EAE EE-6503V2 Guide

Model No. EE-6503V2
Short platform scissor lift
Manual Levelling
Lifting capacity: 3500KG
Installation, Operation
and Parts Manual
Please read this entire manual carefully and completely before installation or operation of the lift.
2017.08.18 - 540104117

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IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus
associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device,
When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information
on its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws,
international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited
and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event
of infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if
such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine
replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of EAE.

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IMPORTANT NOTES .............................................................................................................................................................. 1
SAFETY NOTES ...................................................................................................................................................................... 4
1.1 Operation of lifting platforms ................................................................................................................................................. 4
1.2 Checking of the lifting platforms ............................................................................................................................................. 4
1.3 Important safety notices ......................................................................................................................................................... 5
1.4 Warning labels ........................................................................................................................................................................6
1.5 Potential safety risks................................................................................................................................................................ 7
1.6 Noise level ............................................................................................................................................................................... 7
PACKING, STORAGE AND TRANSPORTATION ........................................................................................................................ 8
2.1 The lift was dismantled into the following 3 parts for transportation .................................................................................... 8
2.2 Storage .................................................................................................................................................................................... 8
2.3 Lifting and handling ................................................................................................................................................................ 8
PRODUCT DESCRIPTIONS ...................................................................................................................................................... 9
3.1 General descriptions................................................................................................................................................................ 9
3.2 Construction of the lift............................................................................................................................................................. 9
3.3 Dimensions .............................................................................................................................................................................. 9
3.4 Safety devices descriptions....................................................................................................................................................10
3.5 Technical data ....................................................................................................................................................................... 10
INSTALLATION INSTRUCTIONS ............................................................................................................................................ 11
4.1 Preparations before installation............................................................................................................................................ 11
4.2 Installation attentions ........................................................................................................................................................... 13
4.3 General Installation Steps ..................................................................................................................................................... 13
4.4 Items to be checked after installation. .................................................................................................................................. 16
OPERATION INSTRUCTIONS ................................................................................................................................................ 17
5.1 Precautions............................................................................................................................................................................ 17
5.2 Operation instructions........................................................................................................................................................... 17
5.3 Flow chart for operation ....................................................................................................................................................... 17
5.4 Operation instructions........................................................................................................................................................... 18
5.5 Emergency lowering .............................................................................................................................................................. 19
TROUBLE SHOOTING........................................................................................................................................................... 20
MAINTENANCE ................................................................................................................................................................... 21
Annex 1, Electrical diagrams and parts list ................................................................................................................................. 23
Annex 2, Hydraulic diagrams and parts list................................................................................................................................. 27
Annex 3, Pneumatic diagrams and parts list............................................................................................................................... 30
Annex 4, Mechanically exploded drawings and parts list ........................................................................................................... 31

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the
operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic health and safety requirements stipulated in the directive 2006/42/EC
Harmonized European standards
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of not longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load bearing
elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load bearing
components.

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An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently
familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to check and give an expert option on lifting platforms.
1.3 Important safety notices
1.3.1 Recommend for indoor use only. DO not expose the lift to rain, snow or excessive moisture.
1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. Do not install the lift on
any asphalt surface.
1.3.3 Read and understand all safety warnings before operating the lift.
1.3.4 Do not leave the controls while the lift is still in motion.
1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.6 Only these properly trained personnel can operate the lift.
1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift.
1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.14 Do not modify any parts of the lift without manufacturer’s advice.
1.3.15 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
WARNING：The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
Attention: For environment protection, please dispose the disused oil in a proper way.

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1.4 Warning labels
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an
incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of
each label and memories them for future operation.

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1.5 Potential safety risks
1.5.1 Mains voltage
Insulation damage and other faults may result in accessible components being live
Safety measures:
Only ever use the power cord provided or a tested power cord.
Replace wires with damaged insulation.
Do not open the operating unit.
1.5.2 Risk of injury, danger of crushing
In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object,
there is a risk of the vehicle falling off the lifting platform or tipping up.
Safety measures:
The lifting platform is only ever to be employed for the intended purpose.
Carefully study and heed all the information given in Section 1.4.
Observe the warning notices for operation.
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in
your working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with
appropriate knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following 3 parts for transportation
Name
Packed by
Dimension(mm)
Weight(kg)
Quantity
Control cabinet
Wooden case
500*470*1020
80
1
Lift platforms
Carton with wooden base
1570*580*470
320
2
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight, rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
2.3 Lifting and handling
The packs can be lifted and transported only by using lift trucks.
Opening the packs
When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list
are present.
Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or
damage to parts of the machine (be careful that no parts are dropped while you are opening the packing)
Take special care with the hydraulic power unit, the control panel and the platform cylinder.

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PRODUCT DESCRIPTIONS
3.1 General descriptions
This model is for recessed mounting and is mainly composed by two lifting platforms and a set of power unit. The gear pump works to make
oil in the pump push upwards the pistons of oil cylinders. Meanwhile support scissor brackets of the lift rise accordingly. In the process of
rising, the independent mechanical safety locking system protects the lift from slipping in case of hydraulic failure. Besides, safety designs
like 24V working voltage of control box and limit switch, low-height alarming buzzer, anti-surge valves have fully considered your personal
security.
3.2 Construction of the lift
3.3 Dimensions

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3.4 Safety devices descriptions
POS.
Safety device
Function
1
24V operation voltage
Safety voltage for operators.
2
Max height limit switch
Ensure the lifting platform stop rising when reach a height of 1800mm above the
ground.
3
Safety lowering height
limit switch
The lifting platforms stop lowering at a safety height above the ground. Push DOWN II
button to continue the lowering movement, which accompanies with alarming buzz
warning service persons being away from the moving parts.
4
Mechanical locking unit
Protect the lifting platform from descending dangerously in case of hydraulic failure.
3.5 Technical data
Rated load capacity
3500KG
Full rise height
1800mm
Full lowered height
330mm
Full rise time with load
≤50s
Full lowering time with load
≤30s
Hydraulic pressure
22-24MPa
Pneumatic pressure
6-8 bar
Oil Volume
18L