dosatron D14MZ5 User manual

Extend the Life of Your Dosatron
REBUILD KIT
D14MZ5

CHAT at www.dosatronusa.com
This kit is for the Dosatron D14MZ5 and consists of two parts:
Congratulations on purchasing your
Dosatron Rebuild Kit.
Part #: MKD14MZ5AF • MKD14MZ5VF
MKD14MZ5VVF •MKD14MZVAF
Part 1 - Piston Kit Contents:
PDI651 - Omega Spring
PDI649 - Connecting Rod
PDI648 - Push Rod Seal
PDI643 - Upper Flange
PDI644 - Lower Flange
• Part 1 - Piston Kit
Part 2 - Seal Kit Contents:
PJDI117 - Check Valve Assembly
(VF and AF)
PJDI118 - Check Valve Assembly
(VVF and VAF)
JDI122 - Injection Stem O-Ring
JDI100 - Injection Sleeve O-Ring
JDI121 - Plunger Seal
• Part 2 - Seal Kit
Remember to wear proper protection when performing maintenance
such as gloves, eyewear, and apron.

1-800-523-8499 • 1-727-443-5404
D14MZ5
Part 1: Piston Kit Instructions
Begin by removing the piston
from your Dosatron injector.
Unscrew and remove the bell
housing (you may use a
universal strap wrench), pulling
the piston out of the body. Set
the bell housing and body aside.
Remove the plunger by twisting
a quarter turn counter clockwise
and set aside.
In order to remove the top or
larger diameter ange, locate the
small notch inside the black
piston shell. This is where a
tooth, on the inside of the
ange, locks it into place.
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You will need to apply pressure
to the ange on either side of
the notch as you twist the ange
counter clockwise. It may be
a snug t. Lift to remove and
discard.
Flip the piston upside down
and follow steps 3 and 4 to
remove the lower or smaller
diameter ange.
To remove the motor and valve
support assembly from the piston
shell, you will need a at head
screwdriver. Using the
screwdriver, remove the upper
valves from the guide. The
valves look like golf tees and
will drop down and out of the
piston shell. Set them aside.
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Grasp the top of the white plastic
parts of the mechanism and lift
straight up.
You now have two
subassemblies – the push rod
on the left and the valve support
frame on the right.
In order to disassemble the push
rod, remove the connecting rod
off the Omega spring.
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Twist to remove the Omega
spring out of the push rod.
Install the new Omega Spring
(Part #: PDI651) by carefully
pushing the Omega spring into
the push rod.
Slide the other end of the Omega
spring into the new Connecting
Rod (Part #: PDI649). The key
to this step is to make sure the
curved top of the push rod faces
in the same direction as the
Omega spring.
Replace the Push Rod Seal
(Part #: PDI648). Remove by
grasping and turning counter
clockwise. Carefully slide the
new push rod seal onto the
push rod as far as it will go and
twist a quarter turn clockwise
to lock.
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Install the new Upper Flange
(Part #: PDI643) by locating the
small tooth on the inner diameter
of the ange.
Now locate the notch on the
piston shell.
Be careful not to install the
ange upside down.
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Align the tooth with the shell and
press down and twist a quarter
turn clockwise to lock. If it is
difcult to twist or if the ange
lifts up easily, just remove the
ange, realign and try again.
Install the new Lower Flange
(Part #: PDI644) the same way.
Before reinstalling the push rod
and valve support assembly, look
inside the piston shell. You will
notice four holes in a line and a
single hole on the other side.
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Notice how the valve support
frame aligns on the side with the
four holes, making sure it goes
into the grooves.
To demonstrate the alignment
of the push rod assembly, the
curved top would face inward,
inserting the push rod into the
single hole. This is where
the connecting rod sits in
the piston.
The key is to make sure the
white connecting rod drops
into the notches inside the
piston shell.
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Now to insert both the valve
support frame and the push rod
into the piston shell, use your
index nger to push on the
spring. This will set everything
into place and you will hear
a click. If the parts aren’t
tting together, just lift both
subassemblies out and try again.
Insert the upper valves into the
bottom of the upper area,
snapping them into the valve
support frame.
To test the piston pull the push
rod up and press it down a few
times. It should click in both
directions.
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Reinstall the plunger into the
bottom of the piston shell and
twist a quarter turn clockwise
to lock.
Carefully press the piston back
into the injector and install the
bell housing.
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For video instructions go to: http://www.dosatronusa.com/d14mz5/
and view the D14MZ5 Troubleshooting Video and the D14MZ5
Piston Video or scan the QR codes below with your smart phone.
If you have any questions, call 800-523-8449 or to CHAT visit
www.dosatronusa.com.
D14MZ5 Piston Video D14MZ5 Troubleshooting Video
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D14MZ5
Part 2: Seal Kit Instructions
PJDI120/PJDI120V
Unscrew the suction hose nut
and remove the suction hose.
Unscrew the injection stem nut.
Pull the injection stem straight
out from the body of the injector.
Set the body aside.
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Unscrew and remove the check
valve nut.
Grab the barb and pull the
check valve assembly straight
out and discard.
Unscrew and remove the
lock nut.
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Remove the C clamp by
spreading the opening and
sliding it down over the threads.
Unscrew and remove the
adjusting nut. Slide the injection
stem nut off.
Push the white injection stem up
and out of the black sleeve.
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Remove and replace the
Injection Stem O-Ring
(Part #: JDI122).
Remove and replace
the Sleeve O-Ring
(Part #: JDI100).
Align the tooth inside the lower
portion of the black sleeve with
the groove in the white stem.
Sliding the stem down in, as far
as possible.
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Slide the injection stem nut
up onto the sleeve, and thread
the adjusting nut back on.
Replace the C clamp by sliding
it over the threads. Rotate until it
clicks into place.
Thread on the lock nut and
hand tighten.
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Install the new Check Valve
Assembly into the stem.
NOTE: Part #: PJDI117 for
D14MZ5VF and D14MZ5AF.
Part #: PJDI118 for
D14MZ5VAF and D14MZ5VVF.
Reinstall the check valve nut.
Set the stem aside and pick
up the blue body. Remove the
Plunger Seal (Part #: JDI121).
Install the new plunger seal into
the groove on the plunger.
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Align the notches in the lower
part of the blue body with the
teeth on the top of the injection
stem assembly.
Reinstall the nut hand tight.
If the scale you prefer is not
facing out, just loosen the stem
nut and remove.
Pull the stem down slightly,
rotate 180 degrees and push it
back up.
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Reinstall the nut hand tight.
Before installing the suction
hose, inspect it. If it ares out,
cut an inch or so off and reinstall.
If the suction hose is cracked,
rigid, or looks really old, just
replace it.
Thread the suction hose nut
onto the hose. Slide the hose
onto the barb. Reattach the
hose nut.
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For video instructions go to:
https://www.youtube.com/user/DosatronIntl
and view the D14MZ5 Service Video or
scan the QR code with your smart phone.
D14MZ5
Service Video

CHAT at www.dosatronusa.com
2090 Sunnydale Blvd. • Clearwater, FL 33765
1-800-523-8499 • www.dosatronusa.com