Eaton easyE4 series User manual

Manual 10/19 MN050009 EN
easyE4 Manual

Company information
All brand and product names are trademarks or registered trademarks of their respective own-
ers.
Break-Down Service
Please contact your local office:
http://www.eaton.eu/aftersales
or the After Sales Service
Hotline After Sales Service:
[phone] (de,en)
[e-mail]
[e-mail]
Original Operating Instructions
is the German-language edition of this document
Publication date
10/19 MN050009 EN 3.0 Edition, Build 011
Copyright
© 2018 by Eaton Industries GmbH, 53105 Bonn
Author: Electrical Sector, Business Unit MOC
Editor:
Eaton Industries GmbH, Hein-Moeller-Straße 7-11, D-53115 Bonn
All rights, including those of translation, reserved.
No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, whether electronic, mechanical, photocopying, micro-filming, recording,
or otherwise, without the prior written permission of Eaton Industries GmbH, Bonn.
Subject to alteration.

Before starting with the installation
I
lInstallation requires qualified electrician
lDisconnect the power supply of the device.
lSecure against retriggering
lVerify isolation from the supply
lGround and short-circuit
lCover or enclose any
neighboring live parts.
lFollow the engineering instructions (IL) of the device
concerned.
lOnly suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 part 100) may work on this
device/system.
lBefore installation and before touching the device
ensure that you are free of electrostatic charge.
lThe functional earth (FE) must be connected to the
protective earth (PE) or to the equipotential bonding.
The system installer is responsible for implementing
this connection.
lConnecting cables and signal lines should be
installed so that inductive or capacitive interference
does not impair the automation functions.
lInstall automation devices and related operating ele-
ments in such a way that they are well protected
against unintentional operation.
lSuitable safety hardware and software measures
should be implemented for the I/O interface so that a
line or wire breakage on the signal side does not res-
ult in undefined states in the automation devices.
lDeviations of the mains voltage from the nominal
value must not exceed the tolerance limits given in
the specifications, otherwise this may result in mal-
function and hazardous states.
lEmergency-Stop devices complying with IEC/EN
60204-1 must be effective in all operating modes of
the automation devices. Unlatching the emergency
stop devices must not result in an automatic restart.
lBuilt-in devices for enclosures or cabinets must only
be run and operated in an installed state; desktop
devices and portable devices only when the housing
is closed.
lMeasures should be taken to ensure the proper
restarting of programs interrupted after a voltage dip
or outage. This should not result in dangerous oper-
ating states even for a short time. If necessary, emer-
gency stop devices should be implemented.
lWherever faults in the automation system may
cause damage to persons or property, external meas-
ures must be implemented to ensure a safe oper-
ating state in the event of a fault or malfunction (for
example, by means of separate limit switches, mech-
anical interlocks, etc.).
DANGER!
Dangerous Electrical Voltage!

