DYNAPAR SERIES HS35R User manual

Application Assistance 1.800.234.8731 (847.662.6633)
Page 1
Encoder Installation Manual
Dynapar™ brand
SERIES HS35R
Heavy Duty Hollowshaft Encoder
Document No.: 702761-0001
Revision Level: S
Sept. 16, 2013
DESCRIPTION
The Series HS35R Sealed Hollowshaft encoder is equipped with an
unbreakable disk that handles the most severe shock and vibration. Its
hollow shaft mount and anti-rotation tether reduce bearing wear and
maintenance. Series HS35R has electrical protection from overvolt-
age, reverse voltage, and output short circuits when ordered with
standard operating temperature configuration.
Series HS35R is not only electrically & thermally isolated (for shaft
sizes 1.125” and under) but also environmentally sealed with shaft
seals at both ends.
APPLICATION ENVIRONMENT
The encoders can be provided with optional hazardous location
certification that allows use in environments stated in:
Class I, Division 2, Group A: atmospheres such as
acetylene;
Class I, Division 2, Group B: atmospheres such as
hydrogen;
Class I, Division 2, Group C: atmospheres such as
ethyl ether and ethylene;
Class I , Division 2, Group D: atmospheres such as
acetone, ammonia, benzene, butane, cyclopropane,
ethanol, gasoline, hexane, methanol, methane, natural
gas, naphtha, and propane.
Class II, Division 2, Group F & G.
Classifications of hazardous locations are subject to the approval of
the authority having jurisdiction. Refer to Article 500 of the National
Electrical Code (NEC) or Section 18 of the Canadian Electrical Code
(CEC).
Note: For CSA Division 2, Group F & G certification, Dynapar
Adapter Kit P/N 114064-0001 must be used.
IMPORTANT INSTALLATION INFORMATION
Mounting the Encoder: Before Installation, ensure power is discon-
nected from encoder and motor or machine.
CAUTION: The loads applied to the encoder shaft must be in
accordance with the specificatios of this device.
Important Wiring Instructions: Use of shielded cable is recom-
mended for all encoder installations. The shield should be connected
to signal-ground at the receiving device only.
Grounding: For applications with high ground potential differ-
ences, DO NOT ground the encoder through both machine and
controls end. Connect the shield at the controls end only. NOTE:
If the shield is connected at both ends, grounding problems that
degrade system performance can result.
CE Grounding Measures – For best EMC immunity the cable
screen must be grounded on both encoder and controls end. For
cable lengths longer than 30m or outdoor applications, additional
measures must be implemented to comply with CE require-
ments. Connection of the encoder to DC power supply network is
prohibited if CE compliance is required. CE-compliant products
are tested to EN61326-1 EMC.
In all cases, system CE compliance is ultimately the responsibil-
ity of the manufacturer integrating the encoder.
Connecting the shield at both ends can cause grounding
problems that degrade system performance.
If possible, run the encoder cable through a dedicated conduit (not
shared with other wiring). Use of conduit will protect the cable from
physical damage and provide a degree of electrical isolation. Do not
run the cable in close proximity to other conductors that carry current
to heavy loads such as motors, motor starters, contactors, solenoids,
etc. This practice can induce electrical transients in the encoder
cable, potentially interfering with reliable data transmission.
Refer to Electrical Connections table for wiring information.
To avoid possible damage, do not connect or disconnect the encoder
connector or wiring while power is applied to the system.
CAUTION: Unused encoder signal wires must be individually
insulated and under no circumstances be in contact with
ground, voltage sources, or other signal lines.
• Phased Array Sensor for Reliable Signal
Output
• Rugged Design Withstands up to 400g
Shock and 20g Vibration
• Unbreakable Code Disc up to 5000PPR
• Heavy Duty Design Rated for IP67
• Customizable Mounting Options including
Torque Arm with Optional Grounding
Strap
KEY FEATURES

Application Assistance 1.800.234.8731 (847.662.6633)
Page 2
A. GENERAL OVERVIEW
The following instructions are meant to assist in proper installation of
Dynapar brand, Series HS35R hollowshaft encoders. The encoder is a
speed and position transducer that when mounted to a rotating shaft,
produces output pulses that are directly proportional to the shaft speed
and direction. The hollowshaft encoder is attached to the motor shaft
by using a clamp down collar. The HS35R can accommodate several
machine shaft diameters by selecting the appropriate bore size. During
installation, certain physical properties associated with the mechanical
coupling must be observed to ensure a long operation life of the
encoder.
