Draper LightBloc Zip User manual

Installation Instructions
LightBloc Zip™by Draper
Copyright © 2017 Draper Inc. Form LightBlocZip_Inst17-R Printed in U.S.A.
If you encounter any difficulties installing or servicing your LightBloc Zip, call your
dealer or Draper, Inc. in Spiceland, Indiana, 765-987-7999, or fax [phone].
Caution
1Inspect all boxes to make sure you have received the proper parts.
2Open cartons lengthwise.
3All hardware must be installed level. Shades must be level and square.
4DO NOT wire motors in parallel without written permission from Draper.
5Fasteners are not supplied by Draper. It is the responsibility of installer to
make sure that appropriate ones for the mounting surface are used. For Jamb
Mounting, Draper recommends the use of low profile head screws to allow the
"zippers" to easily pass through the Side Channels.
6For installing units in recessed areas where there isn't room to mount the
Headbox to the Side Channels, please see note on page two.
7LightBloc Zip is designed to operate only when the fabric panel is installed
vertically, perpendicular to the ground. Angled installations, where the side
channels are NOT installed vertically, may prevent the unit from closing.
9 DO NOT run down shade cloth outside of the Side Channels.
9Please read the following installation guidelines thoroughly and follow
them carefully. Failure to do so may cause product to fall or otherwise
fail, and invalidates warranty.
Continued on next page
Preparation for Installation
1Make sure mounting surface is strong enough to hold the LightBloc Zip.
Please Note: It is the responsibility of installer to
use appropriate fasteners for the mounting surface.
2Verify unit measurements, and make sure it will
fit in the desired location.
Please Note: The Hembar does not retract into
the Headbox. This will need to be accounted for
if mounting over a swinging window or door.
3Mounting brackets MUST be installed with a gap
of 1¾" (45mm) between the End Cap
and the Mounting Bracket edge (See Fig. 1).
Mark wall, jamb or ceiling.
4Drill small starter holes (if necessary) in mounting surface.
*** If Installing Zip 127 Angled Headbox see page 3. ***
OVERHEAD
STRUCTURE
Mounting Headbox with Brackets - Wall Installation
Attaching Mounting Brackets
1 Attach mounting brackets to the wall using #10
flat head screws installed flush with bracket.
Be sure to use AT LEAST 2 of the top
mounting holes (See Fig. 2).
2Attach Headbox to brackets and tighten Set Screws.
3You are now ready to mount the Side Channels (See Page 2).
1¾”
(45mm)
END
CAP
MOUNTING
BRACKET
Mounting Headbox - Permanently to Ceiling or Wall
1 Attaching Mounting Brackets to Headbox
Attach Mounting Brackets to the Headbox
as a spacer between the Headbox
and the wall.
Leave a 1¾" (45mm) gap
between End Cap and
Mounting Bracket
(See Fig. 4), and
tighten set screws.
2Removing Roller Assembly
A. Remove screws from
bottom of Headbox, remove
Fascia and set aside.
B. Remove Quick Release
Pin from Idler End of Roller
Assembly.
C. Remove Roller Assembly,
Idler End first, and set aside.
3Mounting to Ceiling / Wall
Using the mounting holes in the end caps as a guide (See Fig. 6), drill pilot
holes on both ends of the Headbox. Attach to mounting surface using
appropriate fasteners.
Please Note: It is the
responsibility of installer to
use appropriate fasteners
for the mounting surface.
4 Once the Headbox is secured
to the mounting surface, re-install
Roller Assembly*, Quick Release
Pin and Fascia.
*Note: If there is no cable exit provided, you must drill one before
re-installing Roller Assembly. See Cable Exit on Page 4.
5You are now ready to mount the Side Channels (See Page 2).
Leave a
1¾” (45mm)
GAP for
Side-Channels
Attach
Mounting Bracket
as spacer and
Tighten Set Screws
Figure (1)
Figure (2)
Tighten Set Screws
Figure (4)
REMOVE
FASCIA
REMOVE QUICK
RELEASE PIN REMOVE ROLLER ASSEMBLY
Remove screws from
bottom of Headbox
Figure (5)
WALL
MOUNT HOLES
CEILING
MOUNT HOLES
CEILING
MOUNT HOLES
Figure (6)
OVERHEAD
STRUCTURE
Mounting Headbox with Brackets - Ceiling Installation (127mm only)
Attaching Mounting Brackets
1 Attach mounting brackets to the
ceiling using #10 flat head screws
installed flush with bracket.
Mounting bracket must be
secured to the overhead
building structure (See Fig. 3).
2Attach Headbox to brackets and tighten
Set Screws (See Fig. 3).
3You are now ready to mount the Side
Channels (See Page 2).
