DSPM Fortress 3 User manual

DSPM
Your Business Address
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www.dspmanufacturing.com
[e-mail]
1.877.DSPM.POWER
1.877.377.6769
DSPM
DSPM
DSPM
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual
Page#: - 1 -
Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual
Page#: - 1 -
Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
User’s Manual
#018-1000-02
Price Each $75
Defender Micro Online Emergency Lighting Inverter
Eternalight Micro Online Emergency Lighting Inverter
Cobra Micro Standby Emergency Lighting Inverter
Eternalight Micro Standby Emergency Lighting Inverter
Fortress 3
Emergency Lighting Inverter
208 or 208Y/120V Maintenance Manual #074-6003-00
Maintenance Manual
Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
01

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
TABLE OF
CONTENTS
TABLE OF CONTENTS 2
REVISION HISTORY 4
REPRODUCTION OR DISTRIBUTION 5
ABOUT THIS MANUAL
IMPORTANT SAFETY INSTRUCTIONS
CHAPTER 1 INTRODUCTION
CHAPTER 2 SPECIFICATIONS
12
19
SECTION HOW TO USE THIS MANUAL
SECTION TECHNICAL ASSISTANCE
SECTION 1.1. GENERAL
SECTION 1.2. DEFINITIONS
SECTION 1.3. THEORY OF OPERATION
SECTION 1.4. OUTPUT LOADS
SECTION 1.5. OPTIONS
SECTION 1.6. OVERVIEW
SUBSECTION 1.6.A. NORMAL OPERATION
FIGURE 1—SINGLE-LINE DRAWING-NORMAL OPERATION
SUBSECTION 1.6.B MANUAL BYPASS OPERATION
FIGURE 2—SINGLE-LINE DRAWING-MANUAL BYPASS
SUBSECTION 1.6.C. AC LOSS/BATTERY OPERATION
FIGURE 3—SINGLE-LINE DRAWING-AC LOSS/BATTERY OPERATION
SUBSECTION 1.6.D. EXTERNAL MAINTENANCE BYPASS OPERATION (OPTIONAL)
FIGURE 4—SINGLE-LINE DRAWING-EXTERNAL EXTERNAL MAINTENANCE BYPASS OPERATION
TABLE 1 — SPECIFICATIONS
SECTION 2.1. POWER RATING
SECTION 2.2. INPUT
SECTION 2.3. OUTPUT
SECTION 2.4. BATTERIES
SECTION 2.5. LAMPS AND LOADS
SECTION 2.6. CODES
SECTION 2.7. PROTECTION
SECTION 2.8. DIAGNOSTICS AND MAINTENANCE
SECTION 2.9. CABINET
SECTION 2.10. INSTALLATION
SECTION 2.11 SPECIAL APPLICATIONS
SECTION 2.12. WARRANTY
SECTION NOTES AND SAFETY INFORMATION
6
8
CHAPTER 3 FIELD REPLACEABLE UNITS (FRUS) 21
SECTION 3.1. MOTHER/MAIN BOARDS
SECTION 3.2. ALL OTHER PARTS
02
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
CHAPTER 7 SYSTEM OPTIONS
CHAPTER 8 APPENDIXES
37
45
SECTION 7.1. UNIT OPTIONS
SECTION 7.2. SERVICE PROGRAM DESCRIPTIONS
TABLE 3 — SERVICE COVERAGE
SECTION 8.1. FIGURES AND TABLES
FIGURE 8A-B—BATTERY CABINET BREAKER CONFIGURATIONS
FIGURE 9A-F—PERFORMIX PLASTI DIP PROCESS
FIGURE 10—OUTSIDE BATTERY CABINET
FIGURE 11—OUTSIDE SYSTEM LAYOUT
SECTION 8.2. LIMITED WARRANTY
SECTION 8.3. NOTES
CHAPTER 6 MAINTENANCE 26
SECTION 6.1. SAFETY PRECAUTIONS
SECTION 6.2. WHEN TO CALL
SECTION 6.3. STEPS TO TAKE
SECTION 6.4. PREVENTATIVE MAINTENANCE
SUBSECTION 6.4.1. MAINTAINING AN OPERATOR’S LOG
SUBSECTION 6.4.2. PERIODIC TESTING OF UPS
SUBSECTION 6.4.3. MAINTAINING BATTERIES LOG
FIGURE 6—RECOMMENDED BATTERIES TESTERS
SUBSECTION 6.4.4. RECORDING ENTRIES IN THE BATTERIES LOG
LOG 1—BATTERIES MAINTENANCE
LOG 2—OPERATOR’S MAINTENANCE
FIGURE 7—WATER DOT DEMONSTRATION
SUBSECTION 6.4.5. MAINTAINING THE BATTERIES
SUBSECTION 6.4.6. CHARGING OF THE BATTERIES
CHAPTER 5 OPERATION AND PROCEDURE 25
SECTION 5.1. START-UP PROCEDURE
SECTION 5.2. SHUT-DOWN PROCEDURE
CHAPTER 4 DISPLAYS 22
SECTION 4.1. FRONT PANEL DESCRIPTION
FIGURE 5—FRONT PANEL DISPLAY
SECTION 4.2 HISTORY LOG KEY
TABLE 2—HISTORY LOG KEY
03
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
February 26, 2022NR Renovation Release
04
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
Reproduction or Distribution forbidden
NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION
This document contains proprietary and condential information of Digital Signal Power Manufacturer, Inc. (”Digital Signal
