Dover Anthony 401 User manual

Service & Installation Instructions
Model 401 & 403 Pass-Thru Door and Frame
99-21972-S001
Rev. C, 2022

Anthony Locations
North America Locations
Sylmar, CA
Corporate Offices
12391 Montero Avenue
Sylmar, CA 91342
Phone : [phone]
Toll Free From :
United States : [phone]
Canada : [phone]
Fax : [phone]
Maitland,FL
Anthony Perception Group
555 Winderley Place, Suite 300
Maitland, FL 32751
Phone: [phone]
Fax: [phone]
Madison,GA
1101 Sovis Rd
Madison, GA 30650
Phone: [phone]
Fax: [phone]
Conyers,GA
709 Sigman Road NE
Conyers, GA 30013
Phone: [phone]
Fax: [phone]
International Location
Shanghai, China
No.280, Lane
928, Zhennan Road, Shanghai
China 200331
Phone: [phone]
Fax: [phone]

Safety and Warnings
FOR YOUR SAFETY
Read and observe all CAUTIONS and WARNINGS shown throughout these instructions.
While performing installations described; gloves, safety glasses or goggles should be worn.
Prepare Electrical Wiring
Electrical requirements:
This appliance must be supplied with 120V, 60 Hz, and connected to an individual
and properly grounded branch circuit, protected by a 15 or 20 ampere circuit
breaker or time delat fuse.
Grounding Instructions - Cable Direct
This lighting system must be connected to a grounded metal, permanent wiring
system, or an equipment grounding connector must be run with the system con-
ductors and be connected to the equipment grounding terminal or lead on the
lighting fixture.
BEFORE YOU BEGIN
Read instructions completely and carefully.
WARNING:
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY, OBSERVE
THE FOLLOWING:
1. Use this unit in the manner intended by the manufacturer.
2. Before servicing or altering, switch power off.
For use inside a commercial refrigeration case with packaged foods only.

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
www.anthonyintl.com
1
Model 401/403 Service & Installation
Model 401 Door Replacement Parts Placement .................................... 6
Model 401 Frame Replaceable Parts Placement ................................... 8
Model 403 Pass-Thru Door Parts Placement ....................................... 14
Model 403 Pass-Thru Frame Replacement Parts Placement.............16
Model 401 Frame Installation................................................................ 21
Model 401 Door & Hold Open Installation............................................ 22
Model 403 Pass-Thru Door & Hold Open Installation......................... 24
Model 403 Pass-Thru Door Identification............................................. 25
Model 403 Pass-Thru Wiring Schematics ............................................ 26
Door Removal Instruction ..................................................................... 26
Contact Plate Retainer Installation ....................................................... 27
Frame Sill Plastic Protector Installation............................................... 28
Ordering Replacement Doors ............................................................... 29
Torquemaster Replacement .................................................................. 30
Door Gasket Replacement..................................................................... 30
Door Handle Replacement..................................................................... 31
Access Plate Replacement.................................................................... 31
Door Female Plug Replacement ........................................................... 32
Door Heater Replacement ..................................................................... 32
Hinge Pin Replacement ......................................................................... 33
Torque Rod Replacement ...................................................................... 33
Front Bumper Bar Installation (Model 403).......................................... 34
Door Cylinder Lock Repair/Replacement............................................. 34
Ordering Replacement Frames ............................................................. 35
Four-Post Stabilizer Bar Installation .................................................... 36
Four-Post Shelf System Installation..................................................... 37
Plastic Price Tag Molding Installation .................................................. 38
Frame Single Station Socket Replacement ......................................... 39
Frame Gasket Replacement .................................................................. 40
Frame Junction Box Wiring (Standard Production)............................ 41
Heater Wire Diagram .............................................................................. 41
“Boost & Buck” Transformer Wiring Diagram..................................... 42
Frame Junction Box Wiring (Standard Production)............................ 42
Raceway Clip Installation or Replacement .......................................... 43

