dymax BlueWave MX-Series User manual

BlueWave® MX-Series
1-Channel Controller
User Guide

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About Dymax
Light-curable adhesives. Systems for light curing, fluid
dispensing, and fluid packaging.
Dymax manufactures industrial adhesives, light-curable adhesives,
epoxy resins, cyanoacrylates, and activator-cured adhesives. We
also manufacture a complete line of manual fluid dispensing
systems, automatic dispensing systems, and light-curing systems.
Light-curing systems include LED light sources, spot, flood, and
conveyor systems designed for compatibility and high
performance with Dymax adhesives. Dymax adhesives and light-
curing systems optimize the speed of automated assembly, allow
for 100% in-line inspection, and increase throughput. System
designs enable stand-alone configuration or integration into your
existing assembly line.
Please note that most dispensing and curing system applications
are unique. Dymax does not warrant the fitness of the product for
the intended application. Any warranty applicable to the product,
its application, and use is strictly limited to that contained in the
Dymax standard Conditions of Sale. Dymax recommends that any
intended application be evaluated and tested by the user to ensure
that desired performance criteria are satisfied. Dymax is willing to
assist users in their performance testing and evaluation. Data
sheets are available for valve controllers or pressure pots upon
request.

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Contents
Introduction............................................................... 4
Where to Get Help............................................................ 5
Safety......................................................................... 5
Product Overview ..................................................... 6
Description of BlueWave MX-Series 1CH Controller... 6
Controller Front Panel...................................................... 7
Controller Back Panel ...................................................... 8
Unpacking.................................................................. 9
Parts Included ................................................................... 9
System Setup ............................................................ 9
System Connections ........................................................ 9
Modes of Operation .................................................. 11
Manual Mode .................................................................... 11
Timer Mode....................................................................... 11
PLC (Programmable Logic Controller) Operation........ 12
Examples of PLC Wiring ........................................... 15
Operation................................................................... 17
Control Screen.................................................................. 18
Irradiation........................................................................... 20
Saving Programs .............................................................. 21
System Settings ........................................................ 21
Language Settings ........................................................... 22
Volume Settings................................................................ 22
Brightness Settings .......................................................... 23
User Settings/Boot Modes .............................................. 23

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System Information................................................... 24
Troubleshooting & Maintenance.............................. 25
Measuring/Checking Intensity ........................................ 25
Product Cleaning.............................................................. 25
Alarms................................................................................ 25
Accessories ............................................................... 27
Spare Parts ................................................................ 27
Specifications............................................................ 28
Validation................................................................... 29
Set Exposure Time, Determine Intensity....................... 29
Set Intensity, Determine Exposure Time ....................... 29
Control ............................................................................... 29
Declaration of Conformity ........................................ 30
Warranty .................................................................... 31

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Introduction
This guide describes how to set up, use, and maintain BlueWave®MX-Series Systems
using a 1-Channel (CH) Controller safely and efficiently.
Intended Audience
This user guide is meant for experienced process engineers, technicians, and
manufacturing personnel. If you are new to high-intensity LED light sources and do not
understand the instructions, contact Dymax Application Engineering for answers to your
questions before using the equipment.
Where to Get Help
Customer Support and Applications Engineering teams are available by phone and
email in Germany, Monday through Friday, from 8:00 a.m. to 5:00 p.m. Central
European Time. You can also email Dymax Europe GmbH at [email protected].
Please see the back cover for worldwide contact information.
Additional resources are available to ensure a trouble-free experience with our
products:
•Detailed product information on dymax.com
•Dymax adhesive product data sheets on our website
•Safety data sheets (SDS) provided with shipments of Dymax materials
Safety
WARNING! If you use this UV LED light control without first reading
and understanding the information in the Safety Guide SAF001, injury can
result from exposure to high-intensity light. To reduce the risk of injury,
please read and ensure you understand the information in that guide before
assembling and operating the Dymax UV LED light system.