Figure (3)

Page 2 of 6
Side
Channel
Side
Channel
LightBloc Zip by Draper
Attaching Side Channels to Mounted Headbox
6Insert Side-Channel Guide and Fabric Retainers into Side Channels (See Fig. 8).
Please Note: Make sure Fabric Retainers go back into the Side Channels
with Fabric Guide at top of Side Channels and angled leg oriented
towards the back (see Fig. 8).
7 Insert "Zipper" on one side of the Hem Bar into the fabric retainer in the
Side Channels (See Fig. 9).
8With "Zipper" engaged in Fabric Retainer, insert side channel guide into
bottom of the endcap (See Fig. 10).
9 Attach side channel to the mounting surface using appropriate fasteners.
*** IMPORTANT: Side Channels MUST be installed parallel with a
tolerance of +/- 1/8" (3mm).
 Repeat Steps 7 -9 for the other Side Channel.
Re-attach Side Channels Covers using the screws removed in Step 1.
Please Note:
Failure to use provided fasteners to re-attach side channel covers may
result in product failure in high wind.
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Wall Mounting Jamb Mounting
Jamb Mount
Pilot Hole
Wall Mount
Pilot Hole
Mounting Side Channels
Preparation
1Use 3mm Hex Wrench to remove Screws from Side Channels and set aside.
2 Remove Side Channel Covers. Please Note: Do NOT remove the Bottom Caps from Side Channels.
3 For jamb mounting, also remove the Fabric Retainer Strip and set aside.
4Drill through Side Channels at desired mounting points (See Fig. 7).
5Mark wall or jamb and drill small pilot holes in mounting surface.
Figure (7)
UP
WALL
WALL
End Cap
End Cap
Side
Channel
Side
Channel
WALL
WALL
Side
Channel
Guide Side Channel
Guide Properly
Engaged
in Headbox
Insert
Side
Channel
Guide
Side
Channel
Angled leg of FABRIC
RETAINER STRIP must
be oriented towards back
Side Channel Cross Section
Figure (8)
Side
Channel
Side
Channel
FABRIC
RETAINER
STRIP
Side
Channel
Guide
ZIPPER
HEMBAR
See Step 8
Figure 10
for detail
See Step 8
Figure 10
for detail
¼”of the Zipper must
be visible on BOTH
sides of the Hembar.
Figure (9)
WALL
WALL
End Cap
End Cap
Side
Channel
Side
Channel
WALL
WALL
Side
Channel
Guide Side Channel
Guide Properly
Engaged
in Headbox
Insert
Side
Channel
Guide
Side
Channel
Figure (10)
Wall Mounting Jamb Mounting
Jamb Mount
Pilot Hole
Wall Mount
Pilot Hole
Neoprene cushions
on the retainer strip
(shown in black)
ARE NOT TO
BE REMOVED.
If they come off,
replace using
double-sided tape.

LightBloc Zip by Draper
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.draperinc.com [phone]
Mounting Headbox - Zip 127 Angled Headbox
The LightBloc Zip 127 Angled Headbox can be mounted permanently to the
wall or ceiling (See Mounting Headbox - Permanently to Ceiling or Wall on
page 1); or the Headbox can rest atop the Side Channels and is held in place
there by two mounting studs coming down from the endcaps.
PLEASE NOTE:
Steps 1-5of the Mounting Side Channels
section must be completed before mounting
the Zip 127 Angled Headbox. It is critical that
the full length of each Side Channel
is secured to the mounting surface.
1Remove screws from bottom of Headbox,
remove Fascia and set aside. (See Fig. 11).
2 Insert "Zipper" on one side of
the Hem Bar into the fabric
retainer in the Side Channels
(See Fig. 12).
3Insert "Zippers" on the side of the Hem Bar into the fabric retainers in the
Side Channels (See Fig. 12).
4Insert Headbox mounting stud into Side Channel (See Fig. 12).
5Return Fabric Retainers to Side Channels and re-attach Covers.
Pocket Installation
The LightBloc Zip can also be installed in a pocket in the ceiling. You must
provide adequate clearance for removal of the Roller Assembly during
installation and maintenance.
The minimum depth of the ceiling pocket for the LightBloc Zip 92 is 4¾"
(120mm), and for the LightBloc Zip 127 is 6¼" (158mm). See Fig 13 below.
Page 3 of 6
REMOVE
FASCIA
Complete Electrical Connection
The LightBloc Zip operates on 110-120V, 60 Hz. current. Shade is shipped
with internal wiring complete and control switch (es) fully boxed, and supplied
with a 6' cable lead (standard). Longer lead can be substituted by removing
two screws in motor end of roller, removing lead, plugging new lead in, and
replacing screws. Wire to connect shade to switch (es) and switch (es) to
power supply should be furnished by installer. Connections should be made
in accordance with attached wiring diagram, and wiring should comply with
national and local electrical codes.
DO NOT wire motors in parallel without written permission from Draper.