B. SHAFT EXTENSION
Solid shaft preferred, keyway allowed; flatted shaft must not be used.
The minimum shaft engagement length that will allow support to
encoder housing is 1.25", Shaft engagement length of 1.60" (40.6mm)
or longer is recommended for reduced wobble. The longest shaft
length as measured from the mounting face that will allow installation
of the shaft cover is 2.60" (66 mm) maximum. Installations that employ
a press-fit or screwed-on stub shaft adapter should align the stub shaft
to 0.002" TIR or less with a dial indicator
C. TETHER POINT
For general industrial machinery and C-face motor installations, locate
the tether hole at the nominal bolt circle location. The tether holes are
slightly elongated, to allow for hole location tolerance and arcing of the
tether, if the hole location is not flush with the tether surface.
MECHANICAL INSTALLATION
HOLE LOCATION BOLT SIZE
2.94"(75 mm) 3/8"(9.5 mm)
3.63" (92 mm) 1/2" (12 mm)
2.5"-3.25" (63-82mm) 1/4" (6 mm)
BOLT SIZE RECOMMENDED
TORQUE
1/4"(6mm)
5/16"(8mm
3/8"(9.5mm)
1/2"(12mm)
50-60 in-lbs
70-80in-lbs
100-125 in-lbs
125-150 in-lbs
STEP 1: PREPARATION AND RECOMMENDED TOOLS
Disconnect power from equipment and encoder cable. Ensure that you
have the proper tools. Typical tools that may be needed depending on
the options chosen are:
#2 Phillips Screwdriver; 5/32" Hex Wrench(US); Caliper Gauge; Dial
Indicator Gauge; 3/8", 1/2" or 1/4" T- handle Wrenches (tether
options); Dynapar M100 encoder tester.
STEP 2: CHECK AND CLEAN THE MATING SHAFT
Ensure that the mating shaft is within proper tolerances.
Recommended mating shaft diameter tolerances should be nominal
+0.0000"/-0.0005" [0.00 to -0.013mm] and shaft runout TIR should be
under 0.002".
Clean the mating shaft of any burrs and check that mating shaft
engagement is at least 1.25" inside the encoder shaft. Using a dial
indicator gauge verify that the motor shaft Total Indicated Reading
(TIR) is less than 0.002" [ 0.05 mm].
GASKET
FLAT END CAP
END CAP SCREWS (3X)
BUTTON HEAD HEX
TETHER SCREWS
(10-32 x .375")
ENCODER BODY
TETHER
CLAMP
STEP 3: INSTALL ENDCAP
The encoder ships with an endcap to cover the back end of the
encoder body, and although optional, is reccommended for additional
environmental protection. To install, remove the factory installed three
screws at the back of the encoder, properly discard the removed back
plate and the three screws. Unpack the endcap, gasket and the three
screws from the factory supplied kit. Align the three holes and fasten
the gasket and end cap to the encoder body as shown.
STEP 4: INSTALL THE TETHER ON ENCODER
Rotate the tether to the required orientation and tighten the tether arm
to the encoder body using the three screws provided .The hollowshaft
series encoder tethers can be rotated in 15 degree increments so that
connector or cable exit can be conveniently located.
STEP 5: INSTALL WASHERS ON TETHER
Slide the flat nylon washer on the side away from the bend and the
flanged nylon washer on the side of the bend and press them together
until they are fully seated in the tether hole. One steel washer is to be
used on each side of the nylon washer.
STEEL WASHERS
NYLON
INSULATING
WASHERS HEX BOLT
SHAFT SIZING
INSERT

Application Assistance 1.800.234.8731 (847.662.6633)
Page 3
STEP 6: SLIDE ENCODER ON SHAFT
Carefully slide the encoder all the way down until the tether rests on
the motor face without any stress on the tether. Do not tighten the shaft
clamp on the encoder yet
STEP 7A: SECURE TETHER TO MOUNTING FACE (MOTOR MOUN
FLAT STEEL WASHER FLAT NYLON WASHER
FLANGED NYLON WASHER
FLAT STEEL
WASHER
HEX BOLT
MOUNTING HOLE
MOUNTING FACE OF MOTOR
BACK COVER SCREWS
Rotate the tether arm until it is at the correct orientation and is aligned
with the mounting holes on the the motor or equipment. Install one
steel washer on both sides of the nylon washer. Refer figure above.
