Dynapac CC 501 Instruction Manual

Box 504, SE-371 23 Karlskrona, Sweden
Telephone [phone]
Telefax [phone]
DYNAPAC
CC 501/501C
O501EN3
OPERATION

1CC 501/501C O501EN3 We reserve the right to change specifications without notice.
Printed in Sweden.
Vibration and Combination roller
CC 501/501C
Operation
O501EN3, June 1999
Diesel engine:
Cummins 6CT 8.3
These instructions apply from
CC 501: PIN (S/N) *60910502*
CC 501C:PIN (S/N)*60010501*
CC 501 and CC 501C are two rollers in the CC 50 family in the heavier category.
The CC 501 features articulated steering and propulsion on both drums compared to the
CC 501C, which has propulsion on one drum and all of its rubber wheels.
The CC 501 and CC 501C feature high power, high capacity and high quality in major
demanding applications, such as highway and airfield construction involving compaction of
various drybound macadam compounds.
Separate information about accessories is available on request.
KEEPTHISMANUAL
AVAILABLEFOR
FUTUREUSE

2CC 501/501C O501EN3
Page
Safety instructions ........................................................... 3
Safety decals, Location/Description.............................. 4-5
Machine and engine plates............................................... 6
Instruments and controls.................................................. 7
Instruments and controls - Functional description ...... 8-10
Controls in the cab ......................................................... 11
Controls in the cab, functional description...................... 12
Before starting........................................................... 13-15
Starting........................................................................... 16
Operation ....................................................................... 17
Operation/Vibration ................................................... 18-19
Safety when driving........................................................ 19
Braking........................................................................... 20
Emergency braking ........................................................ 20
Stopping ......................................................................... 20
Parking ...................................................................... 21-22
Hoisting .......................................................................... 22
Towing....................................................................... 23-24
Transportation ................................................................ 25
Operating instructions - Summary ................................. 26
CONTENTS
Safety instructions - Personal safety
Special caution - Machine or component damage.
Each operator of the roller must study the
safety manual, which accompanies each machi-
ne. Always follow the safety rules and do not
remove the manual from the roller.
This manual contains instructions for the operation and use
of the roller. For care and maintenance information, see the
MAINTENANCE, CC 501/501C manual.
When you start up and drive a cold machine,
the hydraulic fluid is cold, and the braking
distance will be longer than normal until the
machine reaches normal working temperature.
WARNING SYMBOLS
SAFETY MANUAL
GENERAL CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive harm.

3CC 501/501C O501EN3
SAFETY INSTRUCTIONS (Also read the safety manual)
1. The operator must be conversant with the contents of the OPERATION
MANUAL before starting the roller.
2. Make sure that all instructions in the MAINTENANCE MANUAL are
followed.
3. Only trained and/or experienced operators are allowed to drive the
roller. Passengers are not allowed on the roller.
4. Never use the roller if it is in need of adjustment or repairs.
5. Board and leave the roller only when it is stationary. Use the grips and
railings that are provided.
6. Always use the ROPS (Roll Over Protective Structure) when the
machine is used on risky ground.
7. Drive slowly in sharp bends. Keep to the recommended driving speed.
8. Avoid driving at an angle on slopes; drive straight up or down.
9. When driving close to unsafe edges or holes, ensure that at least two-
thirds of the drum width is firmly on material that has already been
compacted.
10. Ensure that there are no obstacles in the direction of travel, on the
ground or overhead.
11. Drive extra carefully on uneven ground.
12. Use the safety equipment provided. Always wear the seat belt on
machines fitted with ROPS.
13. Keep the roller clean. Clean dirt and grease from the operator’s platform
without delay. Keep all signs and decals clean and clearly legible.
14. Safety measures before refueling:
- Stop the engine.
- No smoking.
- No naked flame in the vicinity.
- Ground the nozzle of the filling device against the tank to prevent sparks.
15. Before repairs or service:
- Place chocks against the drums/wheels and against the strike-off blade.
- Lock the articulation if necessary.
16. If the noise level is higher than 85 dB(A) on machines that have no cab:
- Hearing protectors are recommended.
17. Make no changes or modifications on the roller that could affect safety.
Changes may only be made with the written consent of Dynapac.
18. Do not use the roller until the hydraulic fluid has reached its normal
working temperature. Braking distance can be longer than usual if the
fluid is cold. See starting instructions in the OPERATION MANUAL.