All operating switches should be “off” before power is connected.
Alternate Mounting for Jamb Recessed
Installations (Zip 127 Angled Only)
If the system is installed in a recess, it is unlikely that there will be sufficient
space above the side channels to allow the Headbox to be mounted onto them.
In these instances follow the steps for preparing the system (See Mount-
ing Headbox - Zip 127 Angled Headbox). Then mount the Headbox onto
the side channels and present the entire system into the opening. Hold the
system in position and use appropriate screws to fix the side channels in
place. Apart from this, the other steps should be followed as described.
Limit Switch Adjustments—Standard Motor
CAUTION: Be sure all switches are in “off” position before adjusting limit switches.
Always be prepared to shut off manually when new adjustment is being tested.
Do not allow the shade roller to become exposed by running the shade
fabric too far down. Shade may be severely damaged if allowed to run too far up
or down. Each shade’s limit switch must be set if using group control system.
1Fully depress both limit switch push buttons, then operate wall switch to make
sure system works properly.
2Raise shade to desired “up” stop position.
3Set upper limit by depressing and releasing the proper (back) push button.
4Lower shade to desired “down” stop position.
5Set lower limit by depressing and releasing the proper (front) push button.
Limit Switch Adjustments—RTS Motors
For instructions on setting limits on these motors, consult Draper's Motorized
Shade Handbook, available in the motorized shades section of www.draperinc.com.
Figure (11)
Side
Channel
Side
Channel
FABRIC
RETAINER
STRIP
HEADBOX
MOUNTING
STUD
ZIPPER
HEMBAR
HEADBOX
MOUNTING
STUD
Figure (12)
WALL
WALL
3 5/8” (92mm)
4 ¾” (120mm)
3 5/8”
(92mm)
5 7/8”
(148mm)
5” (127mm)
6¼” (158mm)
5”
(127mm)
7¼”
(183mm)
Zip 127 Zip 92
WALL
WALL
3
5
/
8
” (92mm)
4 ¾” (120mm)
3
5
/
8
”
(92mm)
5
7
/
8
”
(148mm)
5” ( 127mm)
6¼” ( 158mm)
5”
(
127mm)
7¼”
(
183mm)
Zip 127 Zip 92
Figure (11)
Attaching Anti-Insect Brush Seals (Optional)
The LightBloc Zip has optional Anti-Insect Brush
Seals pre-installed along the width of the fascia.
There are also brush seals supplied for each of
the side channels that will need to be installed.
Remove the double-sided tape and apply to the
side channels as shown at right (Fig. 14).
Insect Barrier
Brush Seal
Figure (14)

Page 4 of 6
LightBloc Zip by Draper
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.draperinc.com [phone]
Assembled Dimensions (Front View)
Headbox
Height*
x
2¼” (57mm)
Headbox Height
+
Hembar**
1
3
/ 16 " (30mm
)
Shade Width
1
3
/ 16 " (30mm) Fabric Width
Shade
Height
Side
Channel
Length
1
5
/ 8 " (41mm) Hembar Length 1
5
/ 8 " (41mm)
2¼” (57mm)
* Large: Zip 127 = 5” (127mm)
Small: Zip 92 = 35/8” (92mm)
** Large: Zip 127 = 7¼” (183mm)
Small: Zip 92 = 57/8” (148mm)
13/8”
½”
9/16”
½”
1¾”
9/16”
TOP
BACK
SIDE
FlexShade Zip 92
TOP
BACK
SIDE
13/8”
½”
115/16”
½”
FlexShade Zip 127
27/16”
1 7/8”
Cleaning and Maintenance
Window covering products manufactured by Draper, when properly
installed, should require no operational maintenance or lubrication.
Most of Draper’s standard fabrics may be cleaned at the window by
vacuuming with a soft brush attachment. They may also be cleaned by using a
sponge or soft cloth and mild solution of warm soapy water. A dishwashing liq-
uid, such as Ivory liquid, is recommended. A clean dry cloth is recommended
for the metal finish.
Cable Exit
The LightBloc Zip can be ordered with a cable exit pre-drilled in the top or
back of the Headbox. If there is no cable exit provided, you must drill one.
Before drilling out a cable exit,
remove the Roller assembly from
the Headbox. See Removing Roller
Assembly section on Page 1.
Remove the 3 screws from each
end of the Headbox and drill a 7/16"
diameter hole in one of the 3 sug-
gested locations (See Fig. 15).
After drilling, return Roller
Assembly and replace the screws.