Fasten the tether arm to the motor or machine housing using the
supplied 3/8” bolt (4.5” C-face applications) or 1/2” bolt (8.5” C-face
applications). Ensure that there is no stress or flexing of the tether arm
when secured.
STEP 7B: SECURE TETHER TO MOUNTING FACE (FAN COVER
MOUNT)
T-BOLT JAM NUT
STEEL WASHERS
NYLON WASHERS
FAN COVER (MOTOR)
TETHER ARM
INSERTED T-BOLT POSITION
T-BOLT AFTER 1/4 TURN
Slide and insert the T-bolt as shown in the figure into the fan cover. Use
the supplied insulating hardware and washers as shown. Tighten the
jamnut to firmly secure the tether.
STEP 8: TIGHTEN ENCODER CLAMP ONTO MATING SHAFT
Check to make sure that the tether is still in its "unstressed" condition.
Adjust position of encoder on shaft if necessary and then tighten the
shaft clamp on the encoder. Tighten clamp to stated torque value
provided on encoder datasheet (50-55 in-lbs.).
NOTE: ENCODER MODELS WITH SPLIT CLAMPS HAVE TWO SCREWS TO
TIGHTEN DOWN. PLEASE ENSURE THAT BOTH SCREWS ON THE CLAMP
ARE TIGHTENED DOWN SECURELY. YOU MAY HAVE TO ROTATE THE
SHAFT TO TIGHTEN BOTH SCREWS DOWN.
STEP 9: GOOD INSTALLATION CHECK POINT
1.75
44,5[]
.67
16.9[]
.20
5.1[]
MAXIMUM SHAFT PROTRUSION
FROM MOUNTING FACE
FOR USE OF END CAP
2.60
66[]
TYPICAL CLEARANCES
FROM MOUNTING FACE
RECOMMENDED 1.60" OR LONGER
MATING SHAFT ENGAGEMENT;
MINIMUM 1.25" REQUIRED
CHECK WOBBLE
ON THIS FACE
Follow the 3 step installation check to ensure a good installation thus
far. Refer to figure above for key reference dimensions
A. Check clearances from mounting face. Ensure you have a
minimum clearance of 1/16" between the encoder shaft and any non-
rotating surface closest to the encoder shaft
B. Check tether installation. Make sure that the tether is unstressed.
There should be no visible bending or deflection on any surface of the
tether. Visible tether deflections should be corrected immediately. If the
tether is bent or distorted, DO NOT USE, and call the factory for a
replacement tether. Tether installation is critical to the long life of the
bearings and improper tether installation will lead to excessive bearing
loads and encoder failure.
C. Check wobble of encoder housing. Turn the shaft by hand and
make sure that the shaft turns freely and does not produce excessive
runout/wobble of the encoder. Most encoder installations will have
wobble arising from shaft tolerances. Measure the wobble on the
visible back face of the encoder.A wobble of less than 0.007" TIR will
not have any adverse effect on encoder performance. In general, the
lower the TIR of runout, the better.
STEP 10: BASKET GUARD INSTALLATION (optional)
GUARD
ENSURE
CLEARANCE
HERE
ENSURE
CLEARANCE HERE
After installation of the encoder place the accessory cover over the
encoder with the large opening over the connector or cable and shorter
opening positioned over the tether. Ensure the cover is fully seated on
the motor face and secure with bolts and washers provided. When
mounting to a fan cover instead of a 56C face cover, center cover and
drill 3 mounting holes(0.17") in diameter. Then use the 3 #10-24 self
tapping screws and washers provided. Install the warning label in the
most conspicious position. Snap guard is to be used as shown (use if
required).

