Eaton Moeller SmartWire-Darwin Series User manual

SmartWire-Darwin
Gateways
Moeller addresses worldwide:
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E-Mail: [e-mail]
Internet: www.moeller.net
Issued by: Moeller GmbH
Hein-Moeller-Str. 7–11
D-53115 Bonn
© 2002 by Moeller GmbH
Subject to alteration
AWB2723-1612en xx/xx/XBS 02/09
Printed in the Federal Republic of Germany (0x/02)
Article No.: xxxxxx
4*patpks#nycmyn*
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Rückentext
Hardware and Engineering
02/09 AWB2723-1612en
A
Rückenbreite bis 10 mm (1 Blatt = 0,106 mm für XBS Digitaldruck)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

All brand and product names are trademarks or registered
trademarks of the owner concerned.
1st published 2009, edition date 02/09
© 2009 by Moeller GmbH, 53105 Bonn
Author: Heribert Einwag
Editor: René Wiegand
Translator: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)
(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m2)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH Safety instructions
Danger!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

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02/09 AWB2723-1612en
About this Manual 5
Overview SmartWire Darwin 5
Additional device manuals 5
Target group 6
Reading conventions 6
1 PROFIBUS Gateway EU5C-SWD-DP 7
Introduction 7
Layout 7
Engineering 8
– Connection 9
– PROFIBUS address setting 11
– PROFIBUS connection 11
–BaudRates 11
– Programming system 12
2 Installation 13
Mounting 13
– Potential Relationship between the Components 15
– Connection SmartWire Darwin 15
– PROFIBUS-DP connection 16
EMC-conformant wiring of the network 17
3 Commissioning 19
Putting the SmartWire Darwin network
into operation 19
– Creating field bus communication 22
Contents

Contents
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4 Programming 25
Introduction 25
easySoft-CoDeSys 26
– Configuration and parameterization 26
– Selection of the SmartWire Darwin slave 27
– parametric programming 28
– Setting specific parameters of SmartWire Darwin
slaves 31
Input/output addresses 32
– Diagnostics 34
5EU5C-SWD-CAN 41
Introduction 41
Layout 41
Engineering 42
– Connection 43
– CANopen address setting 45
– CANopen connection 45
–BaudRates 45
– Programming system 46
6 Installation 47
Mounting 47
– Potential Relationship between the Components 49
– Connection SmartWire Darwin 49
– Connection CANopen 50
EMC-conformant wiring of the network 50
7 Commissioning 53
Putting the SmartWire Darwin network
into operation 53
– Switching on for initial startup, a replacement
or a changed SmartWire Darwin configuration 54
– Switching on when the gateway target
configuration is stored 55
– Creating field bus communication 55

Contents
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02/09 AWB2723-1612en
8 Programming 59
Introduction 59
easySoft-CoDeSys 60
– Configuration and parameterization 60
– Selecting the SmartWire Darwin slave 62
– Parametric programming 63
– Guarding mechanisms 65
– Parameters of individual SmartWire Darwin
slaves 68
Input/output addresses 70
– Diagnostics 71
– PDO communication 74
Object list 79
– Static entries 79
– User-specific entries (0x2000-0x5FFF) 81
–Dynamicentries 85
Meaning of the LED indicators 92
Compatibility 94
– The planned configuration is available 95
Appendix 99
Technical data 99
Index 103

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5
02/09 AWB2723-1612en
About this Manual
Overview SmartWire
Darwin
The SmartWire-Darwin system makes normal
electromechanical switching devices, command devices and
signalling devices capable of communication. To achieve
this, intelligent add-on components are added to the devices
that make possible connection to the communication
system SmartWire-Darwin. For communication various
versions of 8-pole cables are used that make possible use
inside and outside of the control panel. Communication
between the SmartWire-Darwin slaves with the overriding
PLC is performed via standard field bus systems. For this
purpose gateways are used that map the data of the
SmartWire-Darwin network onto the field bus.
This manual describes both systems:
• PROFIBUS gateway EU5C-SWD-DP
• CANopen gateway EU5C-SWD-CAN
Additional device manuals
The manuals are available for download on the Internet as
PDF files. They can be quickly located at
http://www.moeller.net/de/support by entering the
document number as the search term.
hYou can find further information on the topics SmartWire
and the SmartWire Darwin slaves in the following
manuals:
• AWB2723-1617 SmartWire-Darwin-System
• AWB2723-1613 SmartWire-Darwin slaves
• AWB2725-1452D XI/OC signal modules

About this Manual
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02/09 AWB2723-1612en
Target group This manual is intended for automation technicians and
engineers. Detailed knowledge of the field bus used is
presumed. In addition you should be familiar with the
handling of the SmartWire Darwin system.
Reading conventions Symbols used in this manual have the following meanings:
XIndicates instructions to be followed.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
hCaution!
warns of the risk of material damage.
iWarning!
warns of the possibility of serious damage and slight
injury.
jDanger!
indicates the risk of major damage to property and serious
or fatal injury.
hDraws your attention to interesting tips and
supplementary information.

