Dynapac CC950 User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812164101_A.pdf4812164101_A.pdf
Vibratory rollerVibratory roller
CC950CC950
EngineEngine
Kubota D722-E4BKubota D722-E4B
Serial numberSerial number
10000381xxA023805 -10000381xxA023805 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812164101_A.pdf2022-02-09
Table of Contents
Introduction .............................................................................................................................. 1
Signal symbols and meaning ...................................................................... 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
Signal symbols and meaning ...................................................................... 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Seated position ........................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Safety information ....................................................................................... 8
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Fire extinguisher........................................................................................ 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 13
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Slopes ....................................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17

2000h-Maintenance
4812164101_A.pdf 2022-02-09
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 18
Tightening torque ...................................................................................... 19
ROPS - bolts ............................................................................................. 20
Hydraulic system....................................................................................... 20
Machine description ............................................................................................................... 21
Diesel engine ............................................................................................ 21
Electrical system ....................................................................................... 21
Propulsion system/Transmission .............................................................. 21
Brake system ............................................................................................ 21
Steering system ........................................................................................ 21
Seat........................................................................................................... 21
ROPS ........................................................................................................ 21
Identification ............................................................................................................ 22
Product and component plates ................................................................. 22
Machine plate............................................................................................ 23
Product identification number on the frame .............................................. 23
Engine plates ............................................................................................ 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Location - decals, CALIFORNIA ............................................................... 26
Safety decals............................................................................................. 26
Info decals................................................................................................. 29
Locations - Control panel and controls...................................................... 30
Function description .................................................................................. 32
Electrical system...................................................................................................... 34
Relays and fuses on the machine ............................................................. 34
Operation ............................................................................................................................... 37
Before starting ......................................................................................................... 37

2000h-Maintenance
4812164101_A.pdf2022-02-09
Battery isolation switch - On...................................................................... 37
Operator’s seat - Adjusting....................................................................... 37
Instruments and lamps - Checking............................................................ 38
Sprinkler - Check....................................................................................... 39
On machine with pressurized sprinkler system: ......................... 39
Parking brake ............................................................................................ 40
Emergency stop ........................................................................................ 40
Interlock..................................................................................................... 41
Operator position....................................................................................... 42
View .......................................................................................................... 43
Starting .................................................................................................................... 44
Starting the engine .................................................................................... 44
Driving ..................................................................................................................... 45
Operating the roller ................................................................................... 45
Interlock/Emergency stop/Parking brake - Check ..................................... 46
Vibration .................................................................................................................. 46
Manual vibration - Switching on ................................................................ 46
Braking .................................................................................................................... 47
Service brake ............................................................................................ 47
Reserve brake........................................................................................... 47
Emergency stop ........................................................................................ 48
Switching off.............................................................................................. 48
Parking .................................................................................................................... 49
Chocking the drums .................................................................................. 49
Battery disconnector ................................................................................. 49
Long-term parking.................................................................................................................. 51
Engine ....................................................................................................... 51
Battery....................................................................................................... 51
Air cleaner, exhaust pipe........................................................................... 51
Sprinkler system........................................................................................ 51

2000h-Maintenance
4812164101_A.pdf 2022-02-09
Fuel tank ................................................................................................... 51
Hydraulic reservoir .................................................................................... 52
Steering cylinder, hinges, etc. ................................................................... 52
Engine coolant .......................................................................................... 52
Hoods, tarpaulin ........................................................................................ 52
Miscellaneous ........................................................................................................................ 53
Locking the articulation ............................................................................. 53
Lifting the roller.......................................................................................... 53
Unlocking the articulation .......................................................................... 53
Transport ................................................................................................................. 54
Securing CC950 for loading ...................................................................... 55
Securing
CC950 for loading (Side along the trailer)................................................. 57
Retractable ROPS (Optional).................................................................... 59
Towing/Recovering.................................................................................................. 59
Towing the roller........................................................................................ 60
Releasing the brake .................................................................................. 61
Operating instructions - Summary ......................................................................................... 63
Preventive maintenance ........................................................................................................ 65
Acceptance and delivery inspection.......................................................... 65
Warranty.................................................................................................... 65
Maintenance - Lubricants and symbols ................................................................................. 67
Maintenance symbols ............................................................................... 69
Maintenance - Maintenance schedule ................................................................................... 71
Service and maintenance points ............................................................... 71
General ..................................................................................................... 72
Every 10 hours of operation (Daily)........................................................... 72
After the FIRST 50 hours of operation ...................................................... 73
Every 50 hours of operation ...................................................................... 73
Every 200 / 600 / 1400 / 1800 hours of operation ..................................... 74

