Eaton Cutler-Hammer ELC Series Installation guide

Eaton Logic Controller
Basic Training (1 Hour)
January 2006
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 1

Preface
Information in this manual is subject to change without notice and does not
represent a commitment on the part of Eaton Electrical Inc. Permission is granted
to duplicate this material without modification only for your use or the internal use
of other members of your company or your agents to assist you in the use and
servicing of products purchased from Eaton Electrical. No permission is granted
to modify this material or include this material in a compilation.
Intro:
Preface
Support
Services
Exercise 2: Logic
Instructions
Exercise 1:
Ladder Logic
Connecting to
the ELC
Software
Overview
Hardware
Overview
Basics:
Exercises:
Go Chart
Support
Services
Preface
RESTRICTED RIGHTS LEGEND
Use, duplication, or disclosure by the Government is subject to restrictions set
forth in paragraph (b)(3)(B) of the Rights in Technical Data and Computer
Software clause of DAR 7-104.9(a). Contractor/Manufacturer is Eaton
Corporation, Operator Interface Business, 811 Green Crest Drive, Westerville,
OH 43081.
TRADEMARKS
PanelMate, Cutler-Hammer, Eaton and ePro Canvas are either federally
registered trademarks or trademarks of Eaton Corporation.
Commercial brand names (trademarks) of products of manufacturers or
developers, other than Eaton Corporation or its affiliates, that appear in this
manual may be registered or unregistered trademarks of those respective
manufacturers or developers, which have expressed neither approval nor
disapproval of Cutler-Hammer®products and services.
©2005 Eaton Electrical Inc. All rights reserved.
Printed in the United States of America.
P/N MN05003001E
Navigation in This Document
The cells to the left of the content on the even pages in this document are meant
to show your progress through the training. The chapter which you are currently
viewing is highlighted. For instance, on this page, the cells titled “Preface” and
“Support Services” are highlighted to show what you are viewing on this page
and the opposing page (in book format).
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 2

Support Services
The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We
are dedicated to providing fast, friendly and accurate assistance. That is why we offer you so many ways
to get the support you need. Whether it's by phone, fax or e-mail, you can access Eaton’s support
information 24 hours a day, seven days a week. Our wide range of services is listed below.
You should contact your local distributor for product pricing, availability, ordering, expediting and repairs.
Website
Use the Eaton Electrical website to find product information. You can also find information on local
distributors or Eaton’s Cutler-Hammer sales offices.
Website Address www.eatonelectrical.com
e-COM Support Center
Call the e-COM Support Center if you need assistance with placing an order, stock availability or proof of
shipment, expediting an existing order, emergency shipments, product price information, returns other
than warranty returns, and information on local distributors or sales offices.
e-COM Support Center Voice: 800-356-1243 (8a.m.–6p.m. EST)
FAX: [phone]
After-Hours Emergency: 800-543-7038
(6p.m.–8a.m. EST)
e-TRC Technical Resource Center
If you are in the US or Canada, and have OI/PLC/IPC questions, you can take advantage of our toll-free
line for technical assistance with hardware and software product selection, system design and
installation, and system debugging and diagnostics. Technical support engineers are available for calls
during regular business hours.
e-TRC
Technical Resource Center
(support for OI, PLC and IPC)
Voice:
•800-809-2772, selection 5 (8a.m.–5p.m. EST)
•414-449-7100, selection 5 (8a.m.–5p.m. EST)
FAX: [phone]
e-mail: [email protected]
After-Hours Emergency (Plant Down Only):
•800-809-2772, selection 5 (5p.m.–8a.m. EST)
•414-449-7100, selection 5 (5p.m.–8a.m. EST)
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 3

Go Chart
This document will take you through the following steps to learn the
basics of the ELC:
Intro:
Preface
Exercise 2: Logic
Instructions
Exercise 1:
Ladder Logic
Connecting to
the ELC
Software
Overview
Hardware
Overview
Basics:
Exercises:
Support
Services
Go Chart
Exercise 1: Basic
Project Programming
Exercise 2: Basic
Logic Instructions
Exercise 3: Timer &
Math Instructions
Exercises
Basics
Software Overview
Hardware Overview
Connecting to the ELC
Go Chart
Hardware
Overview
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 4

Hardware Overview
NOTE:
The following items are typical and may vary depending on
the model number of your ELC processor.
Item Description
1 Status Indicators:
•Power
•Error
•Run
•Batt. Low (units with Clk/Calendar)
2 Run/Stop switch
3 (2) Digital 7-segment displays (on select models)
4 Digital I/O terminals
5 Din rail clip
6 Analog I/O terminals
7 I/O point indicators
8 COM 1 (RS-232) (Rx) indicator
9 COM 2 (RS-485) (Tx) indicator
10 COM 1 (RS-232) programming port
11 EATON nameplate
12 Extension port
13 Receptacle for expansion unit
14 DIN rail slot (35mm)
15 Expansion unit clip
16 COM 2 (RS-485) communication port
17 DC power input
18 RS-485 cable (included accessory)
19 Power input cable (included accessory)
20 Battery cover
21 Battery socket connection
22 Battery mount
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 5

