Eaton Crouse-Hinds nPFM Series Setup guide

Pro-Flood LED Floodlight
nPFM Series 25L Industrial LED Floodlight
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
IF 1684
APPLICATION
Pro-Flood LED Floodlights construction is designed for use indoors and
outdoors in marine and wet locations, where moisture, dirt, corrosion,
vibration and rough usage may be present.
• IEC 60598-1 and IEC 60598-2-1
• Wet Locations
• IP66
Pro-Flood LED Floodlights are supplied for use with a choice of voltages:
• 100VAC – 277VAC, 50/60Hz and 108VDC – 250VDC
• 277VAC - 480VAC, 50/60Hz
WIRING
Wiring the Floodlight
1. All components in the fixture are prewired so only line in, neutral, and
ground need to be connected in the fixture to the terminals per the
wiring diagrams using methods that comply with all applicable codes.
Use supply cord with outer sheath diameter in accordance with Table 1.
Terminate the equipment grounding conductor (green) first, the common
(white) next, and finally, the line voltage (black) last. Secure all electrical
connections and wiring entry glands.
Figure 1
LED CIRCUIT BOARD
+-
LED CIRCUIT BOARD
+
-
NEUTRAL (WHT)
LINE IN (BLK)
LED CIRCUIT BOARD
+-
LED CIRCUIT BOARD
+
-
HOUSING
GROUND (GRN)
DRIVER
INPUT OUTPUT
LINE IN (BLK)
NEUTRAL (WHT ) V+ (RED)
V- (BLK)GROUND (GRN)
DRIVER
INPUT OUTPUT
LINE IN (BLK)
NEUTRAL (WHT ) V+ (RED)
V- (BLK)GROUND (GRN)
GROUND TO
HOUSING
FILTER
TERMINAL
BLOCK OR
LEVER
LOCKS
Figure 2 - Wiring Diagram
Gland Name PFM25L Ordering Suffix Thread Type Cable Diameter Range
CAP816604 M20 M20 x 1.5 8.5 - 16.0 mm (0.34 - 0.62 in)
CAP816794 M25 M25 x 1.5 8.5 - 16.0 mm (0.34 - 0.62 in)
Table 1
INSTALLATION
Mounting
YOKE MOUNT - POST MOUNT USING FLOODLIGHT YOKE ONLY
1. Select a durable, corrosion resistant mounting surface capable of
supporting the fixture’s 50 lb (22.7 kg) weight and cantilevered mass (as
applicable).
2. Using the floodlight yoke as a template, mark and drill desired location on
mounting surface.
3. Secure floodlight yoke to mounting surface by applying proper torque to
corrosion resistant 1/2inch (12mm) bolts or lag screws accompanied by
lock washers.
4. Ensure that the safety chain is securely fastened between the yoke
bracket and back cover.
IF 1684 • 04/22 Copyright © 2022, Eaton’s Crouse-Hinds Division Page 1
WARNING
To avoid potentially unsafe harm to eyes:
Mount at a minimum recommended height of 20ft (6m) - 7x6 optic,
60ft - 3x3 optic.
Directive EU 2019/2022
This product contains a light source of energy efficiency class D or E.
To avoid the risk of fire, explosion, or electric shock, this product
should be installed, inspected, and maintained by a qualified electrician
only, in accordance with all applicable electrical codes.
WARNING
!
To avoid electric shock:
Be certain electrical power is OFF before and during installation and
maintenance.
To avoid burning hands:
Make sure lens and housing are cool when performing maintenance.
WARNING
!
WARNING
To avoid potentially unsafe operating conditions:
Before opening, electrical power to the floodlight must be turned off.
Keep tightly closed when in operation.
Make sure the supply voltage is within the floodlight voltage range stated
on the nameplate.
Do not operate in ambient temperatures above those indicated on the
floodlight nameplate.
Use only replacement parts from Eaton’s Crouse-Hinds Business.
Use proper supply wiring as specified on the floodlight nameplate.
All gasket seals must be clean, and properly positioned.
Do not position the floodlight beyond the aiming range limits.
Do not exceed the maximum allowable current draw of 15 Amps when
daisy chaining floodlights, (S886 configuration only).
!
!