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Product Overview
Description of BlueWave MX-Series 1CH Controller
BlueWave MX-Series Controller when combined with MX Series emitters feature all the
benefits of LED-curing technology in smaller, more versatile units. These systems are
uniquely designed to offer higher, more consistent curing intensity than traditional spot
or flood curing systems. The systems are comprised of a power supply, a controller
with an easy-to-use control interface, and a high intensity emitter.
The system can be truly tailored to users’ curing needs – allowing them to choose from
any of the different emitter types and different wavelength LED emitters (365, 385, or
405 nm) in three cure pattern formats; spot, mini-flood and line emission patterns. This
flexibility ensures optimal cures are achieved across a variety of bond-line geometries.
Users also have endless set up flexibility; for automated curing processes, the emitter
can be easily mounted machine arms or further from the controller without fear of
intensity variations. When used as a bench-top curing system, the unit can be paired
with a stand and shielding or a lightguide can be connected to the system for
specialized applications when paired with MX spot emitters.
•The BlueWave®MX-150 functions as a high-intensity spot-curing system. The
system has the ability to be set up in many configurations and can be used with a
lightguide if needed.
•The BlueWave®MX-250 functions as a flood-curing system with a 50 mm x 50
mm (2 in x 2 in) active curing area. It provides manufacturers with additional
curing flexibility and expansion capabilities BlueWave MX-Series emitters can be
used as hand-held units or integrated into an automated manufacturing system
allowing for maximum application flexibility. Their output intensity levels can also
be adjusted from 1% to 100% to meet process and adhesive requirements.
BlueWave MX-Series 1CH systems are rated for continuous operation. However, if
the internal temperature of the system exceeds the maximum safe operating
temperature limits, each emitter contains a thermal sensor that will shut the unit
down to protect the components of the emitter.
•The BlueWave®MX-275 functions as a line pattern flood-curing system with a 5
mm x 50 mm (0.2 in x 2 in) asserted curing area.

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Controller Front Panel
The front panel features the power button and a touchscreen display through which the
unit can be operated.
Power Button —Press the power button to power up the controller. Press the button a
second time to turn the unit off.
Figure 1.
Front Control Panel
Touch
Screen
Display
Power
Button

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Controller Back Panel
Power Cord Receptacle —Connection point for the power cord.
Foot Pedal Jack —Connection point for the foot pedal.
PLC Connector Terminals —Connection points for an interface with a user-supplied
PLC (for remote operation).
Emitter Connector —Connection point for the system’s emitter.
Figure 2.
Back Panel Controls & Connections
Emitter
Connector
PLC Input &
Output
Connection
Terminals
Foot
Pedal
Jack
Power Cord
Receptacle

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Unpacking
Upon arrival, inspect all boxes for damage and notify the shipper of box damage
immediately. Open each box and check for equipment damage. If parts are damaged,
notify the shipper and submit a claim for the damaged parts. Contact Dymax so that
new parts can be shipped to you immediately.
The parts below are included in every package/order. If parts are missing from your
order, contact your local Dymax representative or Dymax Customer Support to resolve
the problem.
Parts Included
•Controller
•Power Supply
•Emitter Cable
•Power Cord
•Foot Pedal
•Safety Glasses
•BlueWave MX-Series 1CH User Guide
System Setup
System Connections
NOTE: Although this product is designed with protection against ESD (Electrostatic
Discharge) it is recommended to take precautions against static when handling the
BlueWave MX-Series controller or LED emitter independently. Once these devices are
attached together through the interconnect cable, then the threat of ESD damage is
eliminated.
1. Attach the Power Cord to the Power Cord Receptacle located on the unit’s back
panel (Figure 2).
2. At the top of the Controller’s Rear Panel, there is a connector labeled “Emitter”
(Figure 4). Connect one end of the Emitter Cable to this connector and the other
end to the Emitter.

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WARNING! Under no circumstance should the interconnect cable from the
BlueWave MX-Series 1CH controller to the LED emitter be connected or
disconnected while power to the unit is on. This procedure is usually called “hot-
swapping” and should not be performed as it could cause damage to the controller
or the LED emitter. Always power down the equipment before disconnecting any of
these devices.
3. Plug the opposite end of the Power Cord into an appropriate AC outlet. The unit is
now powered and ready to be turned on with the On/Off Switch located on the front
of the unit (Figure 3).
WARNING! If the BlueWave MX-Series 1CH controller is powered on with no
LED emitter connected, the controller screen will not show the banner containing
the information of the emitter type or wavelength. An error will appear on the
display and an audible alarm will sound. Power down the controller, connect the
LED emitter, then power on again and the banner will appear.
4. If using the optional foot pedal, plug it into the foot pedal jack on the rear panel of
the controller.
If you are using a PLC - There are input and output PLC Connection Terminals that
can be used to integrate the unit to an automated assembly line. The input
connections consist of PLC Enable, Emitter Interlock, Light Shield Sensor,
Program/Analog, and LED On. The unit normally has high logic levels (24V) and
looks for a low signal (0V) input. The 24VDC is supplied internally allowing use of a
simple contact closure such as a switch or relay to actuate the inputs.
The output PLC connection terminals consist of System Status, LED status and
Reserved. These output signals are 24VDC inactive and 0 Volts active.
The Analog intensity input is a 0 –10 Volt input that controls the LED intensity. This
function is active when the Prog/Analog and PLC Enable inputs are activated.
Refer to Table 1 for more complete description of PLC input and outputs.
5. Your unit is now ready for operation.