operating status.
The configuration of the RMZ happens through the
DIP switch.
3.1.1 DIP switch on the RMZ
The functions of the RMZ are set via the DIP switch.
Changes are only accepted after pressing the reset
button (settings see chapter 5.1).
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Safety

3.1.2 Clamp terminal assignment
of the RMZ
 GND Connection of external
detector with terminating
resistor Total
output
max. 9.8 W
 + V

+ Output 24V DC
Catching device(s)
 -
External manual release
with terminating resistor (43 kOhm)

 NO Potential free changer low
voltage (SELV)
24V AC/DC, 1 A
 NC
 C
 Potential free clamp
 Bus
3.1.3 Display of the operating
status of the RMZ
Functions of the LEDs
LED on LED off
Operating display LED 1 (green/red)
operation: green
Alarm smoke detector: red
Alarm manual release button: red
Service display LED 2 (yellow)
Maintenance due: flashing
Soiling: flashing
Disturbance: duration
Disturbance:flashing
wrong wiring to the cover smoke detector/manual
release button
3.2 EMF
The EMF is an electromechanical locking mechanism
with adjustable release force, which enables locking
the door without spring back. After a cut‑off of power
supply, the locking device disengages and the door will
be closed securely through the door closer.
3.3 Technical data
3.3.1 RMZ
Input: 230VAC +10 %/–15 %
120 mA/28 VA/50 Hz
Output: 24V DC/460 mA/11 W
Degree of protection: IP 30
Protection category: II
Smoke switch: 24V DC/50 mA
Temperature: ‑20 °C/+40 °C
Rel. Humidity: max. 93 % without
condensation
3.3.2 EMF
Operating voltage: 24V DC
Power consumption: 2 x 1.4 W = 2.8 W
Duty cycle: 100 % ED
Release torque: approx. 25 – 65 Nm at 90°
opening angle (dependent
on the set closing force on
the closer)
Door opening angle: 80° bis 120°
4 Installation
The mounting of the slide rail system takes place
directly on the door lintel or optionally with a
mounting plate.
4.1 Prepare the mounting of the
slide rail
The slide rail can be mounted in two different options:
Option A = Mounting directly on the door lintel
Option B= Mounting with mounting plate
Mounting steps for options A and B
1. Prepare the additional cover smoke detectors
and/or manual release buttons if necessary.
2. Take into account the mounting position on active
leaf G and fixed leaf S.
3. Mark the fixing points for the closer and the slide
rails and the base according to the hole pattern.
Hole pattern A = Mounting directly on the door
lintel
Hole pattern B= Mounting with mounting plate
4. Drill the holes.
5. Drill the holes for the connecting cables
Ø 12 mm and for the connection to required cover
smoke detectors and manual release button
Ø10mm.
6. Lay the lines.
Additional mounting steps for option B (mounting
with mounting plates)
7. Shorten the middle mounting plate.
8. Mount the mounting plate on the door profile.
4.2 Mount the sliding rail of the
fixed leaf
1. Insert the end caps connector into the slide rail.
2. Tighten the slide rail.
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Installation

4.3 Mount the base for the RMZ
1. Insert the EMF cable of the fixed leaf and the
provided cable for the connection to the RMZ
underneath the base.
2. Hang the cable into the brackets on the base.
3. Insert all other cables through the base.
4. Mount the base for the RMZ.
5. Temporarily fix the cable on the door lintel. Pay
attention that cables are not damaged during
adjustment tasks.
4.4 Mount the active leaf slide rail
1. Insert the end caps connector into the slide rail.
2. Tighten the slide rail.
4.5 Mount the door closer
ATTENTION
Risk of damage to the catching device
The dimensions on the drill template of the
door closer are not suitable for the
mounting of this product.
• Use the dimensions from the drill pictures
of the instruction of this product.
1. Mount the door closer and lever to the door leaf
according to the enclosed instructions for the
door closer.
2. Adjust the door closer.
4.6 Shorten the connecting tube
1. Measure the dimension X.
2. Shorten the connecting tube to the dimension
X‑41 mm.
4.7 Adjust the triggering roller on
the door leaf
1. Close the fixed leaf.
2. Close the active leaf.
3. Unscrew the hexagon socket screw
4. Press on the lever of the triggering roller onto the
door.
5. Tighten the hexagon screw.
Pay attention to the torque 5 Nm.
6. Remove the screw.
4.8 Mount the connecting tube
1. Open the active leaf.
2. Open the fixed leaf.
3. Screw in the adjusting sleeve up to marking.
4. Move the lever with the roller in the direction of
the opened active leaf until it clicks.
5. Insert of the connecting tube into the adjusting
sleeve of the active leaf slide rail.
6. Insert the slide of the fixed leaf slide rail and fit
the connecting tube into the retainer.
4.9 Set the sequential locking
control
Only if the clamp plate is adjusted correctly, can the
active leaf be moved into the direction of closing while
the fixed leaf is closed.
The clamp plate is adjusted correctly when the
connecting tube pushes the clamp plate into a
rectangular position via the adjusting sleeve.
Carrying out the setting as follows:
1. Close the fixed leaf.
2. Close the active leaf.
3. Unscrew the adjusting sleeve manually so far that
the pin 2drops out. In the process, the clamp
plate must be in a rectangular position to the
clamping rod 1. The pin holds the sequential
locking control in a neutral position without
hindering and will not be required after mounting.
4. Secure the adjusting sleeve with the plastic bolt.
4.10 Check the sequential locking
control
WARNING
Risk of smoke inhalation
If the sequential locking of the door leaves is
not achieved the catching device must not
be used on fire and smoke protection doors.
• Mount a catch cap.
1. Open the active leaf.
2. Open the fixed leaf.
3. Hold the fixed leaf.
4. Change the position of the active leaf to the
opening direction.
The active leaf must be set in each position.
5. Let the fixed leaf close.
The active leaf must only close automatically
when the fixed leaf is closed.
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Installation

If the triggering roller is not swiveled by the trigger,
the trigger must be moved.
1. Close the fixed leaf.
2. Loosen the screw.
3. Push the trigger into the direction of the
triggering roller.
4. Tighten the screw.
4.11 Mount the RMZ
1. Break off a recess for the 230‑V‑AC power supply.
2. Insert all cables into the intended openings.
3. Screw the RMZ onto the base.
4.12 Lay the EMF connection cable
1. Lay the EMF‑connecting cables of the fixed leaf
to the active leaf in a way that does not result in
the jamming of the connecting rod.
2. Tighten the cable with zip ties.
4.13 Establish electrical
connections
1. Insert the connection cable of the EMF fixed leaf
into the EMF active leaf.
2. Insert the 24‑V‑DC connection cable of the RMZ
to the EMF active leaf.
3. Clamp the 24‑V‑DC connection cable to the active
leave slide rail onto the RMZ (RMZ, clamps 1 and
4).
4. Connect the 230‑V‑AC‑connection cable. For
maintaining the protection category II
(protective insulation), lay the 230‑V‑AC supply
double insulated up to the connecting terminal.
5. Ensure the tension relief of the mains power
supply of the RMZ.
The protective earth must not be used
electronically. Connect the provided protective
earth to the support terminal (PE).
6. Close the touch protection.
7. Screw the touch protection tightly.
Connect optional cover smoke detectors and/or
manual release buttons
1. Connect the cover smoke detector and/or manual
release buttons to the RMZ according to the
enclosed connection diagrams.
2. Follow the terminating resistors (43 kOhm)!
5 Start up
5.1 Set the DIP switch
1. Put the DIP switches in the appropriate position.
1 OFF = automatic reset
(delivery state)
ON = manual reset
Stick the provided label onto the cover
with this function type
2 OFF = 1‑radial operation (line)
ON = 2‑radial operation (star)
3 OFF = without optional cover smoke detector
ON = with optional cover smoke detector
4 OFF = without optional manual switch
ON = with optional manual release switch
2. Press the reset button.
5.2 Laying the lines
1. Remove the red protection cover from the smoke
detector unit.
.
2. Turn on the on‑site power supply (230 V AC).
‣ The operation display flashes green
5.3 Set the fixture point
ATTENTION:
Risk of cable damage
While setting the fixture points cables might
be damaged.
• Pay attention not to jam the connecting
cables.
1. Open the active and fixed leaf until it clicks.
2. Unbolt the screws of the locking unit(s).
3. Open the active and fixed leaves to the desired
hold open bracket.
4. Tighten the screws of the locking unit(s) again.
5. Place the door stop into the position of the fixture
points selected.
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Start up