Application Assistance 1.800.234.8731 (847.662.6633)
Page 4
SPECIFICATIONS
ELECTRICAL CONNECTIONS
Sig. A
Sig. B
Sig. Z
Power +V
N/C
Com
Case
Sig. A
Sig. B
Sig. Z
0V Sense
5V Sense
Encoder
Function
E
D
C
B
F
A
—
—
—
—
—
—
Pin
BRN
ORN
YEL
RED
—
BLK
‡GRN
—
—
—
—
—
Cable
#108594-*
6 Pin
Single Ended
Wire
Color
_
_
_
BRN
ORN
—
RED
—
BLK
GRN
BRN/WHT
ORN/WHT
—
—
—
A
B
—
D
—
F
G
C
E
—
—
—
Cable
#108596-*
7 Pin Dif Line Drv
w/o Id x
BRN
ORN
YEL
RED
—
BLK
GRN
—
—
—
—
—
A
B
C
D
E
F
G
—
—
—
—
—
Cable
#108595-*
7 Pin
(If Used)
A
B
C
D
E
F
G
H
I
J
—
—
BRN
ORN
YEL
RED
—
BLK
GRN
BRN/WHT
ORN/WHT
YEL/WHT
—
—
Pin
Wire
Color Pin
Wire
Color Pin
Wire
Color
Cable
#112123-*
6 Pin Dif Line
Drv w/o Id x
Pin
Wire
Color
E
D
—
B
—
A
—
C
F
—
—
—
BRN
ORN
—
RED
—
BLK
‡GRN
BRN/WHT
ORN/WHT
—
—
—
5
8
3
12
7
10
9
6
1
4
2
11
BRN
ORN
YEL
RED
—
BLK
—
BRN/WHT
ORN/WHT
YEL/WHT
GRN
BLK/WHT
Cable
#108615-*
12 Pin CCW
(If Used)
Pin
Wire
Color
Connector & mate/accessory cable assembly pin numbers and wire color information is provided here for
reference. Models with direct cable exit carry the same color coding as shown for each output configuration.
6, 7 & 10 Pin MS Connectors and Cables - Code 6 = 0 to 9, A to G
Cable # 114448-*
10Pin Bayonet
Pin
A
B
C
D
E
F
G
H
J
K
Wire
Color
BRN
ORN
YEL
RED
—
BLK
GRN
BRN/WHT
ORN/WHT
YEL/WHT
—
—
—
—
Cable # 1400635-
or 109209-
(NEMA4)10 Pin Dif
Line Drv w/Idx
(If Used)
Connector pin numbers and cable assembly wire color information
is provided here for reference.
5 & 8 Pin M12 Accessory Cables when Code 6 = H orJ
Encoder Cable # 112859- Cable # 112860- Cable # 112860-
Function 5 Pin Single Ended 8 Pin Single Ended 8Pin Differential
Pin Wire Color Pin Wire Color Pin Wire Color
Sig.A
Sig.B
†Sig.Z
Power +V
Com
4
2
5
1
3
–
–
–
Sig.
–
A
Sig. –
B
†Sig. – Z
BLK
WHT
GRY
BRN
BLU
–
–
–
1
4
6
2
7
–
–
–
BRN
ORG
YEL
RED
BLK
–
–
–
1
4
6
2
7
3
5
8
†Index not provided on all models. See ordering information
Cable Configuration: PVC jacket, 105 °C rated, overall foil
shield; 24 AWG conductors, minimum
BRN
ORG
YEL
RED
BLK
BRN/WHT
ORG/WHT
YEL/WHT
(Reverse Phasing, A leads B for CCW also
available: See Code 7 in Ordering Information)
* 1) Note: Standard cable length is 10 feet but may be ordered in any length in 5 foot increment. For example, -0020 is a 20 foot cable.
2) “MS”type mating connectors and prebuilt cables are rated NEMA 12. “M12”Cable assemblies are rated IP67
3) For watertight applications,use NEMA4 10 pin cable &connector 109209-XXXX.
‡Only with cable option A thru G.