4CC 501/501C O501EN3
SAFETY DECALS, LOCATION/DESCRIPTION
Warning - rotating engine
components. Keep your hands
at a safe distance from the
danger zone.
Warning - hot surface.
Do not touch!
Lifting point Lifting point
Crush zone, articulation.
Maintain a safe distance
from the crush zone.
The operator is urged to read
the safety manual and the
operation and maintenance
instructions before using the
machine.
ALWAYS PRESS THE EMERGENCY STOP
BUTTON BEFORE LEAVING THE OPERA-
TOR’S PLATFORM WHILE THE ENGINE IS
RUNNING
Hydraulic
fluid

5CC 501/501C O501EN3
SAFETY DECALS, LOCATION/DESCRIPTION
Diesel fuelLifting point Lifting point
Crush zone, articulation.
Maintain a safe distance
from the crush zone.
Warning - rotating engine
components. Keep your hands
at a safe distance from the
danger zone.
Warning - hot surface.
Do not touch!
Handbooks

6CC 501/501C O501EN3
MACHINE AND ENGINE PLATES
The machine type plate (1) is affixed on the front left
edge of the operator’s platform. The plate shows the
manufacturer’s name and address, type of machine,
PIN (Part Identification Number = serial number),
weight in working order, engine power and year of
manufacture.
Please state the PIN (serial number) of the roller when
ordering spares.
The serial number of the frame (1) is punched on the
right edge of the forward frame. This number is identical
with the PIN on the machine data plate.
Machine plate
Fig.1 Operator’s platform
1. Type plate
Serial number on frame
Engine plate
Fig.3 Engine
1. Type plate
2. EPA sign (USA)
The engine data plate (1) is on the crankcase below the
air cleaner on the right side of the engine. The plate
indicates the type of engine, serial number and engine
data. Please state the engine serial number when
ordering spares. See also the engine manual.
*60010501*
1
1
1
Fig.2 Front frame
1. Serial number
SvedalaCompactionEquipmentAB
KarlskronaSweden
Type Operating mass
Rated power
Year of Mfg
Product
Ident.
Number
kg
kW
IMPORTANT ENGINE INFORMATION
This engine conforms to 1999 U.S. EPA
and California regulations for
heavy duty non-road compression
ignition diesel cycle engines as
applicable.
THIS ENGINE IS CERTIFIED TO OPERATE
ON DIESEL FUEL 3935108
2

7CC 501/501C O501EN3
1. Directional indicator*
2. Working lights, rear*
3. Hazard beacon*
4. Driving lights*
5. Hazard flashers*
6. Horn
7. -
8. Startknapp
9. Switch
10. Warning lamp, brake
11. Reserve brake/
Parking brake
12. Oil pressure - diesel engine
13. Voltmeter
14. Fuelgauge
27. Vibration switch Man/Aut.
28. Amplitude selector,
High/Low
29. Amplitude selector, rear
30. WateringMan/Aut.
31. Frequency/Vibration meter
ON/OFF (optional
equipment CC 501)
32. Rev control
33. -
34. Fuse box
35. Locking pedal
36. Sprinkler system (tires)
(for CC 501C only)
37. Handbook compartment
* Optional equipment
24
25
35
15 16 17 18 19 20 21 22 23
14
13
12
11
10
7 5 3 1 34 33 32 31
INSTRUMENTS AND CONTROLS
Fig.4 Instruments and controls
15. Temperature gauge -
hydraulic fluid
16. Temperature gauge -
engine
17. Main/dippedbeam-
contact/control lamp*
18. Air filter - warning lamp
19. Tachometer/Hourmeter
20. Compaction meter*
21. Speedometer*
22. Vibration/Frequency meter*
23. Vibration ON/OFF
24. Forward/Reverse lever
25. Speed control*
26. -
37
9 8 6 4 2 30 29 36 28 27 26

8CC 501/501C O501EN3
INSTRUMENTS AND CONTROLS, FUNCTIONAL DESCRIPTION
Items Designation Symbol Function
in fig. 4
1 Directional indicator, Turn left to switch on the left directional indi-
switch (optional) cator.The function is OFF in the middle position.
2 Working lights, rear, Turn left to switch on the rear working lights.
switch (optional)
3 Hazard beacon, Turn right to switch on the hazard beacon.
contact (optional)
4 Driving lights, Switches ON the headlight and taillight.
switch (optional)
5 Hazard flashers, contact Turn right to switch on the flashing warning
(optional) lights.
6 Horn, contact Press to sound the horn.
7-
8 Starter contact Press to run the starter motor.
9 Main power switch In position O, the electric circuit is broken.
In position I, all electric instruments and
controls except the starter motor circuit are
powered.
10 Brake warning lamp The warning lamp lights while the reserve/
parking brake is applied.
11 Reserve brake/ OFF (pulled-out mode) is normal during
Parking brake, operation. ON (pushed-in mode) applies the
(Red knob) brakes and stops the roller. Put the forward/
reverse level in neutral before attempting to
restart.
12 Warning lamp, oil pressure The warning lamp lights if lubricating oil pres-
- diesel engine sure is too low. Stop the engine and remedy
the cause. See engine manual.
13 Voltmeter Indicates voltage in the electrical system.
Normal indication is 12–15 Volt.
14 Fuelgauge Indicates the level of the fuel tank.
15 Temperaturegauge, Indicates the temperature of the hydraulic fluid.
hydraulic fluid Normal temperature range 65°C–80°C
(149°F–176°F). Stop the engine if the meter
indicates more than 85°C (185°F) and
remedy the cause.
STOP