5.7 Check the function of the
catching device via the RMZ.
CAUTION
Risk of eye and respiratory injury
• Follow the application and safety
instructions on the test gas and the safety
data sheet.
1. Open the door and lock it.
2. Spray the test gas on the smoke detector
according to the manufacturers’ instructions.
‣ The operation display switches to alarm (red).
‣ The doors are being closed.
During a manual reset:
When the test gas is evaporated, press the reset
button to activate the catching device again.
During an automatic reset:
The catching device will be activated again as soon as
the test gas is evaporated.
The door leaf may be locked after 30 seconds after
releasing the catching device.
6 Closing the
installation
If further structural work is carried out, protect the
smoke detector against dust.
1. Switch the catching device to zero‑potential.
2. Fit the provided dust cover.
3. Before the final start up, remove the dust cover
and carry out a further functional check according
to chapter 5.7.
6.1 Acceptance test
After installation an acceptance test is to be carried
out according to the test book for catching devices.
The acceptance test must only be carried out by
skilled staff that is certified for this by dormakaba.
Follow the details from the data sheet about the use
of catching devices. The acceptance test must be
documented in the test book for catching devices.
5.4 Set the release force
ATTENTION:
Risk of damage to the catching device
Setting a release force too high may result
in damages to the door hinges and the
fastening elements of the door closing
system.
• Set the release force depending on the
door width and the selected size of the
closing contact.
• According to the DIN EN 1155 the release
force must not be less than 40 Nm at a
door opening angle of 90 and not more
than 120 Nm.
1. Set the release force.
2. Control the release force.
5.5 Mount the paneling.
1. Attach the end caps.
2. Break off the marked gaps on the panelings. Pay
attention that the correct side is broken off.
3. Mount the paneling of the glide rail.
4. Measure the dimension X.
5. Shorten the middle paneling to the dimension
X‑30 mm.
6. Mount the middle paneling.
7. Attach the plastic shades.
5.6 Check the EMF
The EMF can be released manually or by cutting of
the power supply.
5.6.1 Release EMF manually
1. Open and lock the door leaves that are fitted with
an EMF.
2. Pull on the locked door leaves.
‣ The door leaves are released and close. The
active leaf closes only when the fixed leaf is
closed.
5.6.2 Delete EMF electronically
1. Open and lock the door leaves that are fitted with
an EMF.
2. Cut off the power supply (i.e. operation of the
manual release button).
‣ The door leaves are released and close. The
active leaf closes only when the fixed leaf is
closed.
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dormakaba Mounting instructions
WN 059399 45532
Closing the installation

dormakaba Deutschland GmbH
DORMA Platz 1 58256 Ennepetal Germany T: [phone] F: [phone] www.dormakaba.com
013558 - Translation of the original manual, subject to change without notice
7 Operating
7.1 Open and lock door
1. Open door leaves to the fixture point.
‣ Active and fixed leaf remain standing after
letting go.
7.2 Close door
1. Firstly, press shut the fixed leaf, then the active
leaf against the resistance or press the optional
manual release button.
‣ The door leaves are released and close. The
active leaf closes only when the fixed leaf is
closed.
8 Maintenance
The performance of the maintenance must only be
carried out by skilled personnel that is authorized by
dormakaba.
Follow the details from the data sheet about the use
of catching devices.
TIPS AND RECOMMENDATIONS
Dust deposits in the smoke detector may
lead to false alarms.
• Where appropriate, shorten the required
maintenance intervals when using in
rooms with heavy exposure to dust.
The smoke switch board must be exchanged every 8
years according to DIN 14677. Achievement of the
replacement time is continuously shown by the
illuminating diode LED 2.
9 Maintenance by
dormkaba
A regular maintenance of your system will pay off:
weak spots are detected and eliminated early, the
service life will be increased.
dormakaba and its authorized partners offers a
premium maintenance service for automatic doors
and catching devices, whereby the offcial seal of
approval provides the operators of the building with
reliable safety. If not all door systems are properly
tested, the building operator will be liable for property
damage and physical injuries in case of an accident.
Irrespective of safety aspects, a regular maintenance
makes also sense from an economic point of view.
This allows you to detect and eliminate possible
damage or wear early on. The risk of unforeseeable
costs due to, for example, high repair costs can be
minimized – and we will help you keeping an eye on
your budget. The goal is always to increase the service
life of your door systems.
dormakaba will assume the complete organization
and execution of the maintenance. Your benefits: all
installations will be tested by trained experts in
regular intervals ‑ even systems from other
manufacturers. The building operator does not have
to take care of anything; legal requirements will be
met in a reliable manner.
A maintenance contract for the door will ensure the
tested reliability according to a premium standard.
We want to convince you as well – let us prepare you
a non‑binding and free quote for a maintenance
contract.
For more information on this topic and many others
on the
dormakaba service, please go to our homepage at
www.dormakaba.com.
10 Dismounting,
recycling and
disposal
Dismantling is the same procedure in reverse and
must be carried out by qualified personnel.
DANGER
Danger to life through electric current
Works on electrical systems must only be
carried out by skilled electricians.
• Before starting work on electrical systems
and equipment, establish a zero‑potential
condition and ensure this condition while
carrying out the work.
The product must be disposed of environmentally
sound. Electro‑technical parts and batteries must not
be disposed of as household waste. Dispose of
electro‑technical parts and batteries in the arranged
acceptance and collection points.