STANDARD OPERATING CHARACTERISTICS
Code: Incremental
Resolution: to 5000 PPR (pulses/revolution) See Ordering
Information
Format: Two channel quadrature (AB) with optional Index (Z), and
complementary outputs
Phase Sense: A leads B for CW shaft rotation viewing the shaft
clamp end of the encoder
Quadrature Phasing:
For resolutions 200 to 300PPR and 1200PPR and above: 90°±30°
electrical; all other resolutions: 90°±15°
Symmetry:
For resolutions 200-300PPR and above1024PPR:180°±25°
electrical; all other resolutions: 180°±18°
Waveforms: Squarewave with rise and fall times less than 1
microsecond into a load capacitance of 1000 pf
ELECTRICAL
Input Power: 5-26VDC, 5-15VDC. 50 mA max., not including
output loads.
Outputs: ET7272, ET7273, 4469, High-Power-Line-Driver
Frequency Response: 125 kHz (data & index)
Noise Immunity: Tested to EN61326-1 EMC
Termination: MS Connector; M12 Connector; cable exit w/seal.
See Ordering Information
Mating Connector: 6 pin MS, style MS3106A-14S-6S (MCN-N4)
7 pin MS, style MS3106A-16S-1S (MCN-N5)
10 pin MS, style MS3106A-18-1S (MCN-N6)
10 pin Bayonet, MS3116-F12-10S (607545-0001)
Cable w/ 5 pin M12 connector, p/n 112859-xxx Cable w/ 8 pin
M12
connector, p/n 112860-xxx
MECHANICAL
Shaft Material: 6061-T6 Aluminum
Bore Diameter: 6mm to 28mm, 1/4‰to 1.25‰, electrically
isolated
Mating Shaft Length: 1.25‰, Minimum, 1.60‰, Recommended
Shaft Speed: 6000 RPM, Maximum (Enclosure Rating is IP64 at
speed over 5000 RPM)
Starting torque: 8.0 in-oz. maximum (at 25°C)
Running torque: 5.0 in-oz. maximum (at ambient)
Bearings: ABEC 1
Housing and cover: Powder CoatedAluminum
Disc material: Plastic or metal (unbreakable)
Weight: 1.76lb (28 Oz) Typical
ENVIRONMENTAL
Standard Operating Temperature: -40 to +85°C (0 to +70°C with
4469 line driver, see “Ordering Information”. At shaft speed above
3000 RPM, derate 10°C per 1000 RPM
Extended Temperature Range: -40 to +100°C (See ordering
information)
Storage temperature: -40 to +100°C
Shock: 400g, 6mSec
Vibration: 5 to 3000 Hz, 20g
Humidity: 100%
Enclosure Rating: IP67 (IP64 at shaft speed above 5000 RPM)
A leads B, CW (from clamp end)
Index Width: 150° to 330°

Application Assistance 1.800.234.8731 (847.662.6633)
Page 5
DIMENSIONS inch
[mm]
1.250 I.D. COMPLETELY THRU THE SHAFT
FOR DIA. 1.250 +.000, -.003" SHAFT
3X
PILOT
10-32 UNC-2B (X) .19 DEEP
ON DIA. 3.000 BOLT CIRCLE
3X
10-32 CLAMP SCREW
TORQUE TO 50 - 55 IN/LBS
WITH LOCTITE ON THREADS
SHOWN WITH 10 PIN CONNECTOR
FOR REFERENCE
2X
1.95
[49.53].57
[14.48]
.06
[1.52]
120˚
ø2.50
[63.45]
ø1.25
[
31.75
]
ø3.80
[96.52]
2.25
[57.15]
2.50
[63.50]
3.36
[85.34] ø3.000
[
76.20]
[]
21.84
.86
12 PIN
10 PIN MS
6 & 7 PIN MS
5 & 8 PIN M12 CABLES
.75
[ 19.05 ]
.67
[17.07]
.75
[19.05 ]
.85
[ 21.59 ]
.89
[22.61]
40˚
2.50
[63.50]
2.02
[51.35]
3.02
[76.80 ]
.54
[13.7]
4.43
[112.5]
Ø2.36
[59.9]
.11
[2.8] 1.95
[49.5]
.06
[1.52]
Ø2.25
[57.2] 3.80
[96.5]
3 X 120°
2.53
[64.3]
2.50
[63.5]
3.80
[96.5]
18.11
[460]
3X 8-32 X .30 DEEP
ON 3.00 B.C.
