EAE EE-6604V2 .BWF Guide

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Model No. EE-6604V2 .BWF
Long platform scissor lift, Low Profile
Electrical Leveling
Lifting Capacity 4000KG
Installation, Operation
andPartsManual
Distributed by
Please read this entire manual carefully and completely before installation or operation of the lift.
DATE: 04/05/2017

Installation, Operation and Parts Manual
EE-6604 V2.BWF
- 2
IMPORTANTNOTES
Beforestartup,connectingandoperatingEAEproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in
particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingEAEproductsandthus
associatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothedevice,
WhenanEAEproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsand
informationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofEAEoritssupplier,andareprotectedagainstduplicationandreproductionbycopyright
laws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofis
prohibitedandoffendersareliabletoprosecution;EAEreservestherightorinitiatescriminalproceedingsandassertsclaimsfordamages
intheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,even
ifsuchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesand
genuinereplacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofEAEislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto
damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofEAE.
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Installation, Operation and Parts Manual
EE-6604 V2.BWF
- 3
IMPORTANTNOTES.................................................................................................................................................2
SAFETYNOTES.........................................................................................................................................................4
1.1Operationofliftingplatforms.......................................................................................................................................4
1.2Checkingoftheliftingplatforms...................................................................................................................................4
1.3Importantsafetynotices...............................................................................................................................................5
1.4Warninglabels..............................................................................................................................................................6
1.5Potentialsafetyrisks.....................................................................................................................................................7
1.6Noiselevel.....................................................................................................................................................................7
PACKING,STORAGEANDTRANSPORTATION...........................................................................................................8
2.1Theliftwasdismantledinto3partsfortransportation................................................................................................8
2.2Storage..........................................................................................................................................................................8
2.3Liftingandhandling......................................................................................................................................................8
PRODUCTDESCRIPTIONS.........................................................................................................................................9
3.1Generaldescriptions.....................................................................................................................................................9
3.2Constructionofthelift..................................................................................................................................................9
3.3Dimensions..................................................................................................................................................................10
3.4Safetydevicedescriptions...........................................................................................................................................11
3.5Technicaldata.............................................................................................................................................................12
INSTALLATIONINSTRUCTIONS...............................................................................................................................12
4.1Preparationsbeforeinstallation.................................................................................................................................12
4.2Installationattentions.................................................................................................................................................13
4.3GeneralInstallationSteps...........................................................................................................................................14
4.4Itemstobecheckedafterinstallation........................................................................................................................16
OPERATIONINSTRUCTIONS...................................................................................................................................17
5.1Precautions.................................................................................................................................................................17
5.2Descriptionsofcontrolpanel......................................................................................................................................17
5.3Flowchartforoperation.............................................................................................................................................18
5.4Operationinstructions................................................................................................................................................18
TROUBLESHOOTING.............................................................................................................................................20
MAINTENANCE......................................................................................................................................................21
Annex1,FloorPlan...........................................................................................................................................................22
Annex2,Electricalschemesandpartslist........................................................................................................................24
Annex3,Hydraulicschemesandpartslist.......................................................................................................................28
Annex4,Pneumaticschemeandpartslist.......................................................................................................................32
Annex5,Mechanicallyexplodeddrawingsandpartslist.................................................................................................33
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SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosotothe
owneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedin
writing.
Beforeloadingavehicleontotheliftingplatform,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswith
theoperatingproceduresinseveraltrialruns.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasicsafetyrequirementsstipulatedinthedirective2006/42/EC
HarmonizedEuropeanstandards
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto
performchecking.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis
completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof
engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheload
bearingelementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoload
bearingcomponents.
Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledged
rulesofengineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.

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1.3Importantsafetynotices
1.3.1Recommedforindooruseonly,DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstable,levelanddryandnotslippery,andcapableofsusutainingtheload.Donotinstallthe
liftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular
maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a.Disconnectthepower;
b.Emptytheoiltank;
c.Lubricatethemovingpartswithgrease.
WARNING：thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuilt
intothisproduct,butmustbesuppliedbytheoperator.
Attention:Forenvironmentprotection,pleasedisposethedisusedoilinaproperway.
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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangers
ofusingtheliftinanincorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedor
damaged.Pleasereadcarefullythemeaningofeachlabelandmemoriesthemforfutureoperation

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1.5Potentialsafetyrisks
1.5.1Mainsvoltage
Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive
Safetymeasures:
Onlyeverusethepowercordprovidedoratestedpowercord.
Replacewireswithdamagedinsulation.
Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,
thereisariskofthevehiclefallingofftheliftingplatformortippingup.
Safetymeasures:
Theliftingplatformisonlyevertobeemployedfortheintendedpurpose.
CarefullystudyandheedalltheinformationgiveninSection1.4.
Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB.Foryourhealthconsideration,itissuggestedtoplaceanoisedetectorin
yourworkingarea.
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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledinto3partsfortransportation
NamePackedbyDimensionWeightQuantity
ControlcabinetWoodencase510*480*130084KG1
PowersideplatformCartonwithwoodenbase5100*700*3601550KG1
ThesecondaryplatformCartonwithwoodenbase5100*700*3601550KG1
RampBubblefilm1300*680*250106KG1
2.2Storage
Thepacksmustbekeptinacoveredandprotectedareainatemperaturerange0f‐10℃to+40℃.Theymustnotbeexposedtodirect
sunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeof
thepacksmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore
stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrapped
togetherandrestrainedtostopthemfalling.
2.3Liftingandhandling
Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Thecenterofgravityandlashingpointsaremarkedonthe
packaging.Neverattempttohoistortransporttheunitusingliftingslings.
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Openingthepacks
Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepacking
listarepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)
ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking)
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandtheplatformcylinder.

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PRODUCTDESCRIPTIONS
3.1Generaldescriptions
Thismodelissurfacemountedandismainlycomposedbyliftingplatforms,baseplates,oilcylindersandasetofoperationunit.Thegear
pumpworkswhenpowersupplyisconnectedandmeanwhileoilinthepumppushesupwardsthepistonsofoilcylinders.Thus,scissor
bracketsoftheliftriseaccordingly.Themechanicallockwillautomaticallyengagedincaseoffailureofhydraulicsystem.
Besides,designslike24Vworkingvoltageofcontrolboxandlimitswitch,low‐heightalarmingbuzzer,anti‐surgevalves,etchavefully
consideredyourpersonalsecurity.
3.2Constructionofthelift

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3.3Dimensions