Dynapac CC900 e User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812164901_A.pdf4812164901_A.pdf
Vibratory rollerVibratory roller
CC900 eCC900 e
CC1000 eCC1000 e
Electric poweredElectric powered
Serial numberSerial number
10000615xxA034264 -10000615xxA034264 -
10000618xxA034278 -10000618xxA034278 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812164901_A.pdf2022-11-14
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Training ....................................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
Safety - General instructions.................................................................................................... 3
Safety - when operating ........................................................................................................... 5
Work driving ................................................................................................ 5
Driving near edges ...................................................................................... 6
Special instructions .................................................................................................................. 7
Standard lubricants and other recommended oils and fluids ...................... 7
Higher ambient temperatures, above +40°C (104°F).................................. 7
Lower ambient temperature - Freeze risk ................................................... 7
Temperatures.............................................................................................. 7
Battery pack ................................................................................................ 8
High pressure cleaning ............................................................................... 8
Fire fighting ................................................................................................. 9
Fire extinguisher.......................................................................................... 9
Roll Over Protective Structure (ROPS) ..................................................... 10
Technical specifications ......................................................................................................... 11
Vibrations - Operator station ..................................................................... 11
Noise level................................................................................................. 11
Slopes ....................................................................................................... 11
Dimensions, side view............................................................................... 12
Dimensions, top view ................................................................................ 13
Weights and volumes................................................................................ 14
Working capacity....................................................................................... 14
General ..................................................................................................... 15

2000h-Maintenance
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Hydraulic system....................................................................................... 15
ROPS - bolts ............................................................................................. 16
Tightening torque ...................................................................................... 17
Machine description ............................................................................................................... 19
Power source (Battery system) ................................................................. 19
Electric motors .......................................................................................... 19
Electrical system ....................................................................................... 19
Propulsion system/Transmission .............................................................. 19
Brake system ............................................................................................ 19
Steering system ........................................................................................ 19
Vibration system........................................................................................ 20
ROPS ........................................................................................................ 20
Identification ............................................................................................................ 21
Product and component plates ................................................................. 21
Product identification number on the frame .............................................. 21
Machine plate............................................................................................ 22
Explanation of 17PIN serial number.......................................................... 22
Decals...................................................................................................................... 23
Location - decals ....................................................................................... 23
Safety decals............................................................................................. 24
Info decals................................................................................................. 25
Instruments/Controls ............................................................................................... 26
Locations - Control panel and controls...................................................... 26
Function description .................................................................................. 27
Functional description - Membrane panel ................................................. 28
Adjusting the speed................................................................................... 30
Speed selector for drive.............................................................. 30
Function description, buttons on Forward/Reverse lever.......................... 30
Function description - Display ................................................................... 31
Display explanations................................................................... 31

2000h-Maintenance
4812164901_A.pdf2022-11-14
Navigation submenus................................................................................ 31
Functional description– Alarm/Warning lamps ......................................... 32
Machine alarm........................................................................................... 33
Battery status.............................................................................. 33
Transport mode .......................................................................... 34
Operator help when starting...................................................................... 35
Operator help Workmode.......................................................................... 35
Working mode, Vibration ............................................................ 36
Submenu - Error log/Error code list ............................................ 37
User settings............................................................................... 38
"SERVICE MENU"...................................................................... 38
External fuses and relay............................................................................ 40
Electrical system...................................................................................................... 40
ECU/Circuit board ..................................................................................... 40
Fuses and relays on the steering column’s circuit board .......................... 41
Power source (Battery system) ................................................................. 42
Safety.......................................................................................... 42
Intended use ............................................................................... 42
Safety instructions ...................................................................... 42
Safety instructions for handling the damaged battery system .... 45
Interfaces .................................................................................... 47
Battery power limitations............................................................. 48
Installation................................................................................... 48
Dismounting and disposal........................................................... 50
Transportation............................................................................. 52
Battery charger.......................................................................................... 52
Battery charger, 1-phase (100–240V)......................................... 53
Battery charger, 3-phase (400V) (Optional)................................ 54
Operation ............................................................................................................................... 57
Before starting ......................................................................................................... 57