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
www.anthonyintl.com
1
Driver, Lamp & Heater Wiring Diagram
................................................ 44
401 LED Lighting Installation Instructions .......................................... 45
Tools Required .................................................................................................... 45
Tips ....................................................................................................................... 45
401 LED Approved Drivers ................................................................................. 45
401 LED Lighting................................................................................................. 46
New Driver Installation ....................................................................................... 46
Locate, Drill and Mount the LED Fixture to the Mullion .................................. 47
Wiring Diagrams and Orientation ...................................................................... 49
LED Strip
Locations ............................................................................... 57
LED Strip Configurations ...................................................................... 57
Optimax Pro 24 LED Lighting Installation Instructions ...................... 58
Tools Required .................................................................................................... 58
Tips ....................................................................................................................... 58
Optimax Pro 24 LED Approved Drivers ............................................................ 59
Optimax Pro 24 LED Lighting ............................................................................ 60
Remove Existing Lighting System .................................................................... 61
Mounting the LED Power Supplies.................................................................... 61
Locate, Drill and Mount the LED Fixture to the Mullion .................................. 61
Model 401 Door Wiring Diagrams and Orientation .......................................... 65
Electrical Information for Normal Temp Doors, Frames & Light Fixtures
(Heater Amperages @ 120 Volts) .......................................................... 70
Heat Load in BTU/Hr for Glass, Door Rail, Frame Heaters & Lights (Per
Door, with Doors Closed @75°F Store Ambient)................................. 71
Troubleshooting..................................................................................... 71
Safety Precautions ................................................................................. 73
Tips .......................................................................................................... 73
Dew Point Chart...................................................................................... 73
Appendix A -Preventative Maintenance Guidelines ........................... 74
Revision History ..................................................................................... 80

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 6 -
www.anthonyintl.com
1
Model 401/403 Service & Installation
Model 401 Door Replacement Parts Placement
8
6
10
4
3
13
7
12
7
2
7
9
11
5
5
7
13
12 12
7
1
7
Model 401 Door Exploded Diagram

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 7 -
www.anthonyintl.com
1
Model 401 Door Replacement Parts Table
Item #
Part #
Description
1
02-10308-0007
Torque Rod Assembly
2
02-14799-00XX
401 Door Gasket & Magnet Assembly
3
40-21826-0000
401 Pivot Hold Open Stud
4
15-21930-0000
401 Hold Open Arm
5
40-10946-7008
Handle Screw
6
40-10590-2002
Retainer Ring, Gold
7
40-12288-1008
Corner Piece Screw
8
40-12665-9002
Zinc TT PPH Screw, 6-32 x 3/16, Green
9
45-13595-0000
Trimline Handle Assembly
10
60-12723-0003
Hinge Pin w/Coupler Plug Assembly
11
45-11876-000X
Slimline Handle
12
20-15203-0000
Vinyl Glazing
13
20-15277-0000
Door Cover

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 8 -
www.anthonyintl.com
1
Model 401 Frame Replaceable Parts Placement
5
11
13
3
6
2
16
17
13
18
9
12
7
5
5
6
4
6
12
14
8
10
15
1
1 10
5
11
6
Model 401 Frame Exploded Diagram

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 9 -
www.anthonyintl.com
1
Model 401 Frame Replaceable Parts Table
Item #
Part #
Description
1
02-10568-0001
Torque Master Assembly
2
60-12376-0001
Single Station Socket Connection (Left)
3
60-12376-0002
Single Station Socket Connection (Right)
4
15-21989-0000
Center Mullion Contact Plate
5
11-12868-0001
End Mullion Post Bracket
6
40-13723-1006
Zinc TAP 1/4ACF Screw, 10-24 x 7/16
7
15-12520-2025
F /L Plate, Black
8
20-12640-0000
Center Mullion Cover
9
11-10602-0001
Center Mullion Post Bracket, 1-1/4”
10
20-20109-10XX
Frame & Mullion Retainer
11
20-12512-0000
Frame Perimeter Sill/Header Cover
12
20-12512-0090
End Mullion Cover
13
40-22032-0000
Hold Open Bolt, 1/4-28
14
60-21817-0002
Center LED Assembly, 4000K, 60”
15
60-21818-0002
Left End LED Assembly, 4000K, 60”
16
60-21818-1002
Right End LED Assembly, 4000K, 60”
17
40-12822-1003
Zinc TAP II PPH Screw, 8-32 x 1/4
18
60-19910-0002
Driver, 24V/100W

