Dynapac CC1250 User manual

INSTRUCTION MANUAL
Operating and Maintenance
Vibratory rollers
CC1250
4812106595_C- EN
June-2018
Engine: Kubota D1703
Serial number: 10100379PHE004781-

Manual Revisions
Table 1: Revision History
REV.
NO. DATE REVISION
1 May 2015 New release
2 June 2018 Updated to new Dynapac standards
Customer Acknowledgment
• Dynapac reserves the right to make any changes or modifications without prior
notice and without incurring any liability to retrofit machines previously shipped from
the factory.
• Dynapac will not be held responsible for any damages caused by unauthorized
modification of the machine and its associated equipment.
• The manufacturer is not liable for damages caused by inappropriate use.
• Damage that occurs as a result of substandard repairs, as well as injury to personnel
or damage to equipment that is attributable to older un-repaired damage, is not
covered by the customer warranty policy. Always refer to your customer warranty
policy.
• Always refer to equipment documentation for correct operation and repair
procedures.

Table of Contents
Section 1: Introduction
1.1 General Information........................................................................................... 1
Instruction Manual Location....................................................................................2
Receiving the Roller ...............................................................................................2
Identification Data...................................................................................................2
Roller Identification.................................................................................................3
Engine Identification ...............................................................................................4
1.2 Roller Description .............................................................................................. 5
Identification of Major Components ........................................................................5
Diesel Engine .........................................................................................................6
Electrical System....................................................................................................6
Propulsion System/Transmission ...........................................................................7
Brake system .........................................................................................................7
Secondary/Parking Brake................................................................................................7
Steering System ..............................................................................................................7
FOPS and ROPS.............................................................................................................7
Roller Applications..................................................................................................7
Designated Applications ..................................................................................................7
Non-Designated Applications ..........................................................................................7
Section 2: Safety First
2.1 General Information........................................................................................... 9
Warnings and Cautions ........................................................................................10
Personnel Protective Equipment ..........................................................................10
Tools and Equipment .....................................................................................................10
Operating Safety .................................................................................................. 11
Before Starting the Engine............................................................................................. 11
Starting the Equipment .................................................................................................. 11
Parking the Roller .......................................................................................................... 11
Driving Near Edges ....................................................................................................... 11
Slopes............................................................................................................................ 11
Gas Spring ...........................................................................................................12
Hydraulic Maintenance Safety..............................................................................12
Cylinder Repairs or Replacement..................................................................................12
Handling Fluids and Oil ........................................................................................12
Transporting .........................................................................................................13
2.2 Equipment Safety Decals ................................................................................ 14

Table of Contents
Driving Lights Switch ............................................................................................26
Working Lights Switch(Optional)...........................................................................27
Section 3: Special Instructions
3.1 Operational Limitations ....................................................................................15
Standard Lubricants and Other Recommended Oils and Fluids............................15
Higher Ambient Temperatures..............................................................................15
Lower Ambient Temperature - Freeze Risk ..........................................................15
Temperatures .......................................................................................................15
High Pressure Cleaning........................................................................................16
Ambient Temperature Range................................................................................16
Operating Conditions For Stability ........................................................................16
Grade Limitations .................................................................................................16
Fire Fighting .........................................................................................................16
Roll Over Protective Structure (ROPS) .................................................................17
Battery Handling ...................................................................................................17
Jump Starting .......................................................................................................17
Section 4: Specifications
4.1 Weight and Dimensions ...................................................................................19
Diesel Engine .......................................................................................................20
Fluid Volume ........................................................................................................21
Working Capacity .................................................................................................21
Hydraulic System..................................................................................................21
Section 5: Operation Controls
5.1 Instruments and Controls .................................................................................23
Starter Switch .......................................................................................................24
Throttle Lever .......................................................................................................24
Vibration On/Off Switch ........................................................................................24
Emergency Stop...................................................................................................25
Forward/Neutral (FNR) Lever ...............................................................................25
Sprinkler Switch....................................................................................................25
Seat Buzzer..........................................................................................................25
Horn Button ..........................................................................................................26
Vibration Man/Auto Switch....................................................................................26
Vibration Selector Switch......................................................................................26
Fuse Box ..............................................................................................................26

Table of Contents
Safety Precautions ........................................................................................................42
Operator Checklist .........................................................................................................42
Start Up..........................................................................................................................42
Hazard Warning Lights Switch..............................................................................27
Rotating Beacon Switch(Optional)........................................................................27
Direction Indicator Switch .....................................................................................27
Parking Brake On/Off Switch ................................................................................27
Control Panel .......................................................................................................28
Control Panel Warnings Symbols..................................................................................28
Control Panel Notification Symbols ...............................................................................29
Section 6: Inspections and Operations
6.1 General Information......................................................................................... 31
General Checks ...................................................................................................31
Operator Areas.....................................................................................................31
Check Engine Oil Level ........................................................................................32
Check Engine Coolant Level ................................................................................32
Check the Fuel Level............................................................................................33
Check Batteries....................................................................................................33
Verify the Controls................................................................................................33
6.2 Before Starting the Engine .............................................................................. 34
Seat(Standard) Adjustment ..................................................................................34
Check the Instruments and Lamps .......................................................................35
Interlock ...............................................................................................................35
6.3 Operating the Roller ........................................................................................ 36
Operation .............................................................................................................36
Vibration on One Drum ..................................................................................................37
Braking.................................................................................................................37
Normal Braking..............................................................................................................37
Emergency Braking .......................................................................................................37
Switching Off ........................................................................................................38
6.4 Lifting and Handling......................................................................................... 39
Locking the Articulation ........................................................................................39
Lifting the Roller ...................................................................................................39
6.5 Towing the Roller ............................................................................................ 40
Towing Information...............................................................................................40
Towing .......................................................................................................................................40
6.6 Transporting the Roller.................................................................................... 42
Transportation Procedures ...................................................................................42

