Eaton XN-GWBR Series User manual

09/2011 MN05002007Z-EN
User Manual XI/ON
XNE-GWBR-2ETH-IP
Gateway

Imprint
2XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com
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Original manual
The German version of this document is the original manual.
Translations of the original manual
All non-German editions of this document are translations of the original manual.
Editorial department
Monika Jahn
Brand and product names
All brand and product names are trademarks or registered trademarks of the owner concerned.
Copyright
© Eaton Automation AG, CH-9008 St. Gallen
All rights reserved, also for the translation.
None of this document may be reproduced or processed, duplicated or distributed by electronic systems in
any form (print, photocopy, microfilm or any other process) without the written permission of Eaton Automa-
tion AG, St. Gallen.
Subject to modifications.
Eaton Automation AG
Spinnereistrasse 8-14
CH-9008 St. Gallen
Switzerland
www.eaton-automation.com
www.eaton.com
Region North America
Eaton Corporation
Electrical Sector
1111 Superior Ave.
Cleveland, OH 44114
United States
877-ETN-CARE (877-386-2273)
www.eaton.com
Other regions
Please contact your supplier or send an
E-mail to:
[email protected]

Safety regulations
XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com 3
Safety regulations
Before commencing the installation:
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighboring units that are live.
• Follow the engineering instructions of the device concerned.
• Only suitably qualified personnel in accordance with EN 50110-1/-2 (DIN VDE 0105
Part 100) may work on this device/system.
• Before installation and before touching the device ensure that you are free of electrostatic
charge.
• The functional earth (FE) must be connected to the protective earth (PE) or to the potential
equalization. The system installer is responsible for implementing this connection.
• Connecting cables and signal lines should be installed so that inductive or capacitive inter-
ference do not impair the automation functions.
• Install automation devices and related operating elements in such a way that they are well
protected against unintentional operation.
• Suitable safety hardware and software measures should be implemented for the I/O inter-
face so that a line or wire breakage on the signal side does not result in undefined states
in the automation devices.
• Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use
power supply units complying with IEC/HD 60364-4-41 (DIN VDE 0100 Part 410).
• Deviations of the mains voltage from the rated value must not exceed the tolerance limits
given in the specifications, otherwise this may cause malfunction and dangerous opera-
tion.
• Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating
modes of the automation devices. Unlatching the emergency-stop devices must not cause
restart.
• Devices that are designed for mounting in housings or control cabinets must only be
operated and controlled after they have been installed with the housing closed. Desktop or
portable units must only be operated and controlled in enclosed housings.
• Measures should be taken to ensure the proper restart of programs interrupted after a
voltage dip or failure. This should not cause dangerous operating states even for a short
time. If necessary, emergency-stop devices should be implemented.
• Wherever faults in the automation system may cause damage to persons or property,
external measures must be implemented to ensure a safe operating state in the event of
a fault or malfunction (for example, by means of separate limit switches, mechanical inter-
locks etc.).
• The electrical installation must be carried out in accordance with the relevant regulations
(e. g. with regard to cable cross sections, fuses, PE).

Safety regulations
4XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com
• All work relating to transport, installation, commissioning and maintenance must only be
carried out by qualified personnel. (IEC/HD 60364 (DIN VDE 0100) and national work safety
regulations).
• All shrouds and doors must be kept closed during operation.