9CC 501/501C O501EN3
INSTRUMENTS AND CONTROLS, FUNCTIONAL DESCRIPTION, cont’d.
Items Designation Symbol Function
in fig. 4
16 Temperature gauge,coolant Indicates engine working temperature. Normal
temperature range 82°C–95°C (180°F–203°F)
17 Main/dipped beam,contact/ Turn right for main beam, knob lights.
control lamp (optional) Turn left for dipped beam, knob light goes out.
18 Warning lamp,airfilter If the warning lamp lights while the engine is
running, the air cleaner needs cleaning or
replacement.
19 Tachometer/Hourmeter Indicates current engine speed in revs per
minute. Multiply the meter value by 100.
The running time in hours is indicated digitally.
20 Compaction meter (optional) - -
21 Speedometer Indicates roller speed in km/h.
(optionalequipment forCC501)
22 Vibration/Frequency meter Indicates current frequency of the drum.
(optionalequipment forCC501) Contact (31) in correct position.
23 Vibration ON/OFF Press to switch vibration on.
Press again to switch vibration off.
Applies when (27) is in the MAN mode.
24 Forward/Reverse lever Move the lever to the desired direction of
(F/R lever) travel. Driving speed is proportional to the
movement of the lever. The roller is braked
via the hydrostatic transmission as you move
the lever toward neutral. The engine can only
be started with the lever in neutral.
25 Speed control Limits movement of the F/R lever and thus
(optionalequipment forCC501) the speed. The speed control can be
bypassed.
26 - - -
27 Vibration switch MAN In MAN mode, the vibration is switched ON/
MAN/AUT. O OFF with (23).
AUT Vibration is OFF in the O mode.
The AUT mode gives automatic switching of
vibration ON/OFF when driving forward or
reverse.

10 CC 501/501C O501EN3
Items Designation Symbol Function
in fig. 4
28 Amplitude selector, front In HIGH mode,
the amplitude is 0.73 mm (0.03 in) and
centrifugal force is 187 kN/drum (42,040 lbf).
29 Amplitude selector, rear In LOW mode,
(CC 501 only) the amplitude is 0.37 mm (0.015 in) and
centrifugal force is 94 kN/drum (21,130 lbf).
Sequence selector Applies vibration on drum in relation to
(CC 501 only) direction of travel (on changing F and R).
30 Watering, operating contact MAN Controls the water flow to both the front and
MAN/AUT. O rear drums.
AUT MAN mode gives continuous watering.
Watering is OFF in the O mode.
The AUT mode gives automatic switching of
watering ON/OFF while driving forward or
reverse.
31 Vibration/Frequency meter FREQ Switches on the vibration/frequency meter.
(optionalequipment forCC501) METER
32 Rev control (Diesel) Released/engaged by the center button.
Pull out to increase engine revs. Push in to
reduce. Turn/screw the handle for fine
adjustment. Counterclockwise = increase
and clockwise = reduce.
33 - - -
34 Fuse box Contains fuses for the electrical system.
(on side of steering column) See under the heading “Electrical system” for
description of function for the different fuses.
35 Locking pedal Disengages the control table to turn to left
or right operator’s position.
36 Sprinkler system (tires) Controls the flow of water to the tires.
Continuous/intermittent Continuous or intermittent watering.
(CC 501 only)
37 Handbook compartment Pull up and open the top of the compartment
for access to handbooks.
INSTRUMENTS AND CONTROLS, FUNCTIONAL DESCRIPTION, cont’d.

