Durr EcoGun 615 Instruction Manual

II 2 G
EcoGun 615
OPERATION AND MAINTENANCE MANUAL
The equipmenT is designed To professional use only.
Carefully read and undersTood This manual before iTs
Commissioning.improper operaTion of The spraying gun may
resulT in severe injury of The operaTor and/or damage of
The equipmenT.
EcoG
un
615
Automatic Air Spraying Gun

3
EcoGun 615
CONTENTS
SAFETY PRINCIPLES FOR OPERATION OF EQUIPMENT 4
EQUIPMENT DESCRIPTION 5
USE 6
TECHNICAL PARAMETERS 7
COMMISSIONING 8
AUTOMATIC GUN ADJUSTMENT 8
Adjustment 8
Hose Installation 9
OPERATION 9
MAINTENANCE AND CLEANING 10
Cleaning and Maintenance Principles 10
Important Notes for Trouble-Free Operation 10
PRODUCT TESTING 11
PRODUCT PACKING 11
DISPOSAL 11
WARRANTY TERMS 11
The warranty does no apply as follows 11
ECOGUN 615 COMPONENT SPECIFICATION 12
ILLUSTRATIONS OF ECOGUN 615 GUN COMPONENTS 13
NOZZLE SYSTEM TABLE 14
WIRING DIAGRAM 15
DIMENSIONAL SKETCH 16

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EcoGun 615
SAFETY PRINCIPLES FOR OPERATION OF EQUIP-
MENT
FOR SPRAYING OF LIQUIDS
Earthing of the equipment (for combustible applied materials)
Under certain circumstances, high ow rates of the liquid and
high spraying pressure can results in generation of the electrostatic
change on the equipment. Its discharge may result in sparks of
ames. Thus the equipment must be earthed for spraying of the
combustible materials. Earthing connection - see Commissioning.
Work with Automatic Gun
Never put your hand and/or ngers in front of the gun. During the
nozzle assembly or disassembly, resp. its cleaning or whenever the
work is interrupted proceed very carefully and ensure that the gun
is always secured against possible activation. This prevents possible
subsequent injury.
Injury of Operator
Injury caused by applied material can be very severe. In case of
the injury immediately search the doctor and notify him on type of
the material causing the injury.
Personal Occupational Protection
During spraying and handling with the applied materials and
during cleaning of the equipment strictly follow the instructions of
manufacturers of the materials. Protect the skin and respiratory tract
by means of the personal protecting equipments (clothes, gloves,
respirators, protecting masks, resp. respirators, protecting creams
etc.).
Pressure Resistance
Adhere to maximum operating pressure of the material, as well
as maximum operating values of compressed air (recommended
values see the technical parameters).
Connecting Hoses
Angular socket couplings enable connection of the control air
hose of outer diameter 6.0mm and of spraying air hose of outer
diameter 8.0mm without need of any special xing pieces. Fittings
for connection of the NH hose is tted with the cap clamping nut for
safe and perfect connection of the hose of diameter 8.0x6.0mm.

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EcoGun 615
Work Area
Relevant standards apply to spraying and handling with the
combustible liquids. Areas and rooms, where the coating materials
are handled, must be identied and modied in relation to the
coating material combustibility class acc. to applicable standards
and regulations.
If the automatic gun is used and operated in other countries,
then local relevant standards and regulations apply to it.
EQUIPMENT DESCRIPTION
The EcoGun 615 automatic spraying gun is designed to applications
of liquids by pressure supply of the coating material (hereinafter
referred to as NH), glue etc. The gun consists of two functional parts:
»The nozzle system consisting from the jet, stainless insert and
closing pin. The nozzle system creates the spraying pattern.
The pin with the nozzle are manually lapped together to achieve
perfect seal, when the applied material outlet is closed. The nozzle
features special insert enabling perfect seal of the nozzle with
lower tightening force.
»Gun body: Front part of the gun mechanical section is tted with
the stainless insert for applied material with the pin seal preventing
leak of the material supplied under pressure. In relation to type of
the NH, it is possible for t the pin seal from PTFE or from graphite
for particularly abrasive materials. Fittings for connection of the
NH hose is tted with the cap clamping nut for safe and perfect
connection of the PA hose of diameter 8.0x6.0mm. The material
outlet is tted with the M12x1 plug. The outlet serves to easy
cleaning of the connecting channel, resp. for circulation of the
material, resp. it enables connection of two applied materials. The
connecting tting is not part of the supply.
»From the source (transfer pump, pressure tank, resp. central
distribution system) the applied material is supplied to the
gun under pressure. Back part of the gun mechanical section
is tted with a pneumatic cylinder for opening/closing of the
nozzle system with the limit stop screw, resp. pin stroke micro-
control to adjust the stroke, with the wind-vane air „K“ control to
adjust the beam shape (round, oval), atomizing air „A“ control
for spraying of the pressure supplied NH, variable holder with
CAUTION
All workers assigned with operation and maintenance of the equipment must
be provably acquainted wit the safety instruction and with this operation and
maintenance manual!