TETHER
AND BRACKET
PROVIDED
AS A KIT
.03
[.76]
10-32 CLAMP SCREWS
TORQUE TO
25–35 IN/LBS
FLAT STEEL WASHER FLAT NYLON WASHER
FLANGED NYLON WASHER
FLAT STEEL
WASHER
HEX BOLT
MOUNTING HOLE
MOUNTING FACE OF MOTOR
BACK COVER SCREWS
Typical Motor Installation
SHOWN WITH TORQUE ARM
Note: The rod tether is adjustable from
452-572mm center-to-center without
cutting and can be shortened via cutting
to a minimum of 61mm.

Application Assistance 1.800.234.8731 (847.662.6633)
Page 6
114574-0001 Slotted Tether Kit
2.30
[58.42] .53 [13.46]
4.50
[114.3]
Ø3.50 [89]
Ø2.506
[63.65]
1.25 [31.75]
2.50
[63.5]
.500 [12.7]
.63 [16]
24XØ
ON A Ø3.000 [76.2] B.C.D
.200 [5.08]
(24X)
15˚
(2X) 45˚X .125
[3.17]
90.0˚
114573-0001 Tether Kit
.530 [13.46]
Ø 3.500
[88.9]
Ø 2.506
[63.65]
Ø .53 [13.46]
2.94
[74.68]
Ø .82 [20.83]
1.25 [31.75]
(24X)
ON 3.000 [76.2] B.C.D
Ø .20
[.51] (24X)
15˚
2.350
[59.7]
90.0˚
DIMENSIONS inch
[mm]
.530
[13.46]
Ø 3.500
[88.9]
Ø 2.510
[63.75]
3.525
[89.54]
ON 3.000 B.C
[76.2]
(24X)
Ø .20
[5.08]
(24X) 15°
.25 [6.35]
1.25 [31.75]
.75
[19.05]
2.14
[54.36]
.625
[15.88]
90.0°
114575-0001 Tether Kit
OPTIONAL SAFETY COVER(S)
0.300" TYP
0.48 THRU
HOLES ON
5.875 B.C.
(6 PLACES)
6.38
[162.1]
3.30
[83.8]
OPTIONAL BULKHEAD
CONNECTOR
(OPTION F)

Application Assistance 1.800.234.8731 (847.662.6633)
Page 7
LED OUTPUT OPTION
Dynapar Exclusive: The LED Output Indicator Option makes Dynapar
brand the only encoders that show they are installed and operating
correctly.
Green light emitting diodes (LEDs) are connected to the signal outputs
of the encoder. Set to turn on when the output voltage falls below 2
volts, the LEDs will alternate as the encoder shaft is rotated. For
models with differential, or complimentary outputs, a green LED is
connected to the non-inverting output and a red LED is connected to
the inverting output. In this case, the LED will alternate green-red as
the non-inverting output, then the inverting output alternately pulse.
A visual indication of the status of the Index output - also called the
Reference, Zero or Marker pulse - makes alignment of the electrical
output to a physical point on the machine or process much easier. The
encoder shaft is simply rotated until the Index LED turns on, then the
shaft coupling is tightened to keep the encoder aligned with the
mechanics.
Constant green or red LEDs indicate the corresponding output is
permanently grounded, whereas no (green or red) indicating shows
that an output is tied to the power supply. Yellow indications occur
when both the green and red LEDs turn on at the same time, pointing
to a grounded signal at the output that fails to turn off.
The LED Output Indicator Option is packaged in a sealed extruded
aluminum housing, providing a rugged, washdown rated and high
noise immunity feature that does not derate the encoder performance.
Current draw is only 0.5 mA per channel, and the circuitry works with
all electrical output configurations.