Hardware Overview
Model Number Explanation
Intro:
Preface
Use the following chart and tables to choose or identify your ELC components:
Exercise 2: Logic
Instructions
Exercise 1:
Ladder Logic
Connecting to
the ELC
Software
Overview
Hardware
Overview
Basics:
Exercises:
Support
Services
Go Chart
Processors
Description Inputs Outputs Catalog Listing
Processor/no Clk AC DC ALG RY TRN ALG
14 I/O PB Series 8 6 ELC-PB14NNDR
14 I/O PB Series 8 6 ELC-PB14NNDT
Processor With Clock
12 I/O PC Series 8 4 ELC-PC12NNAR
12 I/O PC Series 8 4 ELC-PC12NNDR
12 I/O PC Series 8 4 ELC-PC12NNDT
10 I/O PA Series 4 2 2 2 ELC-PA10AADR
10 I/O PA Series 4 2 2 2 ELC-PA10AADT
Hardware
Overview
Digital Expansion Modules
Description Inputs Outputs Catalog Listing
AC DC RY TRN
8 I/O Expansion 8 ELC-EX08NNAN
8 I/O Expansion 8 ELC-EX08NNDN
8 I/O Expansion 8 ELC-EX08NNNR
8 I/O Expansion 8 ELC-EX08NNNT
8 I/O Expansion 4 4 ELC-EX08NNDR
8 I/O Expansion 4 4 ELC-EX08NNDT
16 I/O Expansion 8 8 ELC-EX16NNDR
16 I/O Expansion 8 8 ELC-EX16NNDT
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 6

Analog Expansion Modules
Description Inputs Outputs Catalog Listing
Analog In Analog Analog
4 I/O Analog In 4 ELC-AN04ANNN
Analog Out
2 I/O Analog Out 2 ELC-AN02NANN
4 I/O Analog Out 4 ELC-AN04NANN
Analog Combination
6 I/O Analog In/Out 4 2 ELC-AN06AANN
Temperature
4 I/O Thermocouple 4 ELC-TC04ANNN
4 I/O Platinum 4 ELC-PT04ANNN
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 7

Software Overview
PC Requirements
Intro:
Preface Component Requirement
Operating System Windows 95/98/2000/NT/ME/XP
CPU Pentium 90 and above
Memory 16MB and above (32MB and above is recommended)
Hard Disk Capacity: 50MB and above
CD-ROM (for installing ELCSoft)
Monitor Resolution Minimum: 640×480, 16 colors and above
Recommended: 800×600
Mouse Serial or Windows compatible mouse
Printer Printer with Windows driver
Comm Port (1) RS-232, labelled COM1 - COM8
Compatible Products All Eaton ELC series
Support
Services
Go Chart
Exercise 2: Logic
Instructions
Exercise 1:
Ladder Logic
Connecting to
the ELC
Hardware
Overview
Software
Overview
Basics:
Exercises:
Installing the software
Insert the provided CD-ROM into the proper drive on your PC. The install program
should automatically run.
Software
Overview
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 8

Software Overview
Software Features:
To open the software, select:
START>ALL PROGRAMS>ELCSOFT
The following menus will be described here as a quick primer on just a few of the ELCSoft
program features. Some of these features may be limited based on which ELC processor
you are using.
File
Options
Help
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 9

Software Overview
File Menu
Intro:
Preface
Exercise 2: Logic
Instructions
Exercise 1:
Ladder Logic
Connecting to
the ELC
Hardware
Overview
Software
Overview
Basics:
Exercises:
Support
Services
Go Chart
NEW: Opens the window to the right. Allows
you to give the new program a name (Program
Title); choose what ELC Type you will be
programming (you’ll know this type as part of the
ELC part number); and create a File Name that
the new project will be saved under.
OPEN: Opens a window to browse to an
already saved ELC project.
*SAVE: Saves an already open file to its
current filename.
Software
Overview *SAVE AS: Saves an open project file as a
name different than the one that is currently
saved under.
*CLOSE PROJECT: Closes the currently
open project and leaves the software open.
*PRINT: Opens the window to the
right. Allows you to specify what you’d
like to print and gives the option to
preview the printed result.
PRINTER SETUP: Opens a
standard printer setup window.
EXIT: Closes the ELCSoft software.
BELOW EXIT: Shortcuts to recently
used projects will appear in rows below
the Exit choice.
* Available only when a project is open.
Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 10