6
EcoGun 615
a hole for clamping to the handling unit of diameter 10 mm;
clamping to the handling unit of diameter 8 mm is achieved by
the hole in the gun body by xing socket head screws 3 mm.
Opening of outlet of the applied material and atomizing air is
achieved by a pneumatic cylinder in the gun body.
»The atomizing inlet air supplied by the PU hose of diameter
8.0x6.0mm mm is controlled by the pressure air regulator and
closed / opened by stroke of the gun piston.
»The control air supplied by the PU hose of diameter 6.0x4,0mm
is separately controlled by means of the three-way solenoid
valve. The gun opens by supply of the control air before the
piston. The gun closes by releasing the air before the piston to
atmosphere.
»The atomizing air (A) is controlled by the mechanical regulation
adjusting the atomizing of the pressure supplied NH.
»The wind-vane air (K) is controlled by mechanical regulation
adjusting the beam shape (at or round). After mounting of the
tting for automatic supply of the wind-vane air with a coupling
(not part of the supply, pos. 34, 35), the air can be remotely
controlled through the air control by means of the two-way
solenoid valve.
USE
The EcoGun 615 automatic spraying gun is designed to the
surface treatment of the product by air spraying. The nozzle system
is designed to pressure supply of the applied material. It is suitable
for spraying of the coating materials, however it can be used also for
spraying of other materials, which composition does not adversely
affect the material of the spraying gun. As the coating material path
is made from stainless material, incl. stainless nozzle system, the
gun can be used for almost all applicable materials. In relation to
type of the NH, it is possible for t the pin seal from PTFE (pos.
12, 13, 14, 15) or from graphite (pos. 16, 17, 18) for particularly
abrasive materials. The gun is designed to remote control with
separated supply of air for the gun control and for the spraying itself
(atomizing). Amount of the material and beam shape (at or round)
can be controlled directly on the gun.
For full automatic operation the automatic guns can be optionally
tted by devices for automatic control and programming of the
spraying width („K“ air automatic control, pos. 34, 35). In this case
all advantages of the automatic spraying gun are used.

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EcoGun 615
TECHNICAL PARAMETERS
Air consumption for atomizing ............................. 145-640 l.min-1
Power (acc. to nozzle system) ............................. 50-1500 g.min-1
Effective atomizing air range ..................................... max. 6 bars
Recommended control air pressure .................................... 4 bars
Air quality (atomizing) ..............................................................
- Max. dew point................................................. +3°C
- Max. oil content............................................1 mg/m3
- Max. size of solids..............................................5 μm
- Max. temperature ............................................+40°C
Air quality (control) ..................................................................
- Max. dew point................................................. +3°C
- Max. oil content.......................................... 25 mg/m3
- Max. size of solids............................................40 μm
- Max. temperature ............................................+40°C
Switching frequency (acc. to solenoid)....................max. 200 min-1
NH pressure (acc. to density).................................... max. 6 bars
Pressure resistance........................................................ 10 bars
Gun weight, incl. holder ....................................................760 g
With micro-control ..........................................860 g
Ambient temperature .................................................. 5 to 40°C
Environment classication..................................... II 2 G
Nozzle system sizes .........................5; 8; 10; 12; 14; 17; 20; 23
Noise level........................................................... max.99 dB(A)
Connecting dimensions.............................. see „Hose Installation“
The noise level depends on the nozzle system size and on
the input pressure. The noise level of the gun ranges from 97 to
99 dB(A). Allowed permitted noise level acc. to the act. no. 272/2011
Coll. is 85 dB(A) and thus it is necessary to use personal protection
equipments to hearing protection.

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EcoGun 615
COMMISSIONING
Before commissioning the gun must be cleaned to remove all
preserving agents by suitable degreaser. Connect the control air and
atomizing air hoses. Connect the NH hose, tighten the sleeve nut to
the NH tting.
Control air is closed via the three-way solenoid valve of approx.
ow rate 150 l/min. The atomizing air is closed by the piston stroke.
Adjust the NH beam shape by the wind-vane air control. Adjust
required pin stroke by the limit stop screw, resp. by the micro-control.
Following designation (identied on the gun body) is used in
principle:
»The push inlet bend tube of diameter 6.0x4.0mm for control air
supply
»The push inlet bend tube of diameter 8.0x6.0mm for atomizing air
supply
»„A“ marked controls means the atomizing air control
»„K“ marked control means the wind-vane air control, resp. wind-
vane air supply (round or fat pattern)
General connection must adhere to the wiring diagram (pg.16).
AUTOMATIC GUN ADJUSTMENT
If the basic maintenance requirements are adhered to, the gun
does not require any special adjustments during its operation.
During disassembly and assembly due to replacement of the
nozzle system and/or worn parts it is necessary to check adjustment
of following elements.
Adjustment
»Pin packing: the design is based on manually tightened
arrangement of the packing assembly. If the packing does not
seal, it is necessary to tighten the packing assembly screw. In
CAUTION
The equipment must be earthed in case of use of the application materials
with the ignition point below 21°C (NITRO etc.) and substances of the II
hazardous class warmed up due to operating needs above their ignition
point. Earthing must be done through the gun holder after installation of the
washer of diameter 8.4 acc. to ČSN 021744 below the holder nut. Earthing
must be done by the metal conductor, preferably by steel rope of diameter
5 mm, resp. copper wire of min. cross-section 4 mm.