SPECIFICATIONS
Note: The following LED option specifications may supercede
standard encoder specifications
LED Characteristics: On when output signal is < 2 VDC Input
Power: 5 to 26 VDC at 0.5mA per channel; 0.5mA max for unidirec-
tional, 1.0mA max for bidirectional, 1.5mA max for bidirectional with
Index
Electrical Protection: Over-voltage, reverse voltage and short-circuit
protected
Noise Immunity: Tested to IEC801 level 3 for Electro Static Discharge,
Radio Frequency Interference and Electrical Fast Transients
Standard Operating Temperature: -40 to +85°C (0 to +70°C with
4469 line driver, see “Ordering Information”). At shaft speed above
3000 RPM, derate 10°C per 1000 RPM
Extended Temperature Range: -40 to +100°C (See ordering
information)
Storage temperature: -40 to +100°C
Shock: 50 G’s for 11 milliseconds duration
Vibration: 5 to 2000 Hz @ 20 G’s
Humidity: to 98% without condensation
Enclosure Rating: NEMA12 / IP54 standard; NEMA4 / IP66 when
ordered with shaft seal
A
TYPICAL OUTPUT WAVEFORMS AND LED INDICATIONS
Single-Ended
Bidirectional A
B
Bidirectional
With Index A
B
Z
Unidirectional
Differential
A/A
B/B
AA
A/A
B/B
Z/Z
Output Voltage Output Indicator
GG
oo
GG
GG
oo
o
GG
GG
G
oo
o
o
GG
GG
G
R
R
R
R
G
GG
G
R
RR
RR
GG
Note: G= Green; R= Red; O= Off
SINGLE-ENDED
Alternate Green/Off
HOW TO USE THE LED OUTPUT INDICATIONS
TO TROUBLESHOOT WIRING PROBLEMS
ABNORMAL
NORMAL
1. No LEDs come on
2. LED stays Green
3. LED stays Red
4. Green LED stays Off
5. Red LED stays Off
6. LED alternates Green/Yellow
7. LED alternates Red/Yellow
1. No power, or reversed power
2. Signal tied to Common
3. Compliment tied to Common
4. Signal tied to Power
5. Compliment tied to Power
6. Signal tied to Common, Compliment OK
7. Compliment tied to Common, Signal OK
PROBLEM
SYMPTOM
DIFFERENTIAL
Alternate Green/Red

Application Assistance 1.800.234.8731 (847.662.6633)
Page 8
ORDERING INFORMATION
European Sales Representitive
Hengstler GmbH
Uhlandstrasse 49, 78554 Aldingen
Germany
www.hengstler.com
Customer Service:
Tel.: [phone]
Fax: [phone]
[e-mail]
Worldwide Brands: NorthStarTM • AcuroTM • DynaparTM • HengstlerTM • HaroweTM
WWW.DYNAPAR.COM
Headquarters: 1675 Delany Road •Gurnee, IL 60031-1282 •USA
INNOVATION - CUSTOMIZATION - DELIVERY
Technical Support
Tel.: [phone]
Fax: [phone]
[e-mail]
0 None
1 4.5”C-face tether
2 8.5”C-face tether
3 Slotted tether (to fit
standard AC motor
fan cover)
Not available when
Code 5 is D,E,F,G, Q, R
4 Same as 1 w/cover
5 Same as 3 w/cover
CSame as A with 56C
cover (Single Only)
Available when Code 5
is D,E,F,G, Q, R
6 Same as 1 w/dual
cover
7 Same as 3 w/dual
cover
8 Same as 2 w/
180 C-face cover
(single or dual
output)
ARod tether
BRod tether with
ground strap.