11CC 501/501C O501EN3
CONTROLS IN THE CAB
Fig.5a Cab roof
1. Working lights, rear
2. Working lights, front
3. Windshield wash
4. Windshield wiper
5. Ventilation fan
Fig.5b Cab roof, left side
6. Wash, left side window
7. Wiper, left side window
Fig.5c Cab roof, right side
8. Fuse boxes
9. Wiper, right side window
10. Wash, right side window
11. Heater control
1
2
3 4 5
6 7 8 9 10 11

12 CC 501/501C O501EN3
CONTROLS IN THE CAB, FUNCTIONAL DESCRIPTION
Items Designation Symbol Function
in fig. 5
1 Working lights, rear,
switch
2 Working lights, front,
switch
3 Windshield wash,
switch
4 Windshield wiper,
switch
5 Ventilationfan,
switch
6 Wash, left side window,
switch
7 Wiper, left side window,
switch
8 Fuse boxes (cab)
9 Wiper, right side window,
switch
10 Wash, right side window,
switch
11 Heater control,
knob
Press to switch on the rear working lights.
Press to switch on the front working lights.
Press to wash the windshield.
Press to operate the windshield wiper.
Press to start the cab ventilation fan.
Press to wash the left side window.
Press to operate the left side-window wiper.
Contains fuses for the electrical system.
See under the heading “Electrical system” in
the Maintenance Manual for a description of
the functions of the different fuses.
Press to operate the right side-window wiper.
Press to wash the right side window.
Turn clockwise to increase cab temperature.

13CC 501/501C O501EN3
BEFORE START
Battery disconnector -
Switching on Ensure that daily service is performed.
See MAINTENANCE MANUAL.
Ensure that the battery disconnector (1) is switched ON.
1
Water tanks - Level
1
Ensure that the water tanks are full before beginning
operation on asphalt. See the respective level meter (1).
Press down the locking pedal (1) for the control table
and set to the desired position. Release the pedal and
ensure that the control table is latched before driving.
Fig.7 Water tank
1. Level gauge
Fig.8 Operator’s platform
1. Locking pedal
1
Fig.6 Battery disconnector
1. Knob
Operator’s table - Setting

14 CC 501/501C O501EN3
BEFORE START, cont’d.
31
2
Operator’s seat - Setting
Fig.9 Operator’s seat
1. Length adjustment
2. Seat-back setting
3. Cushioning adjustment
Position the operator’s seat so that the controls are
easily accessible.
The seat can be adjusted as follows:
- Lengthwise (1)
- Seat-back slope (2)
- Cushioning in relation to the operator’s weight (3)
9 11 12
13 14
Instruments and controls
- Check
Fig.10 Instrument panel
9. Starter switch
11. Parking brake knob
12. Oil pressure lamp
13. Voltmeter
14. Fuel gauge
Speed control
112
Fig. 11 Speed limiting device
1. Setting knob
2. Disengagement device
Ensure that the parking brake knob (11) is pulled out.
Turn the starter switch (9) to position I.
Check that the voltmeter (13) goes up to at least 12
volt.
Check that the fuel gauge (14) gives a reading.
Check that the oil pressure lamp (12) lights.
The machine is provided with a speed control device
that can be disengaged for transportation driving.
Loosen the knob (1) on the speed control device. Set
the forward/reverse lever to the desired speed and
tighten the knob.
You can use the forward/reverse lever to bypass the
speed control by pulling out the speed control knob (2).

15CC 501/501C O501EN3
Pull up the parking brake knob (11) and check that the
brake warning lamp (10) is out.
BEFORE START, cont’d.
Operator’sstation
11
10
Emergency stop - Check
Fig.12 Instrument panel
11. Parking brake knob
10. Brake warning lamp
Fig.13b Operator’s station
1. Seat belt
2. Rubber element
3. Anti-slip
123
Fasten the seat belt (1) provided if ROPS or a cab is
fitted on the roller and wear a protective helmet.
Always replace the seat belt with a new one
if it is worn or has been subjected to a heavy
load.
Check that the rubber elements on the platform
are intact. Worn elements will impair comfort.
Ensure that the anti-slip on the platform is in
good condition; replace with new anti-slip if
friction is poor.
Before starting, make sure that the field of view is
unobstructed, both in front and behind. All cab windows
must be clean and rearview mirrors properly adjusted.
Field of view
Fig. 13a Field ofview