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 10 -
www.anthonyintl.com
1
L
TOP
A
2
1
C C TOP
(MULLION)
TO
HEADER
4
C LED LIGHT CABLES
REF. ONLY
3
TYP.
B B
ABOTTOM
BOTTOM
Model 401 Frame w/Top & Bottom Replacement
Parts
Model 401 Frame w/Top & Bottom Replacement Parts
T able
Item #
Part #
Description
1
15-16435-0001
FLR Mullion Bracket
2
40-12665-9002
Zinc TT PPH Screw, 6-32 x 3/16, Green
3
02-13989-5001
Offset Strike Plate Assembly
4
60-12237-0007
12” Ground Jumper Assembly w/#10 LK STR

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 11 -
www.anthonyintl.com
1
(6.53)
(15.14)
C
L
SECTION: A-A
(6.52)
2
1
Model 401 Frame Section A Replacement
Parts
Model 401 Frame Section A Replacement Parts
T able
Item #
Part #
Description
1
20-12512-0000
Frame Perimeter Sill/Header Cover
2
60-21818-0002
Left End LED Assembly, 4000K, 60”

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 12 -
www.anthonyintl.com
1
SECTION D-D
5
REF. 8
TYP.
C
L
SYM
2 4
3
D
7 6
C
L
1
SECTION B-B D
Model 401 Frame Section B Replaceable Parts
Model 401 Frame Section B Replaceable Parts
T able
Item #
Part #
Description
1
02-10568-0001
Torque Master Assembly
2
15-21989-0000
401 Center Mullion Contact Plate Fab
3
40-13723-1006
Zinc TAP1/4ACF Screw, 10-24 x 7/16
4
15-12520-2016
Center Plate, 2.515 x 73.75, Black
5
20-12512-0000
101X Frame Perimeter Sill/Header Cover Fab
6
20-12512-0090
End Mullion Cover Fab
7
40-12665-9002
Zinc TT PPH Screw, 6-32 x 3/16, Green
8
02-13989-5001
Offset Strike Plate Assembly

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 13 -
www.anthonyintl.com
1
1
3
8 11
REF
9 TYP.
5
2
6 REF 10
SECTION C-C 4 7
Model 401 Frame Section C Replaceable
Parts
Model 401 Frame Section C Replaceable Parts
T able
SYM
Item #
Part #
Description
1
60-12376-0001
Single Station Socket Connection (Left)
2
11-12868-0001
End Mullion Post Bracket
3
15-12520-2025
F /L Plate, Black
4
11-10602-0001
Center Mullion Post Bracket
5
20-20109-10XX
Frame & Mullion Retainer Extrusion
6
40-22032-0000
Hold Open Bolt
7
60-21817-0002
Center LED Assembly, 4000K, 60”
8
60-21818-0002
Left End LED Assembly, 4000K, 60”
9
40-12822-1003
Zinc TAP II PPH Screw, 8-32 x 1/4
10
60-19910-0002
Driver, 24V/100W
11
40-12665-3003
Zinc TPII PPH Screw, 6-32 x 1/4, Black
1 REF
Model 401 Frame Section Other Replacement
Parts
Model 401 Frame Section Other Replacement Parts
T able
Item #
Part #
Description
1
40-22032-0000
Hold Open Bolt

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 14 -
www.anthonyintl.com
1
Model 403 Pass-Thru Door Parts Placement
18
6
4
5
3 2
1
11
6
17
15
12
6
13
17
14
16
4
11
10
7
6
11
8
9
6
6
Model 403 Pass-Thru Door Exploded Diagram

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 15 -
www.anthonyintl.com
1
Model 403 Pass-Thru Door Parts
T able
Item #
Part #
Description
1
20-15203-0000
101B/401B/1KDB Vinyl Glazing Extrusion
2
15-21930-0001
401 Left Hold Open Arm
3
40-21826-0000
401 Pivot Hold Open Stud
4
40-12665-9002
Zinc TT PPH Screw, 6-32 x 3/16, Green
5
40-10590-2002
Retainer Ring, Gold
6
40-12288-1008
Zinc PFH-SPCL Screw, 8-32 x 5/8
7
45-13595-0000
Trimline Handle Assembly
8
20-11435-F000
Wipe FL Pass-Thru Door Seal Fab
9
02-10308-0007
Torque Rod Assembly
10
40-12013-0001
Cylinder Lock Assembly
11
20-15277-F000
401B Door Cover Fab
12
02-18747-000X
403B Pass-Thru Gasket & Magnet Assembly
13
15-15286-0001
101B/103B Bumper Bracket
14
40-11117-1011
Zinc Sems Autobody Oval Screw, 8 x 1
15
04-16882-XXXX
101B/401B Inside Bumper Bar Option
16
04-16883-XXXX
101B/401B Outside Bumper Bar Option
17
40-10998-1005
Zinc PFH Screw, 10-32 x 3/8
18
60-12723-0003
Hinge Pin w/Coupler Plug Assembly