Table of contents
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Table of contents
1 About this manual............................................................................................ 9
1.1 Documentation concept ..................................................................................... 9
1.2 Description of symbols used.............................................................................. 10
1.3 Overview ............................................................................................................ 11
1.3.1 Prescribed use ................................................................................................... 11
1.3.2 Notes concerning planning /installation of this product...................................... 11
2 XI/ON philosophy............................................................................................. 13
2.1 The basic concept .............................................................................................. 13
2.1.1 Flexibility ............................................................................................................ 13
2.1.2 Compactness ..................................................................................................... 13
2.1.3 Easy to handle.................................................................................................... 14
2.2 XI/ON components............................................................................................. 15
2.2.1 Gateways ........................................................................................................... 15
2.2.2 Power supply modules....................................................................................... 17
2.2.3 Electronics modules ........................................................................................... 17
2.2.4 Base modules .................................................................................................... 19
2.2.5 End plate ............................................................................................................ 20
2.2.6 End bracket ........................................................................................................ 20
2.2.7 Jumpers ............................................................................................................. 21
2.2.8 Marking material................................................................................................. 21
2.2.9 Shield connectionfor gateways .......................................................................... 22
2.2.10 Shield connection, 2-pole for analog modules.................................................... 22
3 EtherNet/IP ....................................................................................................... 23
3.1 System description ............................................................................................ 23
3.1.1 IP (Internet Protocol) .......................................................................................... 23
3.1.2 TCP (Transmission Control Protocol).................................................................. 24
3.1.3 Network-topology............................................................................................... 24
3.1.4 Addressing on EtherNet/IP................................................................................. 25
3.1.5 Network classes................................................................................................. 26
3.1.6 Checking the communication via "ping-signals".................................................. 26
3.1.7 ARP (Address Resolution Protocol) .................................................................... 27
4 Technical features ............................................................................................ 29
4.1 General ............................................................................................................... 29
4.2 Function ............................................................................................................. 29
4.3 Technical data .................................................................................................... 30
4.3.1 Block diagram..................................................................................................... 31
4.3.2 General technical data of a station ..................................................................... 31
4.3.3 Approvals and tests............................................................................................ 34
4.3.4 Technical data for the push-in tension clamp terminals .................................... 34
4.4 Connection options at the gateway.................................................................... 35
4.4.1 Voltage supply .................................................................................................... 35
4.4.2 Field bus connection via Ethernet-switch........................................................... 35
4.4.3 Service interface connection (mini USB female connector) ............................... 36
4.5 Address setting .................................................................................................. 37
4.5.1 Default-settings for the gateway........................................................................ 37
4.5.2 Function of the DIP-switches ............................................................................. 37
4.5.3 Manual address allocation via DIP-switches 20to 27......................................... 39
4.5.4 Address setting via DHCP-mode........................................................................ 41
4.5.5 Address setting via BootP-mode........................................................................ 42