DSame as B with
56C cover (Single
Output)
10 foot Cable Assemblies with MS Connector
108594-0010 6 Pin MS, Cable Assy. For Use with Single Ended Outputs
108595-0010 7 Pin MS, Cable Assy. For Use with Single Ended Outputs
108596-0010 7 Pin MS, Cable Assy. For Use with Differential Line Driver w/o Index Outputs
112123-0010 6 Pin MS, Cable Assy. For Use with Differential Line Driver w/o Index Outputs
1400635-0010 10 Pin MS, Cable Assy. For Use with Differential Line Driver with Index Outputs
114448-0010 10 Bayonet, Cable Assy. For Use with Differential Line Driver with Index Outputs
109209-0010 NEMA4 10 pin MS, Cable Assy. For Use with Differential Lne Driver with Index Outputs
10 foot Cable Assemblies with M23 Connector
108615-0010 12 M23, Cable Assy. For Use with Differential Line Driver with Index Outputs, CCW
15 foot Cable Assemblies with M12 Connector
112859-0015 5 Pin M12, Cable Assy. For Use with Single Ended Outputs
112860-0015 8 Pin M12, Cable Assy. For Use with Single Ended Outputs
112860-0015 8 Pin M12, Cable Assy. For Use with Differential Line Driver Outputs
0 6 pin
1 7 pin
2 10 pin
3 12 pin
4 10 pin bayonet
5 6 pin+mating
6 7 pin+mating
7 10 pin+mating
8 12 pin+mating
9 10pin
bayonet+mating
A 0.5m (18”) cable
C 1m (36”) cable
D 2m (72”) cable
E 3m (120”) cable
F
0.3m (13”) cable with
10-pin bulkhead
connector and mate
G 0.3m (13”) cable
H 5 pin M12
J 8 pin M12
Ordering Information
Code 2: PPR Code 7: Options
Code 1: Model
HS35R Heavy-Duty,
Hollowshaft
Encoder
Code 3: Bore Size
Code 6: Termination
Code 4: Fixing
Code 5: Output Format
0001
0003
0010
0012
0015
0032
0050
0060
0100
0120
0200
0240
0250
0300
0360
Accessory Kits:
114573-0001 T
ether Kit, 4.5”C-face single point with 3/8”bolt
114574-0001 Tether Kit, Slotted with T-bolts for standard
AC motor fan covers
114575-0001
Tether Kit, 8.5”C-face single point with 1/2”bolt
114591-0001 Cover Kit, 56C face
114592-0001 Cover Kit, fan cover
114593-0001 Dual Cover Kit, 56C face
114928-0001 Dual Cover Kit, 180C-face
114594-0001 Dual Cover Kit, fan cover
116233-0001 Rod Tether only
116233-0002 Rod Tether + 56C face cover (single)
116233-0004 Rod Tether + grounding strap
116233-0005 Rod Tether + grounding strap +5 6C fa ce
. cover (single)
0500
0512
0600
0900
1000
1024
1200
1500
2000
2048
2400
2500
3072
4000
4096
5000
0 6mm
1 1/4”
2 5/16”
3 8mm
4 3/8”
5 10mm
612mm
7 1/2”
8 5/8”
9 15mm
A 16mm
C 19mm
D 3/4”
E 20mm
F 7/8”
G 24mm
H 1”
J 1-1/8”
K 1-1/4”
M 14mm
N 18mm
P 25mm
R 28mm
0 ABZ, 5-26VDC push-pull
1 ABZ, 5-26VDC O/C
2 ABZ, 5-26VDC O/C w2.2kOhm
H Same as “0”with Extended temp range
J Same as “1”with Extended temp range
KSame as “2”with Extended temp range
Not available when Code 6 is H
4 Differential AB only, 5-26VDC, 5-26VDC out (7272)
5 Differential AB only, 5-26VDC in, 5VDC out (7272)
ADifferential AB only, 5-26VDC in, 5VDC out (4469)
CDifferential AB only, 5-15VDC in, 5-15VDC out
(4469)
LSame as “4”with Extended temp range
MSame as “5”with Extended temp range
Not available when Code 6 is 0, 1, 5, 6, or H
6 Differential ABZ, 5-26VDC in, 5VDC out (7272)
7 Differential ABZ, 5-26VDC in, 5-26VDC out (7272)
8 Differential ABZ, 5-26VDC in, 5VDC out (4469)
9 Differential ABZ, 5-15VDC in, 5-15VDC out (4469)
D Dual isolated outputs, same as “6”
E Dual isolated outputs, same as “7”
F Dual isolated outputs, same as “8”
G Dual isolated outputs, same as “9”
NSame as “6”with Extended temp range
PSame as “7”with Extended temp range
QSame as “D”with Extended temp range
RSame as “E”with Extended temp range
WABZ, 10-24VDC Line Driver
for cable runs
up to 500 ft/120m using the Dynapar
cable assemblies listed below
Mating Connectors (no cable)
MCN-N4 6 pin, style MS3106A-14S-6S
MCN-N5 7 pin, style MS3106A-16S-1S
MCN-N6 10 pin, style MS3106A-18-1S
607545-0001 10 pin bayonet, style MS3116-F12-10S
PS LED Output
Blank No Option
01 Reverse Phasing
(A leads B, CCW)
Available when Code
5 is 0-2, 6 and 7 and
when Code 6 is 0-2
or 5-7