Dynabrade 40381 User manual

Disassembly Instructions - 0.4 hp, Dynafile II Slow Speed
Model: 40381
Notice: Use these instructions along with tool manual. See also, Dynafile II, 0.4 hp
Motor, found under Repair Tutorials on the Dynabrade website.
Important:
Shut off air supply and depress throttle lever to deplete air.
Disconnect tool from air supply hose.
Use 3 mm hex key to loosen 95311 Screw and remove motor from belt housing.
Use a small adjustable wrench to hold 40358 Adapter stationary. By hand remove
40375 Drive Wheel. Turn counterclockwise.
Motor Disassembly:
Planetary Gear Disassembly:
1. Use 96461 Repair Collar to hold housing in a vise with 40358 Adapter pointing up.
96461 Repair Collar

2. Use 50971 Lock Ring Tool to remove 40359 Exhaust Cover.
Turn counterclockwise.
Use a 2 mm hex key to remove 50784 Set
Screw.
Remove planetary gear assembly.

3. Fasten 96346 Bearing Separator between bearing and ring gear. Face flat side of
separator toward ring gear and bevel side toward bearing.
Flat side of 96346 Separator toward ring gear.

4. Use a 5/16" flat-end drive punch as a press tool and 96232 Arbor Press to push the
planetary carrier out of the 54552 Bearing.
5/16" flat-end Drive Punch
and 96232 Arbor Press

5. Remove the ring gear.
To remove shafts and planet gears, gently tap the carrier on a hard surface.
The shafts and gears will fall out.

6. With planetary carrier pointing up, carefully fasten 40358 Adapter in vise with
aluminum or bronze jaws.
Insert a screwdriver through carrier and turn counterclockwise to remove adapter.

7. Use arbor press and 5/16" flat-end drive punch as a press tool to push the planetary
carrier out of the remaining 54552 Bearing.
Planetary gear disassembly completed.
Important: Clean and inspect parts before assembling.

Motor Disassembly:
1. Pull motor from housing.

2. Remove 02679 Shield from 02696 Bearing.

3. Fasten 96346 Bearing Separator (2") around 01476 Cylinder.
Place bearing separator and motor in 96232 Arbor Press (#2) with pinion
pointing down.
Use a Ø 3/16" or ~4 mm flat-end drive punch to push rotor out of bearing.
Remove cylinder and vanes.

4. By hand, use Ø 3/16" or ~4 mm flat-end drive punch to push 02696 Bearing (slip-fit)
out of 02673 Rear Plate.

5. With pinion gear pointing up, use arbor press to push rotor out of 02649 Bearing.

6. Remove 02649 Bearing, front plate, shims and 01479 Spacer.
Motor disassembly completed.
Important: Clean and inspect parts before assembling.

Assembly Instructions - 0.4 hp, Dynafile II Slow Speed
Motor Assembly:
1. Install 01479 Spacer onto rotor.
Select .003" (~0.08 mm) shim thickness from 54529 Shim Pack.
Install shims into front plate.
Install 02649 Bearing into front plate.
01478 Front Plate
01479 Spacer
02649 Bearing
54553 Rotor

2. Use arbor press and RAISED INSIDE DIAMETER of the 96240 Bearing Press
Tool to install 02649 Bearing with bearing plate onto rotor.

3. By hand, move front plate forward away from rotor and check the amount of
clearance between rotor and front plate.
Use a .001" (~0.03 mm) thick feeler gauge. Notice: The clearance should be
.001"-.0015" (~0.03-0.04 mm). If rotor/plate clearance needs adjustment, repeat
steps 1 and 2. - Remove or add shims as required.
.001"-.0015"
(~0.03-0.04 mm)

4. Oil vanes with 95842 Dynabrade Air Lube 10W/NR or equivalent, and install.
Oil

5. Install 01476 Cylinder and 02673 Rear Plate so that air inlet openings line-up.

6. Use RAISED INSIDE DIAMETER of 96242 Bearing Press Tool and arbor press to
install 02696 Bearing and rear plate.
Important: Press bearing and plate down until the rear plate just touches the
cylinder. This will produce a close fit between the bearing plates and cylinder.
96242 Bearing Press Tool
Just Touch

7. Apply a small amount of clean grease on shield of 02696 Bearing.
Stick 02679 Shield against bearing.
Notice: The 02673 Rear Plate channels the inlet air. It is not necessary to line-up
motor air inlet with housing air inlet.
02679 Shield CLEAN GREASE
AIR INLET