Table of Contents
Before Driving ............................................................................................................... 42
Securing for Loading ..................................................................................................... 43
6.7 Special Conditions ...........................................................................................44
Cold Weather Conditions......................................................................................44
Hot Weather Conditions........................................................................................44
High Altitude Conditions .......................................................................................44
Long-term Parking ................................................................................................44
Section 7: Maintenance
7.1 General Information .........................................................................................45
7.2 Maintenance Schedule.....................................................................................46
Maintenance Schedule Information ......................................................................46
7.3 Refill Capacities/Lubricants..............................................................................49
General Information..............................................................................................49
Lubrication Chart ..................................................................................................50
Refill Capacities....................................................................................................50
7.4 Standard Torque Values ..................................................................................52
Head Markings .....................................................................................................52
Recommended Torques ......................................................................................................... 52
7.5 Maintenance as Required ................................................................................54
Service as Required .............................................................................................54
Clean the Roller....................................................................................................54
Loose Bolted Connections ............................................................................................ 54
Air Cleaners..........................................................................................................55
Air Cleaner Indicators.................................................................................................... 55
Connections and Ducts ................................................................................................. 55
Air Cleaner Pre-Cleaner................................................................................................ 55
Air Cleaner Main Filter .................................................................................................. 56
Hose and Clamps .................................................................................................57
Engine ..................................................................................................................57
Batteries ...............................................................................................................58
Check Electrolyte Level................................................................................................. 59
Fuel Tank .............................................................................................................59
Lowering of Engine Hood .....................................................................................60
Water Tank.......................................................................................................................................61
Brakes ..................................................................................................................61
Sprinkler System ..................................................................................................62
7.6 Lubrication and Filters......................................................................................63

1
Introduction
Section 1:Introduction
1.1 General Information
This manual contains basic safety information, basic operation instructions, and preventive
maintenance information of the Dynapac CC 1250 roller.
The purpose of this manual is to provide the operator and site maintenance personnel the knowledge
of the fundamental rules and criteria to be followed for on-site use and maintenance of a CC 1250 roller.
The operator and site maintenance personnel must read and fully understand this instruction manual
before operating or servicing the roller. This manual has been organized to present the safety
precautions, operation requirements, and appropriate information needed to:
• Safely operate the CC 1250 roller while achieving optimum production.
• Understand the operating principal of each system associated with the CC 1250 roller.
• React effectively and safely to emergency and alarm conditions.
• Perform the necessary pre-operational and post-operational checks on the roller.
If any part of this manual cannot be understood, contact the supervisor or local Dynapac distributor.
This is an essential condition for working safely with the CC 1250 roller. The correct CC 1250 operation,
use, and regular maintenance are also essential elements to provide the highest performance and
safety.
Note Always keep the Safety and Instruction manuals on the roller and available to the
operator and the helper. Always provide the model and serial number of the roller when
contacting the local Dynapac service or parts office.

Instruction Manual Location
The instruction manuals are located under
operator seat within easy access.
Identification Data
An exact description of the model type and the
serial number of the roller facilitates fast and
Introduction
2
Figure 1-1: Instruction manual Location
efficient response from our parts and service
support operations.
Provide the model type and serial number while
contacting the local Dynapac service or parts
office.
Enter your roller data on the following lines to
maintain roller and engine information necessary
to facilitate fast and efficient response from our
parts and service support operations:
Model:
Roller Serial
Number:
Chassis VIN
Number:
A Manual location
Receiving the Roller
The CC 1250 roller has been tested, accurately
checked, and prepared for shipment. Every part of
the roller is accurately checked before being
shipped from the factory.
When receiving the CC 1250 roller and before
unpacking the equipment, check if damage has
occurred during transport and if any parts are
missing.
Check the equipment by consulting the shipment
documents.
If the goods are damaged or if parts are missing,
inform the freight agent and raise a complaint
against it.
Year of
Manufacture:
Engine (Mfg. and Type of
Engine):
Engine Serial
Number:

Roller Identification
The machine Product Identification Number (PIN) plate is located on left hand side of the rear frame.
The PIN number is a 17 digit number which provides information about manufacturer, family model,
3
Introduction
check letter, no coding, production unit, and serial number.
Figure 1-2: Location PIN
A Manufacturer
A Serial number
B Family/Model
C Check lett
D No coding
E Production unit
F Serial number
Pin number is punched on top right side of front frame.
Figure 1-3: Location PIN
A Pin number

Engine Identification
Figure 1-4: Identification Plate
Introduction
4
A Engine identification plate
The engine identification number can be found on the top of the cylinder head cover. The engine
identification plate provides model identification and other important data about the engine. Refer to the
engine operation and maintenance manual for further information on the identification information.
Have the following engine data available when communicating with an authorized repair location or
engine dealer. The data on the engine identification plate is mandatory when sourcing service parts:
• Engine serial number
• Model