Figure 3
2. Re-install the back panel and tighten all eight (8) panel mounting screws
to 80 in-lbs (9.0 N-m).
3. To make final vertical adjustment, loosen the pivot bolts on the floodlight
yoke to position floodlight at the desired angle (limited to 60 degrees
forward and 45 degrees back, as shown in Figure 3).
4. Rotate the floodlight housing to the desired position.
5. Tighten the two 1/2”-13 bolts to 45 ft-lbs (61.0 N-m). Tighten the
5/16”-18 bolts in the adjustment slots to 12 ft-lbs (16.3 N-m).
6. Turn power on.
MAINTENANCE
• Perform visual, electrical, and mechanical inspections on a regular
basis. The environment and frequency of use should determine this.
However, it is recommended that checks be made at least once a
year. We recommend an Electrical Preventive Maintenance Program
as described in the National Fire Protection Association Bulletin NFPA
70B: Recommended Practice for Electrical Equipment Maintenance
(www.nfpa.org).
• The lens should be cleaned periodically to ensure continued lighting
performance. To clean, wipe the lens with a clean damp cloth. If this
is not sufficient, use a mild soap or a liquid cleaner. Do not use an
abrasive, strong alkaline, or acid cleaner. Damage may result.
• Visually check for undue heating evidenced by discoloration of
wires or other components, damaged parts, or leakage evidenced
by water or corrosion in the interior. Replace all worn, damaged, or
malfunctioning components and clean gasket seals before putting the
luminaire back into service.
• Electrically check to make sure that all connections are clean and
tight.
• Mechanically check that all parts are properly assembled.
REPLACEMENT PARTS
Eaton’s Crouse-Hinds series Pro-Flood LED Floodlights are designed
to provide years of reliable lighting performance. However, should
the need for replacement parts arise, they are available through your
authorized Crouse-Hinds distributor. Assistance may also be obtained
through your local Crouse-Hinds representative or the Crouse-Hinds Sales
Service Department, P.O. Box 4999, Syracuse, New York 13221, Phone
866-764-5454.
DIMENSIONS
532.9
21.0
405.9
16.0
525.6
20.7
203.7
8.0
277
10.9
234.5
9.2
552.5
21.75
.55
120.7
4.75
IF 1684 • 04/22 Copyright © 2022, Eaton’s Crouse-Hinds Division Page 2
Figure 4
60°
45°
105°
45° PAST
VERTICAL
60° BEFORE
VERTICAL
AIMING RANGE
Units: (mm)
inches

VISOR INSTALLATION INSTRUCTIONS
1. Remove power from floodlight.
2. Place floodlight face up.
3. Carefully align visor with two (2) screw holes at the top of the fixture
shown in the image above.
4. Install screws provided with visor, taking care to not scratch the finish of
the floodlight. Torque to 80 in-lbs (9.0 N-m).
5. Install floodlight per above instructions.
NOTE: Visor can be installed before or after floodlight has been in operation.
GUARD INSTALLATION INSTRUCTIONS
1. Remove power from floodlight.
2. Place floodlight face up.
3. Carefully align guard with four (4) screw holes on each side of the
fixture shown in the image above.
4. Install screws provided with guard taking care to not scratch the finish
of the floodlight. Torque to 80 in-lbs (9.0 N-m).
5. Install floodlight per above instructions.
NOTE: Guard can be installed before or after floodlight has been in
operation.
NOTE: Visor and guard can both be used on a floodlight at the same time.
Visor and guard are always installed in the field and are not factory installed.
All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are not
guaranteed. In accordance with Eaton’s Crouse-Hinds Division’s “Terms and Conditions of Sale,” and since conditions of use are outside our control, the purchaser should determine
the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith.
Eaton’s Crouse-Hinds Division IF 1684
1201 Wolf Street Syracuse, NY 13208 • U.S.A. Revision 2
Copyright© 2022 Revised 04/22
Supersedes 12/13