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02/09 AWB2723-1612en
1 PROFIBUS Gateway EU5C-SWD-DP
Introduction The SmartWire-Darwin gateway EU5C-SWD-DP creates a
connection between the SmartWire-Darwin slaves and an
overriding PROFIBUS-DP master.
Layout
Figure 1: Front view EU5C-SWD-DP
a24-V power supply POW
bField bus interface
cDiagnostics interface
dConfiguration button
eDiagnostics displays
f24-V power supply AUX
gConnection SmartWire-Darwin
hAddress switches
f
g
e
d
c
b
a
h

PROFIBUS Gateway EU5C-
SWD-DP
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02/09 AWB2723-1612en
The SmartWire Darwin ribbon cable is connected to the
slaves at the gateway. Connection to the PROFIBUS field bus
is effected via the standardized 9-pole PROFIBUS plug. In
addition terminals for two power supplies are available, one
for the SmartWire Darwin slaves and another 24 volts for
supply of the contactor coils in case these are also operated
via SmartWire Darwin slaves. The power supply of the
SmartWire Darwin slaves and the data communication are
conducted via the 8-pole SmartWire Darwin cable from the
gateway to the slaves.
Engineering In connection with the SmartWire-Darwin slaves the
gateway appears as a modular slave on the PROFIBUS. Each
SmartWire-Darwin slave is a module of its own. Up to 58
SmartWire-Darwin slaves can be operated via a PROFIBUS
gateway. However, take heed of the maximum data volume
that can be exchanged via PROFIBUS. The maximum for a
PROFIBUS slave is 240 bytes of input data and 240 bytes of
output data. The SmartWire-Darwin network may be
extended up to 100 m.

Engineering
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02/09 AWB2723-1612en
Connection
Figure 2: Connection
Power supply of the gateway and supply of the SmartWire-
Darwin slave electronics are performed via the terminals
POW. The gateway contains an additional power supply unit
for the 15 V supply of the SmartWire-Darwin slaves with an
amperage of 0.7 A.
XOn the SWD gateway connect the POW and AUX supply
voltages via separate miniature circuit-breakers or fuses:
• Miniature circuit-breaker 24 V DC for POW
– Cable protection in accordance with DIN VDE 0641
Part 11, IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; tripping characteristics Cor
– Fuse 3 A, utilisation class gL/gG
– Line protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
3A3A
24 V DC
0 V

PROFIBUS Gateway EU5C-
SWD-DP
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02/09 AWB2723-1612en
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics C or
–Fuse2A
• Miniature circuit-breaker 24 V DC for AUX
– Line protection in accordance with DIN VDE 0641
Part 11,
IEC/EN 60898:
– Miniature circuit-breaker 24 V DC rated operational
current 3 A; tripping characteristic Zor
– Fuse 3 A, utilisation class gL/gG
– Line protection for cable AWG 24 in accordance with
UL 508 and CSA-22.2 no. 14:
– Miniature circuit-breaker 24 V DC rated operational
current 2 A; tripping characteristics Zor
–Fuse2A
hPlease take heed of the total current consumption of your
SmartWire-Darwin network and, if necessary, plan for an
additional feeder module EU5C-SWD-PF2.
You can find information on the current consumption in
the device operating manual AWB2723-1617.
hIf any switching devices are also connected via the
SmartWire-Darwin slaves DIL SmartWire-Darwin -32-001/
002, the AUX supply will also be required. This provides
the supply for activation of the contactor coils. This supply
must be fused by an miniature circuit-breaker (3A gG/gl or
3A miniature circuit-breaker with a Z characteristic).
If switching devices with an activation power greater than
3 A are connected, an additional feeder module EU5C-
SWD-PF1 or EU5C-SWD-PF2 must be used.