16 CC 501/501C O501EN3
STARTING
Starting the engine
29
14
13
12
11
10
15 16 18 19
9 8
Set the forward/reverse lever (24) in neutral. The engine
cannot be started if the lever is in any other position.
Set the amplitude selectors (28 and 29) to the O mode.
Press the button on the rev control (32) and increase to
¼ throttle. Check that the starter switch (9) is at posi-
tion I.
Press the starter contact (8). Release the starter con-
tact as soon as the engine fires.
If the engine does not start immediately, wait a
while before making a new attempt.
Run the engine warm at about 1000 rpm for 5 to 10
minutes depending on the ambient temperature. Check
that the tachometer/hourmeter (19) gives a reading.
Check while warming up that the voltmeter (13) indi-
cates 13–15 volt, and that the warning lamps (12) and
(18) are out.
The filter must be washed or replaced if the air filter
warning lamp (18) lights. See MAINTENANCE
MANUAL.
Check that the temperature gauges for engine coolant
(16) and hydraulic fluid (15) indicate suitable readings.
When you start up and drive a cold machine,
the hydraulic fluid is cold, and the braking
distance will be longer than normal until the
machine reaches normal working tempera-
ture.
Ensure that ventilation (extraction) is ade-
quate if the engine is run indoors. (Risk of
carbon monoxide poisoning.)
24
32
28
Fig. 14b Instrument panel, left
8. Starter contact
9. Switch
10. Warning lamp, brake
11. Parking brake knob
12. Warning lamp, oil pressure
13. Voltmeter
14. Fuel gauge
15. Temperature gauge, hydraulic fluid
16. Temperature gauge, engine
18. Warning lamp, air filter
19. Tachometer/hourmeter
Fig. 14a Instrument panel, right
24. Forward/reverse lever
28. Amplitude selector, front
29. Amplitude selector, rear
32. Rev control

17CC 501/501C O501EN3
OPERATION
Open the throttle (32) until engine speed is 2200 rpm on
the tachometer (19). Turn the control knob (32) to finely
adjust:
Counterclockwise = increase and clockwise = reduce.
Check that the steering is working by turning the steer-
ing wheel once to the left and once to the right, while
the roller is stationary. The steering should work
smoothly and without jerks or interruption.
Ensure that the area in front of and behind
the roller is clear.
For operation on asphalt, turn on the watering system
(30) for the drum (36) for the tires (Combi). Use the
AUT mode to save water.
The parking brake knob (11) is to be pulled out and the
lamp (10) out.
Carefully move the forward/reverse lever (24) in the
desired direction of travel. Speed increases as the
lever is moved farther from the neutral position.
Speed must always be regulated with the
forward/reverse lever and not by changing the
engine speed.
Push the emergency stop button to check for proper
operation.
Parking brake knob (11) while the roller is running
slowly forward or reverse.
The roller should then slow down and come to a stand-
still as the control lamp (10) lights.
The forward/reverse lever (24) must be restored to
neutral before operation can continue.
As you drive, check that the gauges show normal
readings and that the warning lamps do not light.
Max. temperature of hydraulic fluid (15): 85°C (185°F).
Max. coolant temperature (16), diesel engine: 100°C
(212°F).
11
10
15 16 19
7
Fig. 15a Instrument panel, left
7. Switch, main/dipped beam
10. Warning lamp, brake
11. Parking brake knob
15. Temperature gauge, hydraulic fluid
16. Temperature gauge, engine
19. Tachometer/Hourmeter
32. Rev control
32
Fig. 15b Instrument panel, right
24. Forward/Reverse lever
30. Watering MAN/AUT
36. Watering, tires
24
30 36

18 CC 501/501C O501EN3
The amplitude setting may not be altered while
the vibration motor is running. Wait until vibra-
tion stops before resetting.
Set the vibration selector (27) to MAN.
Move the forward/reverse lever forward or back.
Switch the vibration ON with the button (23) on the
forward/reverse lever. Both drums are activated.
The roller can be run with vibration in one drum only by
setting the respective amplitude selector to the O
position.
Wait until the roller is moving before switching
on the vibration.
KÖRNING/VIBRERING
24
29 28 27
23
DRIVING/VIBRATION
Fig.17 Amplitudesetting
23. Vibration ON/OFF
27. Vibration setting
MAN-O-AUT
23
27
Vibration may not be applied while the roller is
stationary.
1. Set normal operating speed of the engine (2200 rpm)
so that maximum rate of vibration 2700 VPM (45 Hz) is
obtained.
2. Set the desired amplitude (high or low) on the front
and rear drum with (28) and (29). Set the vibration
selector (27) to MAN or AUT.
In AUT mode: Vibration is automatically switched ON
and OFF by the forward/reverse lever
duringoperation.
In MAN mode: Vibration is switched ON and OFF with
the button (23) on the forward/reverse
lever.
Fig.16 Instrument panel
23. Vibration ON/OFF
24. Forward/Reverse lever
27. Vibration switch (MAN/AUT)
28. Amplitude selector (High/Low)
(CC 501 only)
Amplitude selector, front (High/Low)
29. Amplitude selector, rear (High/Low)
Manual vibration