Power Manufacturer”). In consideration of the receipt of this document, the recipient agrees not to copy any of its con-
tents, nor to disclose them to or allow them to be used by any person not currently an Digital Signal Power Manufacturer
employee or an employee of the recipient having a need to know, without the express written consent of Digital Signal
Power Manufacturer, and further agrees to surrender this document to Digital Signal Power Manufacturer when the reason
for its receipt has terminated.
© 2022 Digital Signal Power Manufacturer, Inc. - All rights reserved
0505
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
About this Manual
Thank you for selecting this Emergency Lighting Inverter System (ELI). It provides you with perfect
protection for connected loads and equipment. This manual contains Important instructions that
should be followed during maintenance of the DSPM Uninterruptible Power Supply. It includes im-
portant safety and maintenance instructions for operating the Emergency Lighting Inverter System.
If you should have any problems with the Emergency Lighting Inverter System, please refer to this
manual and/or call technical support.
Your DSPM Uninterruptible Power Supply is designed to provide reliable protection from power
disturbances for many years. Please be sure to follow the manufacturers instructions to ensure op-
timum performance of the equipment. This manual contains descriptions of all controls and indica-
tors required to operate the DSPM Uninterruptible Power Supply. Please read this manual carefully
and retain it for future reference.
To the best of our knowledge and at the time written, the information contained in this document is
technically correct and the procedures accurate and adequate to operate this instrument in compli-
ance with its original advertised specications. While every precaution has been made to ensure
accuracy and completeness in this manual, DSPM assumes no responsibility and disclaims all lia-
bility for damages resulting from the use of this information or for any errors or omissions.
This instrument is designed to prevent accidental shock to the operator when properly used. How-
ever, no engineering design can render safe an instrument which is used carelessly. Therefore, this
manual must be read carefully and completely before making any measurements. Failure to follow
directions can result in a serious or fatal accident.
How to use this Manual
This manual is designed for ease of use, giving the user easy and quick reference to information. This manual uses notice
icons to draw attention to the user important information regarding the safe operation and installation of the UPS. The
notice icons used in this manual are explained below, and should be taken into account and adhered to whenever they
appear in the text of this manual.
Technical Assistance
Safety Recommendations: If any problems are encountered while following this manual, DSPM assistance and
correspondence is recommended. For technical support or help with any questions not covered in the manual, contract.
06
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
DSPM Inc.
439 S Stoddard Ave,
San Bernardino, CA 92410
Work Hours: 8 a.m. – 5 p.m. Pacic Standard Time
Phone:1(877) DSPM POWER
1(877) 377-6769
After Hours: 5 p.m. – 1 a.m. Pacic Standard Time
1(951) 840-0811
Fax: [phone]
Email: [email protected]
Internet: http://www.DSPManufacturing.com
To expedite assistance if required, Please have the following information from your
unit’s System Label (found on the right side and inside door panel) available:
0507
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
CAUTION!
ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE INVERTER SYSTEM.
NOTE!
READ THIS MANUAL IN ITS ENTIRETY BEFORE PERFORMING THE INSTALLATION, START-UP, OPERATION, OR
MAINTENANCE OF THE UPS (Uninterruptible Power System) OR BATTERY SYSTEMS. FAILURE TO DO SO COULD
RESULT IN ELECTROCUTION, FIRE, EXPLOSION, OR EQUIPMENT FAILURE.
A Warning notice icon conveys information to protect the user and ser-
vice personnel again󰀬 hazardous conditions.
A Danger notice icon conveys that there is a risk of electric shock, personal injury, or
death to the user if instructions are not followed.
A Caution notice icon conveys to the user or service personnel information making them
aware that there is a possibility of equipment damage.
A Note notice icon indicates when the user should make a reference of information re-
garding the UPS operation, load status and display status. Such information is essential
if DSPM, Inc. eld service assistance and correspondence is required.
WARNING:
DANGER:
CAUTION:
NOTE:
IMPORTANT SAFEGUARDS, READ AND FOLLOW ALL SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
SECTION-SAFETY
Notes and Safety Information:
Following safety precautions is important when operating or servicing electrical equipment. Always heed these precautions
since they are essental to the safe operation and sercing ofthis product This Manual contains ‘warning symbols which
alert the user to check for hazardous conditons. The symbols are used extensively throughout his manual and are dened
below. To ensure the safely of operating performance of this electical ‘equipment, these instructions must be achered too.
08
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
CAUTION!
ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN WHO IS EXPERIENCED IN WIR-
ING THIS TYPE OF EQUIPMENT. WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL
AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENTS, INJURY OR
DEATH OF PERSONNEL. VERIFY THAT ALL HIGH AND LOW VOLTAGE INPUT POWER CIRCUITS ARE DE-ENER-
GIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ANY ELECTRICAL CONNECTIONS.
NOTE!
THIS EQUIPMENT GENERATES, USES, AND CAN RADIATE RADIO FREQUENCY ENERGY, AND, IF NOT INSTALLED
AND USED IN ACCORDANCE WITH THIS MANUAL, MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS. IT
HAS BEEN TESTED AND FOUND TO COMPLY WITHIN THE LIMITS FOR A COMPUTING DEVICE PURSUANT TO SUB
PART J OF PART 15 OF FCC RULES, WHICH ARE DESIGNED TO PROVIDE REASONABLE PROTECTION AGAINST
SUCH INTERFERENCE WHEN OPERATED IN A COMMERCIAL ENVIRONMENT.
DANGER!
LETHAL VOLTAGES EXIST WITHIN THE EQUIPMENT DURING OPERATION. EXTREME CAUTION IS REQUIRED
WHEN PERFORMING MAINTENANCE OBSERVE ALL WARNINGS AND CAUTIONS IN THIS MANUAL. FAILURE TO
COMPLY MAY RESULT IN SERIOUS INJURY OR DEATH. OBTAIN QUALIFIED SERVICE FOR THIS EQUIPMENT AS
INSTRUCTED.
DANGER!
BE CONSTANTLY AWARE THAT THE UPS SYSTEM CONTAINS HIGH DC AS WELL AS AC VOLTAGES. WITH INPUT
POWER OFF AND THE BATTERY, DISCONNECTED, HIGH VOLTAGE AT THE FILTER CAPACITORS AND POWER CIR-
CUITS SHOULD DISCHARGE WITHIN 30 SECONDS. HOWEVER, POWER CIRCUIT FAILURES CAN OCCUR, SO YOU
SHOULD ALWAYS ASSUME THAT HIGH VOLTAGE MIGHT STILL EXIST 30 SECONDS AFTER SHUTDOWN. VERIFY
THAT POWER IS OFF USING AC AND DC VOLTMETERS BEFORE MAKING CONTACT.
DANGER!
SOME COMPONENTS WITHIN THE CABINETS ARE NOT CONNECTED TO CHASSIS GROUND. ANY CONTACT BE-
TWEEN FLOATING CIRCUITS AND THE CHASSIS IS A LETHAL SHOCK HAZARD.
WARNING!
ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT TO INSTALL OR REPAIR THE UPS
OR ITS BATTERY SYSTEM. IMPROPER INSTALLATION HAS PROVEN TO BE THE SINGLE MOST SIGNIFICANT
CAUSE OF START-UP PROBLEMS. HIGH AC AND DC ELECTRICAL VOLTAGES ARE PRESENT THROUGHOUT
THE UNIT(S) AND INCORRECT INSTALLATION OR SERVICING COULD RESULT IN ELECTROCUTION, FIRE, EX-
PLOSION, OR EQUIPMENT FAILURE.
0509
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:

Title: Fortress 3 208 or 208Y/120V
Doc No.: 074-6003-00
Description: Emergency Lighting Inverter Maintenance Manual
Rev: NR
Date: 09/12/2022
Phone :
Website:
E-Mail:
Fax:
1.877.DSPM.POWER-1.877.377.6769
1.877.DSPM.POWER-1.877.377.6769
www.dspmanufacturing.com
[email protected]
DANGER!
OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING SERVICE OF THE UPS OR BATTERIES. EVEN WITH THE
BATTERY CIRCUIT BREAKER IN THE OFF POSITION, THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT.
THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED “OFF” BEFORE PERFORMING ANY SERVICE
OR WORK ON THE UNIT. FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION LISTED ABOVE AND
ELSEWHERE IN THIS MANUAL COULD RESULT IN AN EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCU-
TION.
CAUTION!
EXERCISE EXTREME CARE WHEN HANDLING UPS AND BATTERY CABINETS TO AVOID EQUIPMENT DAMAGE OR
INJURY TO PERSONNEL. CABINETS WEIGH SEVERAL HUNDRED POUNDS.
CAUTION!
TEST LIFT AND BALANCE THE CABINETS BEFORE MOVING. MAINTAIN Fortress 3MUM TILT FROM VERTICAL AT ALL
TIMES. THE BOTTOM STRUCTURE WILL SUPPORT THE UNIT ONLY IF THE FORKLIFT FORKS ARE COMPLETELY
UNDERNEATH THE UNIT.
CAUTION!
INTERNAL BATTERY STRAPPING MUST BE SECURED BY THE CUSTOMER PRIOR TO CONNECTING THE BATTERY
CABINETS TO THE UPS UNIT. THIS UNIT CONTAINS NON-SPILLABLE BATTERIES. KEEP THE UNIT UPRIGHT.
DO NOT STACK. DO NOT TILT. ALWAYS FOLLOW THE BATTERY MANUFACTUNER’S SAFETY INFORMATION TO PRE-
VENT AN ACCIDENT THAT COULD RE- SULT IN INJURY OR DEATH. WILL SUPPORT THE UNIT ONLY IF THE FORKLIFT
FORKS ARE COMPLETELY UNDERNEATH THE UNIT.
WARNING!
LEAD-ACID BATTERIES CONTAIN HAZARDOUS MATERIALS. BATTERIES MUST BE HANDLED, TRANSPORTED, AND
RECYCLED OR DISCARDED IN ACCORDANCE WITH FEDERAL, STATE, AND LOCAL REGULATIONS. BECAUSE LEAD
IS A TOXIC SUBSTANCE, LEAD-ACID BATTERIES SHOULD BE RECYCLED RATHER THAN DISCARDED. DO NOT
DISPOSE OF BATTERIES IN A FIRE, THE BATTERIES MAY EXPLODE. DO NOT OPEN OR MUTILATE THE BATTERIES.
RELEASED ELECTROLYTE IS HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC. A BATTERY CAN HAVE A
HIGH SHORT CIRCUIT CURRENT AND PRESENT A RISK OF ELECTRICAL SHOCK. THE FOLLOWING PRECAUTIONS
SHOULD BE OBSERVED WHEN WORKING ON BATTERIES:
10
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail:
Title: Micro
Doc No.: 018-1000-02
Description: Emergency Lighting Inverter User’s Manual Date: 07/26/2016
Rev: NR
1.877.DSPM.POWERPhone : 1.877.377.6769-
909.930.3335Fax:
www.dspmanufacturing.com
Website:
[e-mail]
E-Mail: