Dynapac CS 141 User manual

DYNAPAC
CS 141
Box 504, SE-371 23 Karlskrona, Sweden
Phone: [phone], Fax: [phone]
www.dynapac.com
O141EN4
OPERATION

19
ILF015WO1

Reservation for changes.
Printed in Sweden.
KEEP THIS MANUAL FOR
FUTURE REFERENCE
Dynapac CS 141 is a static 10–13 tonne articulated 3-drum roller. The drums have the same dia-
meter and the line load is equal over the entire width. Propulsion and brakes on all three drums.
Good working environment for the operator. The ergonomically designed cab, with its amply sized
windows facilitates a complete all-round view. The cab is an optional feature,
but is described in this manual.
StaticThree-drum Roller
CS 141
Operation
O141EN4, April 2002
Diesel engine:
Cummins 4BT-3.9
These instructions apply from:
CS 141 PIN (S/N) *21720192*
CS 141 PIN (S/N) *21720211* (New instrument panel)

2CS 141 O141EN4
CONTENTS
Safety instructions—Personal safety.
Special caution—Machine or component damage.
Each operator of the roller must study the
safety manual that accompanies each machi-
ne. Always follow the safety rules and do not
remove the manual from the roller.
This manual contains instructions for operation and use of
the roller. For care and maintenance information, see the
MAINTENANCE, CS 141 manual.
Remember that when you start and drive a
cold machine, the hydraulic fluid is cold and
the braking distance will be longer than nor-
mal until the machine reaches normal working
temperature.
WARNING SYMBOLS
SAFETY MANUAL
GENERAL
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
WARNING
WARNING
WARNING
CAUTION
Page
Safety instructions (Also read the safety manual) ........... 3
Safety when driving ...................................................... 4, 5
Safety decals, location and description ........................ 6, 7
Machine and engine plates ............................................... 8
Instruments and controls .................................................. 9
Instruments and controls, functional description ...... 10 ,11
Instruments and controls, cab (Optional) ....................... 12
Instruments and controls in cab, functional description . 13
Before starting .......................................................... 14, 15
Starting ........................................................................... 16
Operation ....................................................................... 17
Driving ............................................................................ 18
Braking ........................................................................... 19
Parking ........................................................................... 20
Lifting .............................................................................. 21
Towing ............................................................................ 22
Transport ........................................................................ 22
Operating instructions - Summary ................................. 23

3
CS 141 O141EN4
SAFETY INSTRUCTIONS (Also read the safety manual)
1. The operator must be familiar with the contents of the OPERATION
MANUAL before starting the roller.
2. Make sure that all instructions in the MAINTENANCE MANUAL are
followed.
3. Only trained and/or experienced operators are allowed to drive the
roller. Passengers are not allowed on the roller. Remain seated during
all operation.
4. Never use the roller if it is in need of adjustment or repairs.
5. Board and leave the roller only when it is stationary. Use the grips and
railings that are provided. A ”three-point grip” is recommended
whenever you board or leave the machine—both feet and one hand, or
one foot and both hands in contact with the machine.
6. Always use the Roll Over Protective Structure (ROPS) when the
machine is used on risky ground.
7. Drive slowly in sharp bends.
8. Avoid driving at an angle on slopes; drive straight up or down.
9. When driving close to unsafe edges or holes, make sure that at least two
thirds of the drum width is firmly on material that has already been
compacted.
10. Make sure that there are no obstacles in the direction of travel, on the
ground or overhead.
11. Drive extra carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on
machines fitted with ROPS.
13. Keep the roller clean. Clean dirt and grease from the operator’s platform
without delay. Keep all signs and decals clean and clearly legible.
14. Safety measures before refueling:
– Stop the engine.
– Don’t smoke.
– No naked flame in the vicinity.
– Ground the nozzle of the filling device against the tank to prevent
sparks.
15. Before repairs or service:
– Place chocks against the drums/wheels and against the strike-off
blade.
– Lock the articulation if necessary.
16. Hearing protectors are recommended if the noise level is higher than 85
db(A). The noise level will vary depending on the surface being worked
on by the machine.
17. Make no changes or modifications on the roller that could affect safety.
Changes may only be made following written consent by Dynapac.
18. Do not use the roller until the hydraulic fluid has reached its normal
working temperature. Braking distance can be longer than usual if the
fluid is cold. See starting instructions in the OPERATION MANUAL.
WARNING

