Duracell POWERPACK 600 User manual

POWERPACK 600
Owner’s Guide

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Trademarks
DURACELL®is a registered trademark of The Gillette Company,
used under license. All rights reserved.
Notice of Copyright
Duracell®Powerpack 600 Owner’s Guide © 2012 Duracell. All
rights reserved.
Date and Revision
September 2012 Revision 20120928
Product Number: DRPP600
Contact Information
Telephone: 1 800 842 2127

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About This Guide
Purpose
The purpose of this Owner’s Guide is to provide
explanations and procedures for installing,operating,
maintaining, and troubleshooting the Duracell® Powerpack
600.
The Guide provides safety guidelines, detailed planning
and setup information, as well as information about
operating and troubleshooting the unit.
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in personal
injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in
damage to the product or to other equipment.
Important: These notes describe an important action item
or an item that you must pay attention to.
Note: These notes describe additional information which
may add to your understanding of how to use the product.

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Related Information
You can find more information about Battery-Biz Inc. as well as its
products and services at www.battery-biz.com.

iv
Important Safety Instructions
The Duracell®Powerpack 600 generates a type of AC
power similar to a normal household wall outlet. Operating
the Duracell®Powerpack incorrectly or misusing it may
damage the equipment or create hazardous conditions for
the user.
Important: Before using your Duracell®Powerpack, be sure
to read and save these safety instructions.
Warnings and Cautions
WARNING: Shock hazard.
Keep away from children.
The Duracell®Powerpack generates the same potentially
lethal AC power as a normal household wall outlet. Do not
insert foreign objects into the AC Outlet, the DC Power
Socket, the Jump-Start Cable Port, or the ventilation holes.
Do not expose this product to water, rain, snow, or spray.
WARNING: Explosion hazard
Do not use this product where there are flammable
gasoline-powered boat, or near propane tanks. Do not use
this product in an enclosure containing automotive-type
lead acid batteries. These batteries, unlike the sealed AGM
battery in Duracell®Powerpack, vent explosive hydrogen
gas which can be ignited by sparks from electrical
connections. When working on electrical equipment,
always ensure someone is nearby to help you in an
emergency.

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WARNING: Heated surface
Ensure at least 2” (5 cm) air space is maintained on all
sides of the Duracell®Powerpack. During operation,
keep away from materials that may be affected by high
temperatures such as blankets, pillows and sleeping bags.
WARNING: Fire hazard
Never allow jump-start cables’ red and black clamps to
touch each other or another common metal conductor. This
could cause damage to the unit and/or create a sparking/
explosion hazard. Always disconnect the jump-start cables
from the unit after use and clip the plastic guard over the
jump-start cable port.
WARNING: Fire hazard
Jump-start cable clamps must be connected positive to
positive (red clamp to battery “+”) and negative to negative
(black clamp to battery “–”). A reverse polarity connection
(positive to negative) may cause damage to the unit and/or
create a sparking/explosion hazard.
WARNING: Fire hazard
The jump-start feature is designed for short term operation
only—less than 4 seconds. Operating the Jump-start
feature for more than 4 seconds may cause damage to
the unit. Allow the Duracell®Powerpack to cool down for at
least 3 minutes after each jump-start.
WARNING: Risk of explosion, fire or burns
The battery terminals exposed at the jump-start cable port
have enough energy present to cause a spark, creating
an explosion hazard, or to cause burns if a metal object
contacts both terminals. Always clip the plastic guard over
the port when not in use.