Engineering
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PROFIBUS address setting
The coupling unit requires a unique PROFIBUS-DP slave
address in the PROFIBUS network. This is set on the gateway
via DIP switches (switches 2 - 8). The valid addresses are 1 -
125.
PROFIBUS connection
For connection to the field bus the standardized PROFIBUS
plug is used, e.g. ZB4-209-DS2. This also includes a
connectable bus termination resistor.
Figure 3: Pin assignments
Baud Rates
The gateway supports operation on PROFIBUS masters at up
to 12 MB. Setting of the baud rate takes place automatically.
hIn the planning of the SmartWire Darwin network you are
also supported by the software program SmartWire-
Darwin-Assist, which automatically draws your attention
to the use of any necessary new feeder modules.
PROFIBUS-DP Pin Meaning
3RxD/TxD-P
4CNTR-P
5DGND
6VP (+5 V DC)
8RxD/TxD-N
6
7
8
9
2
3
4
5
1

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PROFIBUS profile
The device supports the PROFIBUS V0 profile.
Programming system
A device master file (GSD file) is necessary for selection of
the device and operation via the field bus PROFIBUS-DP. The
GSD file contains standardized descriptions of the PROFIBUS
slaves. Two different GSD files exist for the PROFIBUS
gateway:
•forMotorola-basedCPUs(e.g. for Siemens S7):
Moel4d13.gsd with the relevant illustrations
KM4D12_N.bmp and KM4D12_D.bmp
• for Intel-based CPUs (e.g. for Moeller XC100/200, PS4):
Moe4d13.gsd with the relevant illustrations
KM4D12_N.bmp and KM4D12_D.bmp
hAs of version V.2.3.9 and service pack ecp_update_0109
these files are included in the Moeller programming
system easySoft-CoDeSys.
You can find these files on our web site as follows:
http://www.moeller.net/de/support/index.jsp
Follow the links please.

13
02/09 AWB2723-1612en
2 Installation
Mounting Please proceed as follows to install the device:
XFirst of all set the PROFIBUS slave address. This is set on
the gateway via DIP switches (switches 2 - 8). The DIP
switches are located under a cover on the right side of the
gateway. The valid addresses are 1 - 125.
Figure 4: Setting the slave address
XMount the device on the top hat rail.
Slave address
OFF
ON
23456781
1
2
4
8
16
32
64

Installation
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02/09 AWB2723-1612en
Figure 5: Mounting on top-hat rail
XConnect the 24 V DC voltage to the terminals POW on the
front side of the gateway.
XIf necessary, connect the 24 V DC voltage for the contactor
coils to the terminals AUX.
jWarning!
In safety-related applications the power supply unit that
supplies the SmartWire Darwin system must be executed
as a PELV power supply unit (protective extra low voltage).
hCaution!
You must take safety precautions (Emergency Stop) in the
external circuitry of the EU5C-SWD-DP and any power
modules type EU5C-SWD-PF1-1 or EU5C-SWD-PF2-1 that
are used. To do so, plan to switch off the power supply to
the contactor coils AUX.

Mounting
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02/09 AWB2723-1612en
Potential Relationship between the Components
The entire SmartWire-Darwin system operates on a common
supply voltage. Provide a common star point for the earth
wiring. In this way the various slaves in the SmartWire-
Darwin system will not be electrically isolated from one
another. The field bus and the SmartWire-Darwin system are
electrically isolated from one another.
Connection SmartWire Darwin
XConnect the SmartWire-Darwin network via the 8-pole
SmartWire-Darwin cable. To do so use the SmartWire-
Darwin cable SWD-4-100LF8-24 and the relevant blade
terminal SWD-4- 8MF2 or prefabricated cables of the type
SWD-4-(3/5/10)F8-24-2S.
jWarning!
Switch off the power supply, if you are reconnecting slaves
in the SmartWire-Darwin system or reconnecting the
ribbon cable connection. Otherwise the SmartWire-
Darwin slaves can be destroyed!
jWarning!
The gateway has protection against polarity reversal for
the 24-V-DC-POW supply. However, if the gateway is
connected via the serial interface to an earthed device (for
example to a PC), the gateway can be destroyed, if the
polarity of the power supply is reversed!

Installation
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02/09 AWB2723-1612en
Figure 6: Connection via the SmartWire Darwin cable
PROFIBUS-DP connection
To attach the PROFIBUS-DP cable, a special PROFIBUS-DP
plug (e.g. ZB4-209-DS2) is needed. This has the necessary
wiring for fault-free operation at up to 12 Mbits/sec.
XConnect the PROFIBUS-DP cable by means of the
PROFIBUS-DP plug to the field bus interface of the
gateway.
The first and the last slave of a PROFIBUS-DP field bus
segment must be terminated with a switched on terminating
resistor. The bus termination resistors are connected
externally. The external connection can be implemented
either with a separate terminating resistor or by a special
SUB D connector (e.g ZB4-209-DS2).
SWD4…LF…
SWD4-8MF2