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4.5.6 Address setting via PGM-mode ......................................................................... 43
4.5.7 Address setting via PGM-DHCP-mode............................................................... 44
4.5.8 Address setting via the software "I/O-ASSISTANT"............................................ 45
4.6 Storing the station configuration ........................................................................ 47
4.6.1 DIP-switch CFG .................................................................................................. 47
4.7 Status indicators/diagnostic messages gateway................................................ 48
4.7.1 Diagnostic messages via LEDs .......................................................................... 48
4.7.2 Diagnostic Messages via the Process Data ....................................................... 51
4.8 Status Word of the Gateway.............................................................................. 52
4.9 Module specific diagnostic messages ............................................................... 52
5 Implementation of EtherNet/IP ...................................................................... 53
5.1 The EtherNet/IP communications profile ........................................................... 53
5.1.1 I/O Messages ..................................................................................................... 53
5.1.2 Explicit Messages .............................................................................................. 53
5.1.3 Communications profile of the XI/ON EtherNet/IP gateway .............................. 53
5.2 Classes and instances of the EtherNet/IP-gateway ........................................... 55
5.2.1 EtherNet/IP standard classes ............................................................................. 55
5.2.2 Identity Object (0×01) ........................................................................................ 56
5.2.3 Message Router Object (0×02).......................................................................... 58
5.2.4 Assembly Object (0×04)..................................................................................... 63
5.2.5 Connection Manager Object (0×06) ................................................................... 66
5.2.6 Port Object (0×F4).............................................................................................. 67
5.2.7 TCP/IP Interface Object (0×F5) .......................................................................... 68
5.2.8 Ethernet Link Object (0×F6) ............................................................................... 73
5.3 VSC-Vendor Specific Classes ............................................................................. 75
5.3.1 Class instance of the VSC .................................................................................. 76
5.3.2 Gateway Class (VSC 100)................................................................................... 77
5.3.3 Terminal Slot Class (VSC 101) ............................................................................ 80
5.3.4 Process Data Class (VSC102)............................................................................. 82
5.3.5 Power supply module class (VSC103)................................................................ 85
5.3.6 Digital input module class (VSC104)................................................................... 87
5.3.7 Digital output module class (VSC105) ................................................................ 89
5.3.8 Analog input voltage module class (VSC106) ..................................................... 91
5.3.9 Analog output voltage module class (VSC107)................................................... 93
5.3.10 Analog input current module class (VSC108) ..................................................... 95
5.3.11 Analog output current module class (VSC109)................................................... 97
5.3.12 Analog input PT/NI module class (VSC110)........................................................ 99
5.3.13 Analog input THERMO module class (VSC111) ................................................. 103
5.3.14 Counter module class (VSC112)......................................................................... 106
5.3.15 RS232 module class (VSC114) ........................................................................... 113
5.3.16 RS485/422 module class (VSC115) .................................................................... 120
5.3.17 SSI module class (VSC116) ................................................................................ 127
5.3.18 Digital versatile module class (VSC117) ............................................................. 136
5.3.19 Analog versatile module class (VSC118) ............................................................ 140
5.3.20 SWIRE module class (VSC121) .......................................................................... 143
6 Application example: XNE gateway with an Allen Bradley PLC ................. 151
6.1 General ............................................................................................................... 151
6.1.1 Prerequisites for this example............................................................................ 151
6.2 Network configuration........................................................................................ 152
6.3 Changing the IP address of a PC/ network interface card.................................. 153
6.3.1 Changing the IP address in Windows 2000/ Windows XP................................. 153
6.3.2 Changing the IP address in Windows NT........................................................... 154

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6.3.3 Changing the IP address via I/O-ASSISTANT ..................................................... 155
6.3.4 Deactivating/ adapting the firewall in Windows XP............................................ 157
6.3.5 Address setting via DHCP-mode ....................................................................... 159
6.4 Setting-up communications with the software tool "RSLinx" ............................. 161
6.5 Configuration of the network in "RSLogiX 5000" ................................................ 162
6.5.1 Configuration of the controller............................................................................ 162
6.5.2 Configuration of a XI/ON station......................................................................... 164
6.5.3 Downloading the I/O configuration..................................................................... 166
6.6 Examples for I/O data mapping .......................................................................... 168
6.6.1 Mapping report via I/O-ASSISTANT.................................................................... 170
6.7 Example for process data access....................................................................... 171
6.7.1 Setting outputs at XN-2DO-24VDC-0.5A-P......................................................... 171
7 Guidelines for station planning ...................................................................... 173
7.1 Module arrangement.......................................................................................... 173
7.1.1 Combination possibilities in a XI/ON station....................................................... 173
7.1.2 Random module arrangement............................................................................ 173
7.1.3 Complete planning ............................................................................................. 174
7.2 Maximum station extension............................................................................... 175
7.3 Power supply ..................................................................................................... 178
7.3.1 Power supply to the gateway............................................................................. 178
7.3.2 Module bus refreshing ....................................................................................... 178
7.3.3 Creating potential groups ................................................................................... 179
7.3.4 C-rail (cross connection) ..................................................................................... 179
7.3.5 Direct wiring of relay modules ........................................................................... 181
7.4 Protecting the service interface on the gateway................................................ 182
7.5 Plugging and pulling electronics modules .......................................................... 182
7.6 Extending an existing station ............................................................................. 182
7.7 Firmware download............................................................................................ 183
7.7.1 DIP-switch position ............................................................................................ 183
8 Guidelines for electrical installation............................................................... 185
8.1 General notes ..................................................................................................... 185
8.1.1 General ............................................................................................................... 185
8.1.2 Cable routing ...................................................................................................... 185
8.1.3 Lightning protection ........................................................................................... 186
8.1.4 Transmission media ........................................................................................... 186
8.2 Potential relationships ........................................................................................ 187
8.2.1 General ............................................................................................................... 187
8.3 Electromagnetic Compatibility (EMC)................................................................. 188
8.3.1 Ensuring Electromagnetic Compatibility............................................................. 188
8.3.2 Grounding of inactive metal components .......................................................... 188
8.3.3 PE connection .................................................................................................... 188
8.3.4 Earth-free operation............................................................................................ 188
8.3.5 Mounting rails..................................................................................................... 189
8.4 Shielding of cables ............................................................................................. 190
8.5 Potential compensation...................................................................................... 191
8.5.1 Switching inductive loads................................................................................... 191
8.5.2 Protection against Electrostatic Discharge (ESD)............................................... 191
9 Appendix ........................................................................................................... 193
9.1 Nominal current consumption ............................................................................ 193
9.2 Power loss of the modules ............................................................................... 197
9.3 Glossary ............................................................................................................. 199