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CAUTION
Do not connect any AC appliance with the neutral
conductor connected to ground to the Duracell®
Powerpack.
CAUTION
Do not expose the Duracell®Powerpack to temperatures
over 40 °C (104 °F).
Precautions When Working
With Batteries
WARNING: Explosion and fire hazard
1. Follow all instructions published by the battery manufacturer
and the manufacturer of the equipment
in which the battery
is installed.
2. Make sure the area around the battery is well
ventilated.
3. Never smoke or allow a spark or flame near the engine or
batteries.
4. Be careful not to drop a metal object on the battery or
allow a metal tool to simultaneously touch the positive and
negative cable ends or battery terminals. It might spark or
short-circuit the battery or other electrical parts and cause
an explosion.
5. Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with a lead-acid
battery. A lead-acid battery produces a short-circuit current
high enough to weld a ring or other similar objects to metal,
causing a severe burn.
6. If you need to remove a battery, always remove the positive
terminal from the battery first. Make sure all accessories are
off so you don’t cause an arc.
7. Someone should be within range of your voice, or close
enough to come to your aid when you work near a lead acid
battery.

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8. Have plenty of fresh water and soap nearby in case battery
acid contacts skin, clothing, and eyes.
9. Wear complete eye protection and clothing protection.
Avoid touching your eyes while working near batteries.
10. If battery acid contacts skin or clothing, wash immediately
with soap and water. If acid enters your eyes, immediately
flood them with running cold water for at least twenty
minutes and get medical attention immediately.
Precautions for Using Rechargeable
Appliances
CAUTION
The output of the inverter is non-sinusoidal.
Most rechargeable battery-operated equipment uses a
separate charger or transformer that is plugged into an AC
receptacle and produces a low voltage charging output.
Some chargers for rechargeable batteries can be damaged
if connected to the Duracell®Powerpack.
Do not use the following with the Duracell®Powerpack
with:
• Small battery-operated appliances like flash lights,
razors, and night lights that can be plugged directly into
an AC receptacle to recharge.
• Some chargers for battery packs used in hand power
tools. These chargers display a warning label stating
that dangerous voltages are present at the battery
terminals.
Note: If you are unsure about using your rechargeable
appliance with the Duracell®Powerpack, contact the
equipment manufacturer to determine the rechargeable
appliance’s compatibility with the modified sine wave (non-
sinusoidal) AC waveform.

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Contents
1 • Introduction
About the Duracell®Powerpack 600 ..................................1
Comprehensive Protection..................................................1
Automatic Overload ............................................................1
Overheating .......................................................................1
Low Battery Protection .......................................................1
Jump-Start Cables Safety Feature .....................................2
2 • Features
Materials List ......................................................................3
Duracell®Powerpack 600 Features ...................................4
Front Panel Detail ..............................................................4
Left Side View ....................................................................6
Accessories.........................................................................7
3 • Operation
Operating Conditions and Guidelines ................................8
Choosing a Location...........................................................9
Using Duracell®Powerpack 600 for the First Time.............9
Recharging with the AC Charger ......................................10
Using the Light.................................................................. 11
Operating AC Appliances.................................................. 11
Understanding AC Appliances .......................................... 11
Run Time on Typical AC Appliances.................................12
High Surge Appliances......................................................13
Trouble Appliances ...........................................................13
Operating Several Appliances at Once.............................14
Operating an AC Appliance...............................................14
Operating 12 V DC Appliances.........................................15
Jump-Starting a Vehicle’s Engine.....................................17
Using the USB Ports.........................................................19
Connecting to an External Battery....................................19

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4 • Maintenance
Battery Maintenance ........................................................21
Recharging the Duracell® Powerpack 600 Battery ..........22
Recharging with the AC Charger ......................................22
Recharging with the DC Charging Cable..........................23
Recharging with a Generator’s
Regulated 12 V DC Outlet ............................................25
Recharging with a Solar Panel..........................................26
Replacing the External Fuse.............................................27
Recycling .........................................................................28
5 • Troubleshooting
Common Problems...........................................................29
Buzz in Audio Equipment..................................................29
Television Interference......................................................29
Troubleshooting Reference...............................................30
A • Specifications
Electrical Specifications....................................................32
Physical Specifications .....................................................33
B • Warranty and Return Information
Quality Guarantee.............................................................34
Contacting Customer Support...........................................35
One Year Warranty ...........................................................36
Disclaimer.........................................................................36
Limitation of Liability..........................................................36