4CS 141 O141EN4
Driving near an edge
Fig.1 Position of drum when driving near
an edge
At least
2/3
When driving near an edge, at least two thirds of the
drum width must be on solid ground.
Remember that the machine’s center of
gravity is displaced outwards when stee-
ring to one side. For example, it moves to
the right when steering to the left.
SAFETY WHEN DRIVING
WARNING

5
CS 141 O141EN4
Slopes
Max. 30°
or 58%
Fig.2 Tippingangleonsideslopes
SAFETY WHEN DRIVING
The ROPS (Roll Over Protective Structure)
is always recommended when driving on
slopes or insecure ground.
Where possible, avoid all driving
across a
slope. Instead, drive up and down on slop-
ing ground.
The tilting angle is measured on a hard, level surface
with the machine stationary, steering angle zero, vibra-
tion switched OFF and all tanks full. Remember that
loose ground, steering of the machine, vibration swit-
ched ON, driving speed and raising the center of
gravity (for example, with accessories) may cause the
machine to topple even on a smaller slope than that
stated here.
WARNING
WARNING

6CS 141 O141EN4
SAFETY DECALS, LOCATION AND DESCRIPTION
16
412
14
10
3
213
1109
4
3
2
11
7
8
5
15
5
5
13
15
15
11
7
15
14

7
CS 141 O141EN4
SAFETY DECALS, LOCATION AND DESCRIPTION
Crush zone, articulation/
drum. Maintain a safe dis-
tance from the crush zone.
Warning very hot surfaces
in the engine compartment.
Do not touch.
Warning rotating engine
components. Keep your
hands at a safe distance from
the danger zone.
The operator is urgently
requested to read the safety
manual, and the operation
and maintenance instruc-
tions, before using the
machine.
1.
2.
3.
5.
903424
903459
903423
903422
6.
Lifting point
Diesel fuel
11.
10.
588176
991658
8.
7.
Hydraulic
fluid
272372
12.
Battery
disconnecter
14.
904835
9.
13.
Handbook
compartment
903425
Study the towing chapter
before disengaging the
brakes. Danger of being
crushed.
904895
Biological
hydraulic
fluid
904601
Alt. 1 Alt. 2
Warning danger of slipping
or falling. Read the instruc-
tion manual.
Mass Kg
904870
Hoisting plate
904406
Securing
point
15.
382751
The articulation joint must be
locked while lifting. Read the
instruction manual.
4.
908229

8CS 141 O141EN4
MACHINE AND ENGINE PLATES
Machine plate
Engine plate
Fig.5 Engine
1. Engine plate
2. EPA sign (USA)
1
1
Fig.3 Operator’s platform
1. Machine plate
The machine type plate (1) is affixed on the rear left
edge of the operator’s platform. The plate shows the
manufacturer’s name and address, type of machine,
PIN—”Product Identification Number” (serial number)—
weight in working order, engine power and year of
manufacture. (Only the manufacturer’s name and
address, PIN and type of machine will be noted if the
machine is delivered outside the EU.)
Please specify the PIN (serial number) of the roller
when ordering spares.
The machine type plate (1) includes the serial number.
Please specify the engine serial number and PIN when
ordering spares. See also the engine manual. On
Cummins’ diesel engines, the engine type plate is fitted
on the right edge of the toothed belt cover.
IMPORTANT ENGINE INFORMATION
This engine conforms to 1999 U.S. EPA
and California regulations for
heavy duty non-road compression
ignition diesel cycle engines as
applicable.
THIS ENGINE IS CERTIFIED TO OPERATE
ON DIESEL FUEL 3935108
2
Cummins Engine Company, Inc
Columbus, Indiana
47202-3005
Warning Injury may result and warranty is voided
if fuel rate, rpm or altitude exceed published
maximumvaluesforthismodelandapplication.
DateofMFG.
Made in Great Britain.
3284907
CID/L. CPL Engine Serial No.
Family Cust. Spec.
Engine Model
Valve lash Timing-TDCInch Int. Exh.
MM Int. Exh. Fuel rate at rated HPcold
#
Firing Order
RatedHP/KW at RPM
FR
Serial number on frame
Fig.4 Front frame
1. Serial number
1
The PIN (1) of the frame is punched on the right side of
the front frame.
Karlskrona Sweden
Type Operating mass
Rated power
Year of Mfg
Product
Ident.
Number
kg
kW