2000h-Maintenance
4812164101_A.pdf2022-02-09
Every 400 / 800 / 1200 / 1600 hours of operation ..................................... 74
Every 1000 hours of operation .................................................................. 75
Every 2000 hours of operation .................................................................. 76
Service - Checklist................................................................................................... 77
Maintenance, 10h .................................................................................................................. 79
Diesel engine Check oil level ................................................................... 79
Hydraulic reservoir cap - Check ................................................................ 80
Warning lamps - Check............................................................................. 80
Water tank - Filling .................................................................................... 81
Sprinkler system - Check, cleaning........................................................... 82
On machine with pressurized sprinkler system: ......................... 82
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 83
Air circulation - Check ............................................................................... 83
Air cleaner - check .................................................................................... 84
Coolant, Level check - filling ..................................................................... 85
Refueling ................................................................................................... 86
Scrapers, spring-action (Optional)
Checking - Adjustment .............................................................................. 86
Scrapers, fixed
Checking - Setting..................................................................................... 87
Brakes - Check.......................................................................................... 88
Maintenance - 50h ................................................................................................................. 89
Engine oil and oil filter - Change ............................................................... 90
Hydraulic fluid filter - Change .................................................................... 91
Engine's fuel filter - Change ...................................................................... 91
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ........................................................................................................ 92
Engine's fuel filter - Chean ........................................................................ 93
Fuel pipes - Check .................................................................................... 94
Air cleaner - Clean .................................................................................... 94

2000h-Maintenance
4812164101_A.pdf 2022-02-09
Rubber elements and fastening screws - Check....................................... 95
Fan belt tension - Check ........................................................................... 95
Water seperator - Drain............................................................................. 96
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ........................................................................................................ 96
Drum bearing seat - Check and lubrication............................................... 96
Maintenance - 200 / 600 / 1400 / 1800 h ............................................................................... 97
Forward / Reverse controls and joints
- Check and lubrication ............................................................................. 97
Engine oil and oil filter - Change ............................................................... 98
Outside radiator core - Chean................................................................... 99
Radiator hoses and clamp bands - Check ................................................ 99
Intake air line - Check ............................................................................. 100
Maintenance - 400 / 800 / 1200 / 1600 h ............................................................................. 101
Engine's fuel filter - Change .................................................................... 101
Water seperator in fuel tank - Clean ....................................................... 102
Forward / Reverse controls and joints
- Check and lubrication ........................................................................... 102
Engine oil and oil filter - Change ............................................................. 104
Outside radiator core - Chean................................................................. 105
Radiator hoses and clamp bands - Check .............................................. 105
Intake air line - Check ............................................................................. 106
Fan belt tension - Check ......................................................................... 106
Air cleaner filter element - Change.......................................................... 107
Hydraulic reservoir cap - Check .............................................................. 107
Steering joint - Check.............................................................................. 108
Front drum - Checking the oil level ......................................................... 108
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ...................................................................................................... 109
Maintenance - 1000h ........................................................................................................... 111
Forward / Reverse controls and joints
- Check and lubrication ........................................................................... 111

2000h-Maintenance
4812164101_A.pdf2022-02-09
Outside / Inside radiator core - Clean ..................................................... 112
Fan belt - Change ................................................................................... 113
Engine oil and oil filter - Change ............................................................. 114
Engine valve clearance - Check.............................................................. 115
Cooling freezing point - Check ................................................................ 115
Air cleaner filter element - Change.......................................................... 116
Hydraulic reservoir cap - Check .............................................................. 116
Hydraulic fluid filter - Change .................................................................. 117
Steering joint - Check.............................................................................. 117
Front drum - Changing the oil ................................................................. 118
Front drum - Checking the oil level ......................................................... 118
Valve gasket - Change............................................................................ 119
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ...................................................................................................... 119
Maintenance - 2000h ........................................................................................................... 121
Water tank - Cleaning ............................................................................. 121
On machines equipped with a pressurized sprinkler system:... 121
Outside / Inside radiator core - Clean ..................................................... 122
Fan belt - Change ................................................................................... 123
Engine's fuel filter - Change .................................................................... 123
Engine oil and oil filter - Change ............................................................. 124
Engine breather valve - Change ............................................................. 125
Fuel tank - Cleaning ................................................................................ 125
Engine valve clearance - Check.............................................................. 126
Cooling freezing point - Check ................................................................ 126
Air cleaner filter element - Change.......................................................... 127
Hydraulic fluid filter - Change .................................................................. 127
Hydraulic reservoir cap - Check .............................................................. 128
Hydraulic reservoir - fluid change............................................................ 129
Steering joint - Check.............................................................................. 130

2000h-Maintenance
4812164101_A.pdf 2022-02-09
Front drum - Changing the oil ................................................................. 130
Forward / Reverse controls and joints
- Check and lubrication ........................................................................... 131
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ...................................................................................................... 132