Table of contents
8XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com
10 Index.................................................................................................................. 205

1 About this manual
1.1 Documentation concept
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1 About this manual
1.1 Documentation concept
This manual contains all information about the XI/ON gateway for EtherNet/IP of the product
series XI/ON ECO (XNE-GWBR-2ETH-IP).
The following chapters contain a short XI/ON system description, a description of the field bus
system EtherNet/IP, exact information about function and structure of the gateway as well as
all bus-specific information concerning the connection to automation devices, the maximum
system extension etc.
The bus-independent I/O-modules for XI/ON as well as all further fieldbus-independent chap-
ters such as mounting, labelling etc. are described in separate manuals:
• MN05002010Z
User Manual XI/ON
Digital I/O-Modules, Supply Modules
• MN05002011Z
User Manual XI/ON
Analog I/O-Modules
• MN05002012Z
User Manual XI/ON
XN-1CNT-24VDC
• MN05002035Z
User Manual XI/ON
XNE-2CNT-2PWM
• MN05002013Z
User Manual XI/ON
XN-1RS232
• MN05002014Z
User Manual XI/ON
XN-1RS485/422
• MN05002015Z
User Manual XI/ON
XN-1SSI
• MN05002016Z
User Manual XI/ON
XNE-1SWIRE
Furthermore, the manual mentioned above contains a short description of the project planning
and diagnostics software for Eaton I/O-systems, the software I/O-ASSISTANT.

1 About this manual
1.2 Description of symbols used
10 XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com
1.2 Description of symbols used
Warning
This sign can be found next to all notes that indicate a source of hazards. This can
refer to danger to personnel or damage to the system (hardware and software) and
to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the system (hardware
and software) and to the facility.
Note
This sign can be found next to all general notes that supply important information
about one or more operating steps.
These specific notes are intended to make operation easier and avoid unnecessary
work due to incorrect operation.

1 About this manual
1.3 Over view
XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com 11
1.3 Overview
This manual includes all information necessary for the prescribed use of the gateway
XNE-GWBR-2ETH-IP. It has been specially conceived for personnel with the necessary
qualifications.
1.3.1 Prescribed use
Appropriate transport, storage, deployment and mounting as well as careful operating and
thorough maintenance guarantee the trouble-free and safe operation of these devices.
1.3.2 Notes concerning planning /installation of this product
Attention
Please read this section carefully. Safety aspects cannot be left to chance when
dealing with electrical equipment.
Warning
The devices described in this manual must be used only in applications prescribed
in this manual or in the respective technical descriptions, and only with certified
components and devices from third party manufacturers.
Warning
All respective safety measures and accident protection guidelines must be consi-
dered carefully and without exception.

1 About this manual
1.3 Over view
12 XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com

2 XI/ON philosophy
2.1 The basic concept
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2 XI/ON philosophy
2.1 The basic concept
XI/ON is a modular I/O system for use in industrial automation. It connects the sensors and
actuators in the field with the higher-level master.
XI/ON offers modules for practically all applications:
• Digital input and output modules
• Analog input and output modules
• Technology modules (counters, RS232 interface...)
A complete XI/ON station counts as one station on the bus and therefore occupies one
fieldbus address in any given fieldbus structure. A XI/ON station consists of a gateway, power
supply modules and I/O modules.
The connection to the relevant fieldbus is made via the bus-specific gateway, which is respon-
sible for the communication between the XI/ON station and the other fieldbus stations.
The communication within the XI/ON station between the gateway and the individual XI/ON
modules is regulated via an internal module bus.
2.1.1 Flexibility
All XI/ON stations can be planned to accommodate the exact number of channels to suit your
needs, because the modules are available with different numbers of channels in block and
slice design.
A XI/ON station can contain modules in any combination, which means it is possible to adapt
the system to practically all applications in automated industry.
2.1.2 Compactness
The slim design of the XI/ON modules (XN standard gateway 50.4 mm / 1.98 inch, XNE ECO
gateway 34 mm/ 1.34 inch, XN standard slice 12.6 mm / 0.49 inch, XNE ECO slice 13 mm /
0.51 inch and block 100.8 mm / 3.97 inch) and their low overall height favor the installation of
this system in confined spaces.
Note
The gateway is the only fieldbus-dependent module on a XI/ON station. All other
XI/ON modules are not dependent on the fieldbus used.

2 XI/ON philosophy
2.1 The basic concept
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2.1.3 Easy to handle
XI/ON modules of the standard line (XN standard modules
• All XI/ON modules of the standard line, with the exception of the gateway, consist of a
base module and an electronics module.
• The gateway and the base modules are snapped onto a mounting rail. The electronics
modules are plugged onto the appropriate base modules.
• The base modules of the standard line are designed as terminal blocks. The wiring is
secured by tension clamp or screw connection.
• The electronics modules can be plugged or pulled when the station is being commissioned
or for maintenance purposes, without having to disconnect the field wiring from the base
modules.
XI/ON modules of the ECO line (XNE ECO modules)
• The XNE ECO electronics modules combine base module and electronics module in one
housing.
• The gateway and the electronics modules are snapped onto a mounting rail.
• The electronics modules of the ECO line are designed as terminal blocks. The wiring is
secured by "push-in" spring-type terminal.
Note
All XNE ECO modules can be used with XN standard products with tension clamp
connection technology. Possible combinations, see Chapter 7.1.1 Combination pos-
sibilities in a XI/ON station, Page 173.

2 XI/ON philosophy
2.2 XI/ON components
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2.2 XI/ON components
2.2.1 Gateways
The gateway connects the fieldbus to the I/O modules. It is responsible for handling the entire
process data and generates diagnostic information for the higher-level master and the soft-
ware tool I/O-ASSISTANT.
XNE ECO gateways
The XNE ECO gateways enlarge the product portfolio of XI/ON. They offer an excellent cost/
performance ratio.
Further advantages of the XNE ECO gateways:
• At the moment available for PROFIBUS-DP, CANopen, Modbus TCP and EtherNet/IP
• Low required space: width 34 mm/ 1.34 inch
• Integrated power supply
• Can be combined with all existing XN standard modules (with tension clamp connection
technology) and XNE ECO modules
• Simple wiring of the fieldbus connection via "Push-in" tension clamp terminals or via RJ45-
connectors of Ethernet gateways
• Automatic bit rate detection for PROFIBUS-DP and CANopen
• Setting of fieldbus address and bus terminating resistor (PROFIBUS-DP, CANopen) via DIP-
switches
• Service interface for commissioning with I/O-ASSISTANT
Figure 1:
Gateway
XNE-GWBR-
2ETH-IP

2 XI/ON philosophy
2.2 XI/ON components
16 XI/ON: XNE-GWBR-2ETH-IP 09/2011 MN05002007Z-EN www.eaton.com
XN standard gateways
The standard line of XI/ON contains gateways with and gateways without an integrated power
supply unit:
The integrated power supply unit USYS feeds the gateway and in a limited range (note the
permitted current IMB) the communication part of the connected I/O modules. Additionally, the
field voltage distributed via the system interne current rail system is fed by the further voltage
UL. Because of this, a XN-GWBR gateway does not require the XN-BR-24VDC-D module
which is necessary with XN-GW gateways.
• Gateways with an integrated power supply unit: XN-GWBR-…
• Gateways without an integrated power supply unit: XN-GW-…
Note
The gateway types XN-GW-… need an additional power supply module (bus refresh-
ing module) which feeds the gateway an the connected I/O modules.
Figure 2:
Gateway
example:
XN-GWBR-
PBDP

2 XI/ON philosophy
2.2 XI/ON components
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2.2.2 Power supply modules
The power supply for gateways and I/O modules is provided by the power supply modules;
therefore, it is not necessary to supply each individual module with a separate voltage.
2.2.3 Electronics modules
The electronics modules contain the I/O-functions of the XI/ON modules (power supply
modules, digital and analog input/output modules, and technology modules).
XN standard electronics modules
The XN standard electronics are plugged onto the base modules and are not directly
connected to the wiring and can be plugged or pulled when the station is being commissioned
or for maintenance purposes, without having to disconnect the field wiring from the base
modules.
Figure 3:
Power supply
module with
base module
Figure 4:
XN standard
electronics
module in slice
design (left) and
in block design
(reght)

2 XI/ON philosophy
2.2 XI/ON components
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XNE ECO electronics modules
XNE ECO electronics modules with a high signal density and low channel price expand the
XI/ON I/O bus terminal system.
Depending on type, up to 16 digital inputs and outputs can be connected on only 13 mm. This
high connection density considerably reduces the mounting width required for typical applica-
tions.
All advantages at a glance:
• Space saving thanks to up to 16 channels on 13 mm / 0.51 inch width
• Cost saving thanks to electronics with integrated connection level
• High signal density
• Tool-less connection via "push-in" spring-type terminal technology for simple and fast
mounting
• Flexible combinable with:
– XN standard electronics modules with base modules with tension clamp connection
technology,
– XN standard gateways with an integrated power supply unit (XN-GWBR-…) and
–XNEECOgateways
• Simple assembly reduces error sources
Figure 5:
XNE ECO elec-
tronics module

2 XI/ON philosophy
2.2 XI/ON components
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2.2.4 Base modules
For the XN standard electonics modules, the field wiring is connected to the base modules.
The base modules are constructed as terminals in block and slice designs. Base modules are
available in versions with 3, 4 or 6 connection levels in tension clamp or in screw connection
technology.
Figure 6:
Base module
with tension
clamp connec-
tion
Figure 7:
Base module
with screw con-
nection
Figure 8:
Base module in
block design

2 XI/ON philosophy
2.2 XI/ON components
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2.2.5 End plate
An end plate on the right-hand side physically completes the XI/ON station. An end bracket
mounted into the end plate ensures that the XI/ON station remains secure on the mounting
rail even when subjected to vibration.
2.2.6 End bracket
A second end bracket to the left of the gateway is necessary, as well as the one mounted into
the end plate to secure the XI/ON station.
Figure 9:
End plate
Figure 10:
End bracket
Note
The scope of delivery of each gateway contains an end plate and two end brackets.