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1 • Introduction
About the Duracell© Powerpack 600
Easy-to-use and designed for years of reliable service, the
Duracell®Powerpack 600 can run many AC appliances and
12 V DC appliances whenever you need power for work or
play, at home or on the road.
The Duracell®Powerpack:
• Powers 115 V AC appliances
• Powers 12 V DC appliances
• Powers 5 V USB devices
• Jump starts vehicle engines
• Provides lighting for emergency use
Comprehensive Protection
Automatic overload
The Duracell®Powerpack has built-in protection against
output overload. If you connect to the AC outlet(s) an
appliance that draws more than 480 W, or one which
draws excessive surge power, the power to the AC outlet
automatically shuts off.
Overheating
The Duracell®Powerpack is protected from overheating. If
the inverter exceeds a safe temperature, power to the AC
outlet automatically shuts off.
Low Battery Protection
Low battery protection protects the internal battery from
excessive discharge and possible damage. When the AC
outlet ON/OFF switch is turned on, an audible alarm alerts
you when the internal battery is nearly discharged (11.0 V
DC) and the unit turns off at 10.5 V DC.

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Jump-Start Cables Safety Feature
The Duracell®Powerpack comes with a user-replaceable
250 A fuse to protect the unit and vehicle battery from
damage through reverse polarity.

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2 • Features
Chapter 2 describes the main features of the Duracell®
Powerpack 600. We recommend that you familiarize
yourself with these features before operating the unit.
Materials List
Your Duracell®Powerpack package includes these items:
• Duracell®Powerpack
• Owner’s Guide
• AC charger
• DC charging cable
• Jump-start cables
If any of these materials are missing or are unsatisfactory in any
way, please contact Customer Service (see page 35).

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Duracell®Powerpack 600 Features
Front Panel Detail
POWERPACK 600
Heavy Duty
AC SOCKETS: 115V, 60Hz / PRISES C.A. : 115 V, 60 HZ
Back Panel Detail
USB Ports: 5V, 2.1 Amp / Ports USB : 5 V, 2,1 Amp
Panel Features:
Feature Description
1 Fuel gauge button, when pressed, allows for reading Battery Charge status.
For accurate reading, turn off the Powerpack, disconnect all devices, and
wait 15 minutes before checking the battery charge.
2 Charging Status light illuminates when the Duracell®Powerpack is in
Charging Status mode (i.e. AC Charger is connected to the inverter’s
Charger Input Socket and plugged into the household 115 V AC outlet).
3 LED light
4 3 AC Outlets are standard 3-prong outlets supplying 115 V AC power for
running an AC appliance.
5 AC Outlet ON/OFF switch. LED next to the switch is green during normal
operation.
6 2 USB Outlets that provide up to 2.1 Amps.
Not Shown Audible Alarm (inside the unit) sounds in the event of overheating or low
battery protection on inverter.
1
2 3 4 5
6

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Control Panel Operation:
How to... Required
Condition Required Action Note
Monitor battery
charging status Inverter’s ON/OFF
switch is turned to
OFF;
All appliances must
be disconnected
from the AC and
DC power outlets;
The ON/OFF
switch of the light
must be turned to
OFF;
The AC charger
must be plugged
into the charger
input socket
and also into a
household AC
outlet.
No action required.
A flashing green
Charging Status
light indicates
that the battery
in the Powerpack
needs recharging
and that the AC
charger is charging
the battery.
A steady green
Charging Status
light indicates
that the battery is
fully charged and
the Powerpack is
ready for use.
Recharging with the
supplied AC charger
is a true “plug-in-
and forget” charging
method. We recommend
leaving the AC charger
connected when the
Powerpack is not in use
to permanently maintain
the battery in fully
charged condition.
Check battery
charge status Inverter’s ON/OFF
switch is turned to
OFF;
All appliances must
be disconnected
from the AC and
DC power outlets;
The ON/OFF
switch of the light
must be turned to
OFF;
The AC charger
must not be
plugged into the
charger input
socket.
Push the Fuel
Gauge button.
The LED Fuel
Gauge will show
the remaining
battery capacity.
This function is disabled
when the AC charger
is plugged in to the
charger input socket, or
when the inverter switch
is ON.
For accurate battery
charge reading, allow
15 minutes between
charging/use and
battery capacity check.

