Dover Hydro systems 595 User manual

10091940
Rev. F 4/15
595
Single Solid Dissolver
Package Should Contain:
1. Dissolution Board
2. Float
3. S-hook
4. Siphon Breaker
5. Outlet Ball Valve
6. Mounting Kit
7. Overow Fitting
8. Instruction Manual
Troubleshooting Chart:
1. System does not operate a. No water a. Open water supply
b. Clogged water inlet strainer b. Disconnect inlet water line and clean
strainer
c. Water valve failure c. Clean or replace with valve parts kit*
2. Discharge from siphon a. Failed siphon breaker a. Repair or replace siphon breaker
breaker
3. Float is not turning water a. Unit not level a. Make sure unit is level - float hangs level
flow On/Off
b. Float movement obstructed b. Make sure float movement is not
obstructed
4. Solution strength too low a. Low inlet pressure a. Adjust inlet pressure higher using
reguator 30-40psi is recommended
(Turn pressure adjustment screw
clockwise to increase pressure)
Make sure tubing is not kinked
b. Inlet tubing kinked b. Adjust tubing to prevent kinking
SolutionCause
Problem
3798 Round Bottom Road, Cincinnati, OH 45244 U.S.A. • Phone: [phone] •Fax: [phone] •www.hydrosystemsco.co
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS
WEAR
ALWAYS
KEEP
Please use this equipment carefully and observe all warnings andcautions.
*************************************************** NOTE ********************************************
protective clothing and eyewear when dispensing chemicals or other materials or when working in the vicinity of all chemicals,
filling or emptying equipment, or changing metering tips.
observe safety and handling instructions of the chemical manufacturer.
direct discharge away from you or other persons or into approved containers.
install solid dissolver in an area with a floor drain nearby, and connect overflow port with hose to drain.
dispense cleaners and chemicals in accordance with manufacturer's instructions. Exercise CAUTION when maintaining your
equipment.
reassemble equipment according to instruction procedures. Be sure all components are firmly screwed or latched into position.
equipment clean to maintain proper operation.
UNIT SPECIFICATIONS:
Weight: -- 15lb. Dry
-- 35lb. With full chemical bottle and full solution reservoir
Dimensions: -- 14" W X 24" H X 10" D
* Hard water may cause build-up of mineral deposits in water valve. Remove deposits by soaking the valve parts
in a deliming solution.
1. Drill holes for the four wall
anchors with a (9/32") drill,
using the mounting board as
a template. Make sure the
board is level.
2. Install the siphon breaker
by pushing the 1/4" tting on
the metal tube and the 3/8" t-
ting on the exible black tube.
3. Remove top screw from
black access panel to install
oat.
4. Install the oat on the S-
hook inside the board.
Verify oat operation is not
obstructed.
5. Connect water supply line
to the inlet ball valve push-in
tting.
6. Install the outlet ball valve
using thread sealant.
Note: Colder water temperatures result in a decrease in the chemical dissolve rate.
Continued →

DescriptionPart No.Key
1 10080320 Inlet Ball valve
2 90087019 Y-Strainer, Plastic
3 90085155 Pressure regulator/gauge
4 10097418 Water Inlet Assembly
a Inlet fitting 3/8" Guest
1 Inlet Ball Valve
b Hex Nipple, 3/8" MPT
2 Y-Strainer, 3/8"FPT
c Reducer Nipple
3 Pressure Reg./Gauge
d Adaptor 1/4MPTx3/8Gst
5 10092535 Siphon Breaker Kit
Siphon Breaker Assembly
Elbow,1/4MPTx1/4Guest
Adaptor,1/4MPTx3/8Guest
6 10092579 Solid bowl assembly
e Spray J-Tube
f Retainer Arm
g Diverter Arm
h Spring Diverter
i Solid Bowl
j Screen
k Spray Nozzle
7 10091677S J-Tube Replacement Kit
e Spray J-Tube
f Retainer Arm
h Spring Diverter
8 10097089 Ball valve, solution outlet
123
4
Water valve
Assembly
(see diagram and
parts list next page)
6
8
595 SOLID DISSOLVER Parts Diagram and List:
7. Connect the outlet supply
line to the outlet ball valve.
8. Use the included tting to
connect overow to drain.
9. Place chemical bottle
securely in bowl assembly.
10. Turn on water supply valve.
Adjust pressure regulator.
30-40psi is recommended.
5
abcd
i
k
j
e
f
g
h
7
DescriptionPart No.
1 10091931 Water Valve Replacement Assembly
a Cap, Hinged, #6-#10 PP Black (4)
b Screw, Self-tapping, Stainless Steel
c Valve / Magnet Cover
d Magnet Cover w/Yoke Holes
e Ring Magnet, Small
f Spring, Magnet Return, Hastelloy
g Screw, Plastifast w/Dorritech8 (3)
h Valve Bonnet, Plastic, White
i Armature Spring
j Armature, Round #W7301R
k Diaphragm, EPDM-1
l Valve Body, Molded Black
m Elbow, 3/8"Tube x 3/8"NPT, Pkr
n Elbow, 3/8"Tube x 1/4"NPT, Pkr
o Cap, Snap Cap, 1/4 IN, Black (2)
p Screw, 1/4-20 x 3/4, Nylon MCO (2)
q Cup, Snap Cap, 1/4 IN, White (2)
r Nut, 1/4-20 Nylon (2)
s Valve, Bracket, Molded
t Yoke, Control Valve, Hastelloy
u Float S-Hook, 2.65LG, Plastic
2 665520 Water Valve Rebuild Kit
b Screw, Self-tapping, Stainless Steel
h Valve Bonnet, Plastic, White
i Armature Spring
j Armature, Round #W7301R
k Diaphragm, EPDM-1
3 520000 Water Valve Body (no fittings)
4 10092551 Float S-Hook, 2.65LG, Plastic
5 5043-A Sand-Weighted Float
Key
a
b
c
d
e
f
a
g
h
i
j
k
o
p
q
r
s
l
m
n
u
t
3
4
5
2
1
Not Shown
on Picture:
595 SOLID DISSOLVER Water Valve Parts Diagram and List: