EAE EE-6501 Guide

Model No. EE-6501
Short platform scissor lift
Low profile
Electrical Levelling
With synchronization protection
Lifting capacity: 3000KG
Distributed by
Please read this entire manual carefully and completely before installation or operation of the lift.
Date: 05/07/2021
Installation, Operation
and Parts Manual

Installation, Operation and Parts Manual
EE-6501
2
IMPORTANT NOTES
Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus
associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device,
When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and
information on its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws,
international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited
and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event
of infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if
such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine
replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of EAE.
All information in this manual is believed to be correct at time of publication.
EAE reserves the right to amend and alter technical data and composition without prior notice.
Please confirm at time of ordering.

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IMPORTANT NOTES ...............................................................................................................................................................2
SAFETY NOTES .......................................................................................................................................................................4
1.1 Operation of lifting platforms ..................................................................................................................................................4
1.2 Checking of the lifting platforms ..............................................................................................................................................4
1.3 Important safety notices...........................................................................................................................................................5
1.4 Warning labels..........................................................................................................................................................................6
1.5 Potential safety risks.................................................................................................................................................................7
1.6 Noise level ................................................................................................................................................................................7
PACKING, STORAGE AND TRANSPORTATION .........................................................................................................................8
2.1 The lift was dismantled into the following 2 parts for transportation .....................................................................................8
2.2 Storage .....................................................................................................................................................................................8
2.3 Lifting and handling..................................................................................................................................................................8
PRODUCT DESCRIPTIONS .......................................................................................................................................................9
3.1 General descriptions.................................................................................................................................................................9
3.2 Construction of the lift..............................................................................................................................................................9
3.3 Dimensions .............................................................................................................................................................................10
3.4 Safety devices descriptions.....................................................................................................................................................11
3.5 Technical data ........................................................................................................................................................................12
INSTALLATION INSTRUCTIONS .............................................................................................................................................12
4.1 Preparations before installation.............................................................................................................................................12
4.2 Installation attentions ............................................................................................................................................................16
4.3 General Installation Steps ......................................................................................................................................................16
4.4 Items to be checked after installation. ...................................................................................................................................20
OPERATION INSTRUCTIONS .................................................................................................................................................20
5.1 Precautions.............................................................................................................................................................................20
5.2 Operation instructions............................................................................................................................................................21
5.3 Flow chart for operation.........................................................................................................................................................21
5.4 Operation instructions............................................................................................................................................................22
5.5 Emergency lowering...............................................................................................................................................................23
TROUBLE SHOOTING............................................................................................................................................................24
MAINTENANCE ....................................................................................................................................................................25
Annex 1, Wiring diagrams and parts list ......................................................................................................................................27
Annex 2, Hydraulic diagrams and parts list..................................................................................................................................31
Annex 3, Pneumatic diagrams and parts list................................................................................................................................35
Annex 4, Mechanically exploded drawings and parts list ............................................................................................................36

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the
operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic health and safety requirements stipulated in the directive 2006/42/EC
Harmonized European standards
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of not longer than one year.
A
(mm)
B
(mm)
C
(mm)
D
(T)
E
(T)
F
(T)
G
(T)
1900
2000
110
1.8
1.2
1.2
1.8

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A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load bearing
elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load bearing
components.
An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently
familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to check and give an expert option on lifting platforms.
1.3 Important safety notices
1.3.1 Recommend for indoor use only. DO not expose the lift to rain, snow or excessive moisture.
1.3.2 Only use this lift on a surface that is stable and capable of sustaining the load. Do not install the lift on any asphalt surface.
1.3.3 Read and understand all safety warnings before operating the lift.
1.3.4 Do not leave the controls while the lift is still in motion.
1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.6 Only these properly trained personnel can operate the lift.
1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift.
1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.14 Do not modify any parts of the lift without manufacturer’s advice.
1.3.15 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
WARNING:The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.

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1.4 Warning labels
All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an
incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning
of each label and memories them for future operation.

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1.5 Potential safety risks
1.5.1 Mains voltage
Insulation damage and other faults may result in accessible components being live
Safety measures:
Only ever use the power cord provided or a tested power cord.
Replace wires with damaged insulation.
Do not open the operating unit.
1.5.2 Risk of injury, danger of crushing
In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object,
there is a risk of the vehicle falling off the lifting platform or tipping up.
Safety measures:
The lifting platform is only ever to be employed for the intended purpose.
Carefully study and heed all the information given in Section 1.4.
Observe the warning notices for operation.
1.6 Noise level
Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in
your working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with
appropriate knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following 2 parts for transportation
Name
Packed by
Dimension(mm)
Weight(kg)
Quantity
Control cabinet
Wooden case
500*470*1020
100
1
Lift platforms
Carton with wooden base
2050*700*400
800
2
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight, rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
2.3 Lifting and handling
The packs can be lifted and transported only by using lift trucks.
Opening the packs
When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list
are present.
Packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or
damage to parts of the machine (be careful that no parts are dropped while you are opening the packing)
Take special care with the hydraulic power unit, the control panel and the platform cylinder.

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PRODUCT DESCRIPTIONS
3.1 General descriptions
This is chassis supporting vehicle lift for road vehicles. Being designed with pretty lower profile(110mm) when at its lowest position, users
could have it installed with great convenience. Its platform extension deign not only can be used as a ramp, but also can serve as an
extended part of the platform for much longer vehicles.
Moreover designs like 24V working voltage of control box and limit switch, alarming buzzer, pneumatic safety lock, anti-surge valves, etc.
have fully considered your personal security.
3.2 Construction of the lift
1. Base frame assembly
2. Scissor bracket
3. Lifting platform
4. Operation unit
5. Oil cylinder

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3.3 Dimensions

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3.4 Safety devices descriptions
POS.
Safety device
Function
1
24V operation voltage
Safety voltage for operators.
2
Max height limit switch
Ensure the lifting platform stop rising at rated maximum height above the
ground.
3
Safe descent limit switch
The lifting platforms automatically stop lowering at a safe height above the
ground. Push an additional DOWN II button to restart the lowering movement
which is accompanied by an audible warning alerting service persons being
away from the moving parts.
4
Mechanical locking unit
Protect the lifting platform from collapsing in case of hydraulic failure.
Synchronization protection device
Disconnect operation power in case unacceptable desynchronization occurs so
as to prevent incidents caused by unintended desynchronization.

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3.5 Technical data
Rated load capacity
3000kg
Full rise height
1850mm
Full lowered height
110mm
Full rise time with load
≤60s
Full lowering time with load
≤40s
Hydraulic pressure
24MPa
Pneumatic pressure
6-8bar
Oil tank volume
10L
INSTALLATION INSTRUCTIONS
4.1 Preparations before installation
4.1.1 Space requirements.
Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed
elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off.
To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings.
4.1.2 Foundations and connections
The user must have the following work performed before erecting the lift.
Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent.
Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Electrical system
connection must be done by licensed technicians. Requirements for power supply cable of the installation site: at least 2.5mm2 wire
core for 3Ph power and 4.0mm2 wire core for 1Ph power.
Refer also to the corresponding information on the name plate and in the operation instructions. Before doing electrical
connection, make sure the lift is electrically adapt to the local power supply.
Routing of the compressed air connection to the installation location.
4.1.3 Foundations preparations
Indoor installation only.
There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions.
There must be sufficient space for driving vehicles on and off.
C20/25 concrete base with strength more than 3000psi, Minimum thickness of 150mm.
Surface: Horizontal and even (Gradients max. 0.5 %)
Newly built concrete ground must be older than 20days.
In mm.

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Surface mounting
The area enclosed by the dash line (2300mm*2500mm) shall have a minimum thickness of 150mm.

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Recessed mounting

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4.1.4 Tools and equipment needed for installation
Tool name
Specification
Qty
Electrical drill
With D16 and D18 drill bit.
1
Open spanner
D17-19mm
2
Adjustable spanner
bigger than D30
1
Cross socket screw driver
PH2
1
Quick spanner handle adapter/ Ratchet
1
Socket spanner
D24mm
1
Levelling device
1mm accuracy
1
Hammer
10 pounds
1
Truck lift
Capacity more than 1000kg
1
Lifting string
Capacity, 1000kg
2
4.1.5 Checking parts
Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but if you
do not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for this and will
charge for any parts subsequently demanded by the buyer.
Control cabinet package
No.
Name
Qty
1
EE-6501.E control cabinet
1
2
Rubber pick up pad
4
3
Expansion bolt
8
4
Pneumatic hose
2m
5
Manual
1
7
Key
1
8
Oil tanks label
1
Platform package
No.
Name
Qty
1
6501.V2 main platform
1
2
6501.V2 secondary platform
1
3
Oil hose covers
5

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4.2 Installation attentions
4.2.1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electrical wires.
4.2.2 All bolts should be firmly screwed up.
4.2.3 Do not place any vehicle on the lift in the case of trial running.
4.3 General Installation Steps
Step 1: Dismantle the package of the lifting platforms.
Remove the carton and packing films wrapped on the platform.
Attention 1: Take off oil hose protectors when cut off the packing strips.
Attention 2: Avoid scratching the painting surface and hoses.
Step 2: Place the lifting platform at expected installation site.
Raise the upper platform by using a forklift and 2 lifting straps until the mechanical lock is engaged. And then hoist the platform onto the
expected installation site. (Refer to the following fig. 1 and 2) Dismantle the bolts that fix the lower platform and its wooden package and
move it to the installation site in the same way as the upper platform.
Attention 1: Before hoisting, make sure the hoses and wires are well protected against damage.
Attention 2: It is necessary to hold the platform during the hoisting process. Irrelevant person is not allowed in installation area.
Fig 1 Fig2
Step 3: Open the package of the control cabinet and take out accessories in it.
Step 4: Connect oil hoses as per Annex 2.
Screw torque for connector is 60N*m.
Firstly, connect the oil hoses between the two platforms. There are 3 oil hoses together.
And then, connect the 3 oil hoses from the main platform with the tie-ins remained on the hydraulic block in the control cabinet. Oil hoses
go into the cabinet trough the holes remained at the bottom of the cabinet.
Attention: Connect as per the marks attached on the hoses and do not contaminate the hydraulic components during the connection.

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Step 5: Connect the electrical system.
Requirements for power supply cable of the installation site: at least 2.5mm2 wire core for 3Ph power and 4.0mm2 wire core for 1Ph
power.
Refer to Annex 1 when fix the electrical system.
Connect the wire connectors for rising and lowering limit switches.
Connect the power suppler cable to external electricity supply.
(For three phase power supply ,if the lift doesn't raise and the motor may turn in the wrong direction, in such event, interchange wires U, V
in the control cabinet) .
Step 6: Connect the pneumatic release system.
Screw torque for connector is 20Nm.
Connect air hoses as per the following fig.
External compressed air shall be prepared by the end user before installation.
Attention: Do not contaminate the pneumatic components during the connection.

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Set the pneumatic pressure between 6-8 bars.
Push upward the button indicated in the following fig and turn the button until the hand of the pressure meter points to the NUMBER ”6” .
Push the button down thereafter.
It is suggested to add ISO VG32 mechanical oil into the oil tank.
Adjust the oil dipping quantity using the button on top of the oil cup.
Step 7: Fill with hydraulic oil.
CLEAN AND FRESH OIL ONLY. DON’T FILL THE TANK COMPLETELY FULL.
Lift must be fully lowered before changing or adding hydraulic oil.
Pour 10 liters of anti-abrasion hydraulic oil into the oil tank. The level of oil shall reach the tippets volume mark of the tank.
Add more oil after running the lift for several cycles until the lift can rise to the maximum lifting height.
Note:It is suggested to use HM NO.46 hydraulic oil .Use HM NO.32 hydraulic oil when temperature is below 10 degree Celsius.
Change the oil 6 months after initial use and change once per year thereafter.
Step 8: Levelling
Refer to 5.2 and 5.4 operation instructions and turn SA2 to “OFF” mode before levelling operation.
Check the connection of the hydraulic and electrical system before levelling operation. Ensure the oil hoses are correctly connected.
Otherwise, oil cylinders may not work synchronously or could be damaged.
Review operation instructions and get familiar with lift controls by running the lift through a few cycles before levelling operation. In
addition, operators need to know clear which levelling valve controls which platform. This could be judged by the way that the oil hose
was connected or by trial raising or lowering.
1. When open the door of the control unit you could see a switch that can shift
the lift from normal working mode to levelling mode or vise versa.
Firstly, the operator should turn the switch to levelling mode
and judge which platform is controlled by DOWN I and which by DOWN II
by trial raising and lowering.
And then push DOWN I and DOWN II at the same time to have both platforms raised to the highest position.
2. Push the UP button to lower both platforms to the lowest position. Repeat this step for several times to vent the air remained in the oil
hose.
3. Turn the switch to the normal working mode and push the UP button to check if both platforms are working synchronously. If they are,
operator can carry out trial running.
4. In case both platforms do not run synchronously, turn the switch to the working mode and push DOWN I and DOWN II to lower both
platforms to the lowest position. (If being equipped with an alarming buzzer, alarming buzz can be heard when you push DOWN II button to
lower the platform)

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5. Turn the switch to the leveling mode , when both platforms lower to the lowest position.
6. Keep the switch under the levelling mode, push DOWN I or DOWN II to have the lower platform raised a bit and push the UP button to
lower both platforms to the lowest position.
7. Keep the switch under the levelling mode, push DOWN I and DOWN II at the same time to raise the platforms about 300mm above
ground.
8. Push the UP button to lower both platforms.
9. Repeat Step 7 and Step 8 for several cycles.
10. Turn the switch to normal working mode and push the UP button to check the synchronization. At this moment, two platforms would
run synchronously.
Repeat step 4 to step 10 in case they are not working synchronously.
Step 9: Fix base frames with expansion bolts.
1. Adjust the distance between the two lifting platforms and mark the points for each anchoring bolt.
2. Drill anchor holes with an electrical drill. Make sure to drill vertically.
3. Remove thoroughly the debris and dust in holes and hammer in and secure with expansion bolts.
Step 10: Fix oil hose protection covers.

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4.4 Items to be checked after installation.
S/N
Check items
YES
NO
1
Screw torque of expansion bolts : 60-80N•m;
2
Rising speed ≥20mm/s;
3
Noise with rated load ≤75dB;
4
Grounding resistance: not bigger than 4Ω;
5
Height difference of the two platform ≤5mm;
6
Mechanical locks are robust and synchronized when running with rated load ;
7
If the control button works as “hold to run”?
8
If limit switches work well?
9
If grounding wire is connected?
10
If rising and lowering smoothly?
11
If there is no abnormal notice during running with rated load?
12
If there is no oil leakage when running with rated load?
13
If there is no air leakage when running with rated load?
14
If expansion bolts, nuts or circlips is well secured?
15
If max lifting height is 1850mm?
16
If Safety advices, name plate and logos are clear?
OPERATION INSTRUCTIONS
5.1 Precautions
5.1.1 Read and digest the complete operation instructions before operating the lift.
5.1.2 Only authorized persons are permitted to operate the lift.
5.1.3 Do not try to raise the vehicle with excessive length or width.
5.1.4 The space above and below the load as well as of the loading carrying devices shall be free of obstructions.
5.1.5 Position supporting pads to pick-up positions recommended by vehicle manufacturers.
5.1.6 Check the vehicle after raising a short distance to ensure that it is corrected and safely positioned.
5.1.7 The load carrying device shall be observed by the operator throughout the motion of the lift.
5.1.8 Engage the safety locking mechanism before entering under the raised vehicle.
5.1.9 Always use safety stands before removing and installing heavy component which may cause uneven load distribution.
5.1.10 Avoid excessive rocking of vehicle while on the lift.
5.1.11 It is forbidden for people to stand in the field of motion during raising or lowering movement.
5.1.12 Do not climb onto the load or load carrying device when they are raised.
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