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Left Side View
Feature Description
1 DC Power Socket can:
• Power 12 V DC auto, RV or marine appliances
• Recharge Duracell® Powerpack from a 12 V outlet in a vehicle using the
DC Charging Cable.
(CAUTION: Do not charge the Powerpack for more than 4 hours
using the DC charging cable.)
2 External Replaceable Fuse is rated at 250 A, 32 V. Located behind fuse
cover.
3 Jump-Start Cable Port supplies high power DC current. The cables connect to
the jump-start cable port when jump-starting a vehicle or when connecting an
external battery to the Duracell® Powerpack. The jump-start cable connection
is designed so that the cables cannot be inserted incorrectly into the jump-
start cable port.
1
2
3

7
Accessories
Feature Description
1 AC Charger lets you recharge the Duracell® Powerpack from a
standard AC wall outlet and can only be used to recharge the internal
battery of the Duracell® Powerpack.
2 Detachable heavy-duty jump-start cables
3 DC Charging Cable lets you recharge the Duracell® Powerpack from a
12 V system in a car, SUV, RV or a boat.
1 2
3

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3 • Operation
Operating Conditions and Guidelines
CAUTION
Read all operating instructions before operating the
Duracell®Powerpack.
CAUTION
Do not use the Duracell®Powerpack to operate any AC
appliances or 12 V DC appliances while recharging with
the AC Charger. TheAC Charger may fail ifAC appliances
or 12 V DC appliances are operated while the AC Charger
is connected.
CAUTION
The Duracell®Powerpack is not intended for use as a UPS
(Uninterruptible Power Supply).

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Choosing a Location
WARNING: Fire or explosion
The Duracell®Powerpack contains components that tend
to produce arcs or sparks. To prevent fire or explosion, do
not operate the Duracell® Powerpack in compartments
containing batteries or flammable materials, or in locations
that require ignition-protected equipment.
The Duracell®Powerpack should be operated only in locations that
meet these requirements:
Dry Do not allow water or other liquids to drop or
splash on the Duracell®Powerpack.
Cool Ambient air temperature should be between
32 and 104ºF (0 and 40ºC) — the cooler the
better within this range.
Ventilated Leave at least 2” (5 cm) clearance around the
Duracell®Powerpack for air flow. Ensure that
the ventilation openings are not obstructed.
Safe Do not operate the unit in the same
compartment as batteries or in any
compartment capable of storing flammable
liquids like gasoline.
Protected
from battery
gasses
Do not operate the unit where it will be
exposed to battery gases. These gases are
very corrosive, and prolonged exposure will
damage the Duracell®Powerpack.

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Using Duracell®Powerpack 600 for
the First Time
Important: Prior to operating your AC appliance or 12
V DC appliance, ensure that the battery of the Duracell®
Powerpack is fully charged. If the battery has been fully
discharged, recharging with the AC Charger may take up to
35 hours.
Recharging with the AC Charger
Note: The Fuel Gauge is only accurate when the Duracell®
Powerpack has been disconnected from all appliances and
all charging sources for 15 minutes.
Recharging with the AC charger is a true “plug-in-and
forget” charging method. We recommend leaving the AC
charger connected when the Duracell® Powerpack is not in
use.
To recharge with the AC Charger:
1. Disconnect any 12 V DC appliances and turn the light
off.
2. Turn the AC Outlet ON/OFF switch to OFF.
3. Plug the AC Charger into a standard AC wall outlet.
4. Insert the AC Charger cable end into the charger input
socket (see page 6).
The green Charging Status light changes from flashing to
steady when charging is complete (about 35 hours if the
battery is completely discharged).
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