Remove Three
Screws from
Endcap
Cable Exit Hole Ø:
7/16” (10mm)
Cable Exit Hole Ø:
7/16” (10mm)
Figure (15)

Assembled Dimensions (Side View)
Zip 92 Curved Headbox
(Side/Jamb Mount shown)
Top View
Down
Top View Down
2¼"
(57mm)
57/8"
(148mm)
35/8"
(92mm)
SHADE
HEIGHT
1/8"
(3mm)
SHADE
HEIGHT
5"
(127mm)
Zip 127
Zip 92
1/8"
(3mm)
1
5
/
8
"
(41mm)
1
5
/
8
"
(41mm)
1
5
/
16
"
(33mm)
5"
(127mm)
35/8"
(92mm)
2¼"
(57mm)
7¼"
(183mm)
Zip 127 Curved Headbox
(Surface/Wall Mount Shown)
LightBloc Zip by Draper Page 5 of 6
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.draperinc.com [phone]
Top View
Down
Top View Down
2¼"
(57mm)
57/8"
(148mm)
35/8"
(92mm)
SHADE
HEIGHT
1/8"
(3mm)
SHADE
HEIGHT
5"
(127mm)
Zip 127
Zip 92
1/8"
(3mm)
1
5
/
8
"
(41mm)
1
5
/
8
"
(41mm)
1
5
/
16
"
(33mm)
5"
(127mm)
35/8"
(92mm)
2¼"
(57mm)
7¼"
(183mm)
3 5/8"(92mm)
3 5/8"
(92mm
)
3 5/8"(92mm)
3 5/8
"
(92mm
)
5"
(127mm)
5"
(127mm)
5" (127mm) 5" (127mm)5" (127mm)
LightBloc Zip 127
Angled Headbox
Dimensions - Headbox Styles
LightBloc Zip 92
Square Headbox
LightBloc Zip 127
Square Headbox
LightBloc Zip 92
Curved Headbox
LightBloc Zip 127
Curved Headbox

LightBloc Zip by Draper Page 6 of 6
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.draperinc.com [phone]
Side Channel Dimensions Hembar Dimensions
1 5/8”
(41mm)
¾”
(18mm)
3/8”
(10mm)
1 5/8”
(41mm)
1”
(26mm)
2”
(50mm)
Hardware Dimensions
5"
(127mm)
4"
(102mm)
1½"
(38mm)
1½"
(38mm) ½"
(19mm)
½"
(19mm)
1½"
(38mm)
1½"
(38mm)
4"
(102mm)
2¼"
(57mm)
1¾"
(45mm)
1"
(25mm)
7/8" (22mm)
1"
(25mm)
1¾"
(45mm)
35/8"
(92mm)
½"
(19mm)
½"
(19mm)
NOTE: Mounting brackets attach to surface with #10 Flat Head Screw
Zip 92 Wall Mounting Bracket Zip 127 Ceiling Mounting Bracket
5
5
/
16
"
(135mm)
6" (152mm)
1½"
(38mm)
1½"
(38mm)
½"
(19mm)
½"
(19mm)
2¼"
(57mm)
1¾"
(45mm)
1"
(25mm)
5"
(127mm)
4" (102mm)
1½"
(38mm)
1½"
(38mm)
½"
(19mm)
½"
(19mm)
2¼"
(57mm)
1¾"
(45mm)
1"
(25mm)
NOTE: Mounting brackets attach to surface with #10 Flat Head Screw
5
/
16
" (8mm)
Zip 127 Wall Mounting Bracket
Wiring Diagrams
Dashed Wiring
by Electrician
NOTE: Test shade operation
If shade direction does not
correspond with the switch
orientation, turn power back
off and switch the red and black
wires from the motor to the switch.
Do not wire motors in parallel without
written permission from Draper.
Controls & System Overview
Sonesse 120VAC Motors
W B R G
B
Control
Switch
Single Gang
Box (by others)
120V
MOTOR
110-120V Line
M12
Connector
Dashed Wiring
by Electrician
NOTE: Test shade operation
If shade direction does not
correspond with the switch
orientation, turn power back
off and switch the red and black
wires from the motor to the switch.
Do not wire motors in parallel without
written permission from Draper.
Controls & System Overview
Sonesse 120VAC Motors
W B R G
B
Control
Switch
Single Gang
Box (by others)
120V
MOTOR
110-120V Line
M12
Connector
Data Cable
with RJ45
Connector
Data Hub
Bus Power
Supply
M12
Connectors
RS485
110VAC
Motor
RS485
110VAC
Motor
Controls & System Overview
Sonesse 485 120VAC Motors
BUS OUT
to next
DATA HUB
BUS IN
STOP
Wall Switch
110V
Outlet
110-120V Line110-120V Line
LAN
Dashed Wiring
by Electrician
Dashed Wiring
by Electrician
Controls & System Overview
Sonesse RTS 120VAC Motors
M12 Connector
B W G
RTS
MOTOR
120V
110-120V Line
Deco Flex
Wireless Keypad
Telis 1
RF Remote
STOP
Sill Angle Dimensions
1”
(25mm)
¾”
(19mm)
1/16”
(2mm)