2000h-Maintenance
4812164901_A.pdf 2022-11-14
Battery charging, battery charger, 1-phase (100–240V) ........................... 57
Incorrect disconnection during charging (1-phase charger)...................... 59
Battery charging, battery charger, 3-phase (400V) (Accessory) ............... 60
Operator's seat - Adjustment..................................................................... 62
Instruments and lamps - Checking............................................................ 62
Interlock..................................................................................................... 63
Operator position....................................................................................... 63
Rear view mirror - Adjustment................................................................... 64
Starting .................................................................................................................... 65
Start-up procedure .................................................................................... 65
Driving ..................................................................................................................... 66
Operating the roller ................................................................................... 66
Interlock/Emergency stop/Parking brake - Check ..................................... 67
Parking brake - Check............................................................................... 67
Vibration .................................................................................................................. 68
Manual/Automatic vibration....................................................................... 68
Braking .................................................................................................................... 69
Service brake ............................................................................................ 69
Emergency brake ...................................................................................... 69
Emergency stop ........................................................................................ 70
Switching off.............................................................................................. 70
Parking .................................................................................................................... 71
Chocking the drums .................................................................................. 71
Long-term parking.................................................................................................................. 73
Sprinkler system........................................................................................ 73
Hydraulic reservoir .................................................................................... 73
Steering cylinder, hinges, etc. ................................................................... 73
Hoods, tarpaulin ........................................................................................ 73
Battery pack .............................................................................................. 73
Miscellaneous ........................................................................................................................ 75

2000h-Maintenance
4812164901_A.pdf2022-11-14
Lifting ....................................................................................................................... 75
Locking the articulation ............................................................................. 75
Lifting the roller.......................................................................................... 75
Unlocking the articulation .......................................................................... 76
Transport ................................................................................................................. 77
Securing CC900 e/1000 e for loading ....................................................... 78
Towing/Recovering.................................................................................................. 79
Releasing the brake .................................................................................. 80
Towing the roller........................................................................................ 81
Operating instructions - Summary ......................................................................................... 83
Preventive maintenance ........................................................................................................ 85
Acceptance and delivery inspection.......................................................... 85
Warranty.................................................................................................... 85
Maintenance - Lubricants and symbols ................................................................................. 87
Maintenance symbols ............................................................................... 88
Maintenance - Maintenance schedule ................................................................................... 89
Service and maintenance points ............................................................... 89
General ..................................................................................................... 90
Every 10 hours of operation (Daily)........................................................... 90
After the FIRST 50 hours of operation ...................................................... 90
Every 50 hours of operation (Weekly)....................................................... 90
Every month .............................................................................................. 91
Every other month..................................................................................... 91
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 91
Every 500 / 1500 hours of operation ......................................................... 91
Every 1000 hours of operation .................................................................. 92
Every 2000 hours of operation .................................................................. 92
Maintenance, 10h .................................................................................................................. 93
Hydraulic reservoir, Level check - Filling................................................... 93
Water tank - Filling .................................................................................... 94

2000h-Maintenance
4812164901_A.pdf 2022-11-14
Sprinkler system - Check, cleaning........................................................... 94
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 95
Sprinkler system - Check, cleaning........................................................... 95
Air circulation - Check ............................................................................... 96
Scrapers, spring-action
Checking - Adjustment .............................................................................. 96
Maintenance - 50h ................................................................................................................. 97
Rubber elements and fastening screws - Check....................................... 97
Maintenance measures, every other month........................................................................... 99
Battery system - Checking the cumulated condensed moisture ............... 99
Battery system - Inspecting external cables............................................ 100
Battery system - Inspecting power connectors and leads....................... 100
Battery system - Inspecting the battery system ...................................... 101
Battery system - Cleaning ....................................................................... 101
Maintenance measures - 250 h ........................................................................................... 103
Hydraulic oil cooler - Cleaning ................................................................ 103
Forward/Reverse controls and joints - Check and lubrication................. 104
Maintenance measures - 500 h ........................................................................................... 105
Hydraulic oil cooler - Cleaning ................................................................ 105
Forward/Reverse controls and joints - Check and lubrication................. 106
Drum - Checking the oil level .................................................................. 106
Hydraulic reservoir - Check/venting ........................................................ 107
Maintenance - 1000h ........................................................................................................... 109
Hydraulic oil cooler - Cleaning ................................................................ 109
Hydraulic reservoir - Check/venting ........................................................ 110
Forward/Reverse controls and joints - Check and lubrication................. 111
Hydraulic fluid filter - Change .................................................................. 111
Drum - Changing the oil .......................................................................... 112
Drum - Checking the oil level .................................................................. 112

2000h-Maintenance
4812164901_A.pdf2022-11-14
Maintenance - 2000h ........................................................................................................... 113
Hydraulic oil cooler - Cleaning ................................................................ 113
Forward/Reverse controls and joints - Check and lubrication................. 114
Hydraulic reservoir - Check/venting ........................................................ 114
Hydraulic fluid filter - Change .................................................................. 115
Hydraulic reservoir - fluid change............................................................ 116
Water tank - Cleaning ............................................................................. 117
Drum - Changing the oil .......................................................................... 117
Drum - Checking the oil level .................................................................. 118
Steering joint - Check.............................................................................. 118

2000h-Maintenance
4812164901_A.pdf 2022-11-14