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EcoGun 615
relation to type of the NH, it is possible for t the pin seal from
PTFE or from graphite for particularly abrasive materials.
»Advance: set the pin length in the piston to create clearance
approx. 1.5 mm between the piston and the pin nut face and
secure with the locking nut. This advance ensures opening of the
atomizing air before inlet of the NH.
Hose InstAllAtIon
Connect the PA NH hose of diameter 8.0x6.0mm into the clamping
ring (29) of the tting with the metal reinforcement of the hose end
(27), tighten the sleeve nut (28) for safe connection of the hose.
To transport of combustible liquids the hose must be electrostatic
conductive. The hose is to be connected by the clamp M14x1.5 (not
part of the supply). Connect the PU hose for the control air supply
of diameter 6.0x4.0mm and the atomizing air supply of diameter
8.0x6.0mm to relevant push angular couplings.
OPERATION
Important presumption of the proper gun function is adjustment
and proper maintenance of the gun, particularly cleanness and
cleaning after each use.
To achieve high-quality spraying pattern it is necessary to take
care of the clean nozzle system (particularly cleanness of the annular
between the jet and the nozzle neck).
Liquid outlet amount from the nozzle can be controlled by
limitation of the pin stroke by the limit stop screw (recommended
only if the transferred liquid pressure may not be decreased).
CAUTION
Power control in the nozzle results in higher wearing of the parts.
Do not immerse the gun permanently to solvents, as it results in lower
operation life of the sealing.

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EcoGun 615
MAINTENANCE AND CLEANING
CleAnIng And mAIntenAnCe PrInCIPles
1. Prevent drying of the applied material in the gun and on the
surface. Clean always by applicable solvent recommended by
the manufacturer of the material.
2. Do not clean the holes in the nozzle system by metal objects.
3. As needed, grease the thread of the sleeve nut of the air jet
and pin in the gun body groove by several drops of the oil.
ImPortAnt notes for trouble-free oPerAtIon
1. Cleanness of whole nozzle system.
2. Properly treated air for spraying (free of water, oil and other
contaminants).
3. Filtered applied material of proper viscosity - follow
instructions of manufacturers of the materials.
4. Follow the recommended pressures for the atomizing air.
If the equipment was used to application of oil emails, lacquers,
epoxies, two-component substances and materials of similar
properties, it is necessary to use only solvents, recommended by
manufacturers of the substances.
After completion of the works the equipment should be regularly
cleaned. We recommend to develop the maintenance and cleaning
regular schedule to ensure reliable function and operation life of the
equipment.
CAUTION
Never put your ngers and/or hand into the spraying beam. The liquid may
cause very hazardous injury.
In case of the injury immediately search the doctor and notify him on type of
the material penetrating the skin.
Do not disassemble any parts of the gun, when the equipment is pressurized!

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EcoGun 615
PRODUCT TESTING
»Each equipment is subject to the functional and pressure test at
the production plant.
PRODUCT PACKING
»Acc. to individual delivery items.
DISPOSAL
»After expiration of operation life of the components, resp. automatic
gun, they can be submitted to the sorted waste after cleaning.
»Product packing materials (part no. 200101 see the Environment
Protection Ministry Decree No. 381/2001 Coll.) must be disposed
as the mixed municipal waste. Used paper packing must be
handed-over to sorted waste.
WARRANTY TERMS
»See service manual
tHe wArrAnty does no APPly As follows
»Mechanical damage or rough handling with the product.
»Damage, wearing or fault caused by improper or inadequate
maintenance, abrasion, corrosion or use of non-original spare
parts and materials.
»Non-allowed or non-professional intervention into the equipment.
»The warranty does not apply to component of consumable nature,
such as sealing elements, springs and nozzle with pin, whose
wearing depends on abrasive properties of the applied materials,
pressure and other factors.

12
EcoGun 615
ECOGUN 615 COMPONENT SPECIFICATION
Position Name Identication No. No. of
pieces
1 Gun body Not delivered as spare part
2 Nozzle assembly Acc. o the nozzle combination
table
1
3 Jet 1
4 Packing 832 577 1
5 „O“-ring 105 028 1
6 „O“-ring 105 129 1
7Piston 806 045 1
8 Piston bearing 805 097 1
9 Nut 805 046 1
10 Spring 124 007 1
11 Spring 124 023 1
12 Packing screw 802 035 1
13 Spring washer 803 835 1
14 Fixing mandrel 806 041 1
15 PTFE packing 802 036 1
● 16 Packing screw 804 876 1
● 17 Washer 801 327 2
● 18 Enamel packing 804 877 1
19 „O“-ring 105 081 1
20 Circulation assembly 907 256 2
21 Plug 806 037 1
22 Holder 904 189 1
23 M8 nut 115 019 1
24 Control 906 030 2
25 Automatic air control 907 255 1
26 Stroke control 907 277 1
27 Micro-control assembly 907 254 1
28 Push angular coupling 131 018 1
29 Push angular coupling 131 017 1
30 Screw 114 155 2
31 UH 4 hose clamp 902 116 2
ACCESSORY DELIVERED WITH EQUIPMENT
Test tube brush 139 100 1
Flat wrench 804 464 1
Both-ended 8/10 wrench; ČSN 23
0610 152 004 1
● Packing assembly for abrasive materials, such as enamels and glazes.

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EcoGun 615
ILLUSTRATIONS OF ECOGUN 615 GUN COMPO-
NENTS
4
5678910 11
15 14 13 12
17 18 17 16
29
30
20
28
27
26
25
24
24
22
23
20
21
319
2
1
31
EcoGun 615

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EcoGun 615
NOZZLE SYSTEM TABLE
Air hose Nozzle assembly
Type Identication No. Type Identication No.
Enamels and
glazes ST 904 889
14 S 906 056
18 S 906 057
22 S 906 058
Primer NH ZT 904 887
12 Z 906 059
14 Z 906 060
17 Z 906 061
Common NH HT 904 511
05 906 062
08 906 063
10 906 064
12 906 065
14 906 066
17 906 067
Dense NH LE 904 912 28 906 055
28 S 904 827
HVLP System
3 EA 903 231
RA 906 068
RB 906 069
RC 906 070
RD 906 071
RE 906 072
RF 906 073
RG 906 239
5E 902 955 RD 906 071
RE 906 072
PTFE pin packing is mounted for standard application of NH. The
graphite pin packing is mounted for abrasive materials, such as
enamels and glazes.

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EcoGun 615
WIRING DIAGRAM
Legend:
1. Pressure medium source (transfer pump, pressure tank, resp.
central distribution system)
2. Pressure air source (pressure air supply)
3. Solenoid valve 3/2 (for control air) - min. ow rate 150 l.min-1
4. Air pressure controls
5. HN circulation by transfer pump
AP
R
RO
NH
Ecogun 615
4
3
2
1
5

16
EcoGun 615
DIMENSIONAL SKETCH
~107
38,5
~32
ø 10
91
~ 220
~ 175
ø 8
EcoGun 615
EcoGun 615

17
EcoGun 615

18
EcoGun 615

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EcoGun 615

© 2014 Dürr Systems Czech Republic a.s. ., Ledeč nad Sázavou
WARRANTY CARD
TiTle and Type of produCT produCTion number
ouTpuT CheCk produCTion daTe dispaTCh
sTamp and signaTure daTe of sale
Warranty Servicing Activity
Responsibility for potential defects is driven by Czech Civil Code No. 89/2012.
The warranty period for the products of the Dürr Systems Czech Republic a.s.
company is 36 months from the date of agreed sale supply, if not agreed otherwise in
the business contract. The warranty period is extended in case of an acknowledged
complaint by the time of arguable shutdown of the equipment, generally by the
time between the reporting of the defect and its due removal.
In case of application of an acknowledgeable defect, whose removal would
signicantly exceed the agreed deadline, the interested party can ask for free
lending of spare equipment for the necessary time.
The warranty does not apply to:
»Parts and materials of regular operating consumption stated in the documentation
supplied with the product and parts, whose life span is adequate to application
conditions;
»Defects arisen by inexpert use and maintenance of the product in conict with
the recommendations stated in the operating and maintenance manual;
»Defects arisen for reason of own modications of the equipment and use of
materials and parts that were not approved by the manufacturer for the operation
of the equipment.
EcoGun 615
Dürr Systems Czech Republic a.s.
Podolí 1237 | 584 01 Ledeč nad Sázavou | Czech Republic
Tel.: [phone] | Fax: [phone] | E-mail: [e-mail]
N02.030 GB
rev: 02
2014/10
www.durr.com
www.durr-cz.cz