DutchWest 2477 User manual

For the
DUTCHWEST CAST
NON- CATALYTIC WOODSTOVES
MODELS 2477, 2478 & 2479
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SERVICE PROCEDURES
2477, 2478 & 2479 Dutchwest Cast Non-Catalytic Woodstoves
**Wear gloves, a dust mask and protective eyewear when servicing a stove. **
Disassembling the Interior Components
1. Locate the two Phillips screws holding the rear shroud to the
rear of the stove. Remove the shroud.
FIG. 1 Remove Rear Shroud
2. Lift the left and right andirons out of the inner bottom.
FIG. 2 Remove Andirons
3. Lift up the bottom grate and remove. Notice the retainer
on the rear top of the grate which holds the shoe in place.
This will be tight against the shoe and will offer resistance
to the removal of the grate.
FIG. 3 Remove Bottom Grate
4. Grip the front of the shoe and carefully pull it forward
out of the opening in the lower fireback refractory.
FIG. 4 Remove Shoe
2

5. With a Phillips screwdriver, remove the right brick
support and the right end refractory and insulation panel.
FIG. 5 Remove Side Refractor
y
6. If the Medium or Large Model, lift out the lower load
door refractory which sites on the inner bottom against
the left side below the load door.
FIG. 6 Remove Lower Load Door Refractory
7. With a 7/16” Socket wrench, remove the two interior
bolts on the fireback retainer while gripping the nuts on
the back of the stove. Lift out the fireback retainer.
FIG. 7 Fireback Retaine
r
8. With a 7/16” socket wrench, remove the interior bolts
on the left and right lower fireback retainers while
gripping the nuts on the back of the stove. Lift out the
retainers making sure the refractories do not fall
forward.
FIG. 8 Remove Lower Retainers
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9. Lift up and out to remove the upper fireback refractory. Do not let the lower refractory
panel fall forward.
FIG. 10 Remove U
pp
er Refractor
y
FIG. 9 Upper & Lower Fireback Refractories
10. Pull forward on the lower fireback refractory to
remove it.
FIG. 11 Remove Lower Refractory
11. Reach to the back of the fountain assembly and gently pull it forward and out of the box.
The fountain is fragile so handle with care.
FIG. 12 Remove Fountain Assembly FIG. 13 Inside View With All Removed
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Disassembling the Exterior Components
1. Take off the flue collar by removing the two nuts and bolts.
FIG. 14 Remove Flue Collar
2. Remove the front and side load doors.
FIG. 15 Remove Outer Top Bolts
3. Remove the outer top. Locate the two nuts with washers
attached to two threaded rods in the underside of the inner top
holding the top on. Remove the bolts and threaded rods and
lift off the outer top.
4. Remove the spring clip from the damper handle damper
handle.
FIG. 16 Remove the Damper Spring Clip
5. Remove the damper handle with an allen key. Remove the
damper assembly by unbolting the two damper tabs and lifting
the assembly out of the inner top.
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5

6. Locate the two bolts and washers holding the inner top to the
sides and remove them. Lift out the inner top.
FIG. 18 Remove Inner Top
FIG. 19 Remove the Front
7. Locate the two side bolts and one in the center/bottom of
the front. Remove all three and lift the front off.
8. Locate the two bolts that hold the sides on. One holds it to
the inner bottom and one holds it to the back. Remove
both bolts and lift out the sides. Ensure the back does not
fall.
FIG. 20 Remove Both Sides
9. The back is now free remove.
FIG. 21 Remove Back
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10. Locate the three bolts holding the inner bottom to the bottom
and remove. Lift off the inner bottom.
FIG. 22 Remove Inner Bottom
11. Unbolt and remove the four legs
FIG. 23 Outer Bottom With Legs
12. For complete assembly, reverse the order of disassembly.
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