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 16 -
www.anthonyintl.com
1
Model 403 Pass-Thru Frame Replacement Parts Placement
5 4219 16
9
7
3 1
20 10
15 7
112
18 7
8
54
14
475
13 6
17
7 13
4
11 1
5
Model 403 Pass-Thru Frame Exploded Diagram

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 17 -
www.anthonyintl.com
1
Model 403 Pass-Thru Frame Replacement Parts Table
Item #
Part #
Description
1
11-21440-F000
401 End Frame Jamb Fab
2
60-12376-0001
101 Single Station Socket Connection, Left, Black
3
60-12376-0002
101 Single Station Socket Connection, Right, Black
4
11-12868-0000
101 Mullion End Post Bracket Fab, x2
5
40-13723-1004
TAP 1/4ACF HWH Screw, 10-24 x 5/16
6
02-10568-0000
Torque Master Assembly
7
15-12520-X0XX
End Plate, Black, 1.357
8
11-21441-F000
401 Anthony Lighting Center Mullion Fab
9
15-16435-0000
FLR Mullion Bracket
10
11-10602-0001
Center Mullion Post Bracket, 1-1/4”
11
20-20109-10XX
101X Low Profile Frame & Mullion Retainer Extrusion
12
20-12640-F130
Center Mullion Cover Fab
13
20-12512-F090
End Mullion Cover Fab
14
60-19910-0002
Driver, 350MA, 55W, UL
15
40-22032-0000
401 Hold Open Bolt, 1/4-28
16
60-21817-0002
401 Center LED Assembly, 4000K, 60”
17
60-21818-0002
401 Left End LED Assembly, 4000K, 60”
18
60-21818-1002
401 Right End LED Assembly, 4000K, 60”
19
20-12512-F000
101X Frame Perimeter Sill/Header Cover Fab
Model 403 Pass-Thru Frame

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 18 -
www.anthonyintl.com
1
Model 403 Pass-Thru Frame Section A & C

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 19 -
www.anthonyintl.com
1
2
5
6
1
7
4
3
3
SECTION: B Pass-Thru w/o Threshold
Model 403 Pass-Thru Frame Section B Replacement Parts
Model 403 Frame Section B Replacement Parts
T able
Item #
Part #
Description
1
11-21440-F000
401 End Frame Jamb Fab
2
11-12868-0000
101 Mullion End Post Bracket Fab, x2
3
02-10568-0000
Torque Master Assembly
4
11-21441-F000
401 Anthony Lighting Center Mullion Fab
5
11-10602-0001
Center Mullion Post Bracket, 1-1/4”
6
60-21817-0002
401 Center LED Assembly, 4000K, 60”
7
60-21818-0002
401 Left End LED Assembly, 4000K, 60”

Model 401 & 403 Pass-Thru
Service and Installation Instructions
99-21972-S001 Rev. C
- 20 -
www.anthonyintl.com
1
1
3
6
7
4
5
2
2
SECTION: D Pass-Thru with Threshold
Model 403 Pass-Thru Frame Section D Replaceable Parts
Model 403 Frame Section D Replaceable Parts
T able
Item #
Part #
Description
1
11-12868-0000
Mullion End Post Bracket
2
02-10568-0000
Torque Master Assembly
3
11-10602-0001
Center Mullion Post Bracket
4
20-12640-0090
Center Mullion Cover
5
20-12512-0090
End Mullion Cover
6
60-21817-0002
Center LED Assembly, 4000K, 60”
7
60-21818-0002
Left End LED Assembly, 4000K, 60”