Table of Contents
easyE4 Manual 1
Company information 2
Before starting with the installation 3
Table of Contents 1
0.1 About this manual 13
0.1.1 List of revisions 13
0.1.2 Target group 14
0.1.3 Legal disclaimer 15
0.1.4 Short designations 16
0.1.5 Writing conventions 17
0.1.5.1 Warning labels 17
0.1.5.2 Documents with additional information 18
1. easyE4 control relays description 19
1.1 Use as intended 19
1.2 Function 20
1.2.1 Features 20
1.3 Device models - versions and part nos. 22
1.3.1 Base device versions 22
1.3.2 Expansion versions 24
1.3.2.1 Overview of available easyE4 devices 26
1.4 What the different parts of the part number mean 28
1.5 Accessory devices 29
1.6 Nameplate 30
1.7 Support 31
1.8 Programming software easySoft 7 32
1.9 Safety regulations 33
1.9.1 Basics 33
1.9.2 Mandatory requirements, personnel requirements 33
1.9.2.1 Occupational safety 33
1.9.2.2 Personnel qualifications 33
1.9.2.3 Device documentation 34
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1.9.2.4 Installation, maintenance, and disposal 34
1.9.2.5 Prerequisites for proper operation 35
1.9.3 Device-specific hazards 36
1.10 Engineering 39
1.10.1 Length of input cables 39
1.10.2 Analog Signals 40
1.10.3 Notes on connecting EASY-E4-AC-... devices 41
2. Installation 43
2.1 Prerequisites for the location of use 44
2.1.1 Installation position 44
2.1.1.1 Temperatures 44
2.1.1.2 Aeration and de-aeration 45
2.2 Unpacking and checking the equipment supplied 46
2.3 Mounting 47
2.3.1 Mounting easyE4 control relays 47
2.3.1.1 Installation on mounting rail 50
2.3.1.2 Screw mounting 52
2.3.1.3 Dismounting of a device 53
2.4 Connection terminals 54
2.4.1 Screw terminal connection 54
2.4.2 Push in connection 55
2.4.3 Connecting the power supply 56
2.4.3.1 Special notes on connecting EASY-E4-AC-... devices 57
2.4.4 Connect digital inputs 58
2.4.4.1 Connect digital counter inputs 60
2.4.5 Connecting analog inputs 61
2.4.6 Connecting relay outputs 62
2.4.7 Connecting transistor outputs 63
2.4.7.1 Transistor output behavior in the event of a short circuit/overload64
2.4.7.2 Connecting outputs in parallel 64
2.4.8 Analog I/O expansion device 65
2.4.9 Analog input expansion with temperature measuring 67
2.4.10 Terminal configurations for individual devices 70
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2.5 External connections 72
2.5.1 External connection layouts 72
2.5.2 Memory card 73
2.5.3 Ethernet 75
2.5.3.1 Connecting the Ethernet cable 76
2.6 Programming software license 78
2.6.1 System requirements 79
2.6.2 Licensing 79
2.6.2.1 Getting a license key 80
2.6.3 Adding a license key later on 81
2.6.4 Software updates and hardware changes 82
2.6.5 Installation instructions 83
3. Commissioning 87
3.1 Initial commissioning 87
3.2 Daily operation 87
3.3 Switch on 88
3.3.1 Startup behavior of easyE4 control relays with LED indicators 88
3.3.2 Startup behavior of easyE4 control relays with a display and
keypad 90
3.3.2.1 Changing the menu language 91
3.3.3 Startup behavior of base devices with connected expansion
devices 93
3.3.4 Status display on easyE4 control relays with display and keypad 94
3.3.5 Commissioning the Ethernet network 96
3.3.5.1 Network operation 96
3.3.6 Remote operation 97
3.4 Overview of switch-on behavior 98
3.5 Establishing an Ethernet connection and transferring a program 100
3.6 Automatic booting from the card 106
3.6.1 Preparing the card in the PC for booting with easySoft 7 106
3.6.2 Preparing the card in the easyE4 device for booting with
easySoft 7 110
3.6.3 Preparing the card for booting on the easyE4 device itself 114
3.7 Reset – resetting the device to factory settings 116
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3.8 Updating firmware 117
3.9 microSDMemory card 124
3.9.1 microSD Ejecting the memory card 124
3.10 Setting a splash screen for the EASY-E4-...-12...C1(P) display 126
4. Operation 127
4.1 Base device with display and buttons 127
4.1.1 LCD Display 127
4.1.1.1 Display color backlight 128
4.1.2 Keyboard 128
4.1.3 Selecting menus and entering values 129
4.1.4 Cursor display 130
4.1.5 Entering of values 130
4.2 Operating modes of the easyE4 131
4.2.1 RUN mode 131
4.2.2 STOP mode 131
4.3 Operation of the menu selection and value entry 133
4.3.1 How to navigate the device menus 133
4.3.2 Operating principle in the circuit diagram and function block
editor 133
4.3.3 Selecting a device menu 134
4.4 Overview of the menus on the device 135
4.4.1 Main menu 135
4.4.2 STOP RUN operating mode menu 135
4.4.3 Menu Parameter 136
4.4.4 Set clock menu 137
4.4.5 Menu Card 138
4.4.6 MenuInformation 139
4.4.7 System options menu 140
4.4.8 Program menu 142
4.5 Your first EDP program 144
4.5.1 Draw a wiring diagram 146
4.5.2 Testing the circuit diagram 149
4.5.3 Control options in RUN mode 150
4.5.4 Delete Program 152
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4.6 Transfer program to the easyE4 device 153
4.6.1 Transfer with a microSD memory card 153
4.6.2 Establish Ethernet connection 158
5. Programming on the device 161
5.1 Program 161
5.2 Circuit diagram display 161
5.3 Circuit diagram elements 163
5.3.1 Function blocks 163
5.3.2 Relays 163
5.3.3 Contacts 164
5.3.4 Coils 165
5.4 Working with contacts and coils 170
5.4.1 Entering and modifying contacts 171
5.4.2 Changing an N/O contact to an N/C contact 172
5.4.3 Entering and modifying coils 173
5.4.4 Deleting contacts and coils 174
5.4.5 Creating and modifying connections 175
5.4.6 Deleting connections 176
5.4.7 Adding a rung 176
5.4.8 Deleting a rung 176
5.4.9 Got to a rung 177
5.4.10 Saving the circuit diagram 177
5.4.11 Exiting the circuit diagram without saving 178
5.4.12 Searching for contacts and coils 178
5.4.13 Switching with the Cursor Buttons 179
5.4.14 Checking the circuit diagram 180
5.4.15 Jumps 181
5.4.16 Wiring NET operands in the circuit diagram 183
5.5 Transferring programs from and to the microSD memory card 187
5.5.1 Configuration on base devices with a display 188
5.5.1.1 PROGRAM submenu 189
5.6 Working with function blocks 191
5.6.1 Adding function blocks to the circuit diagram for the first time 191
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5.6.2 Function block list 193
5.6.3 Configuring parameters in the function block editor 194
5.6.4 PARAMETERS menu 197
5.6.5 Deleting function blocks 197
5.7 Using operands in a program 200
6. Function blocks 216
6.1 Manufacturer function blocks 218
6.1.1 Timer modules 218
6.1.1.1 HW - 7-day time switch (Hour Week) 218
6.1.1.2 HY - Year time switch (Hora Year) 228
6.1.1.3 OT - Operating hours counter 238
6.1.1.4 RC - Real-time clock 242
6.1.1.5 T - Timing relay 246
6.1.1.6 YT - Year time switch (Year Table) 261
6.1.1.7 WT - Weekly timer (WeekTable) 268
6.1.1.8 AC - Astronomic clock 272
6.1.2 Counter Function Blocks 281
6.1.2.1 C - Counter relay 281
6.1.2.2 CF - Frequency counter 287
6.1.2.3 CH - High-speed counter 293
6.1.2.4 CI - Incremental Counter 299
6.1.3 Arithmetic and analog function blocks 306
6.1.3.1 A - Analog value comparator 306
6.1.3.2 AR - Arithmetic 312
6.1.3.3 AV - Average 317
6.1.3.4 CP – Comparator 326
6.1.3.5 LS - Value scaling 330
6.1.3.6 MM - Min-/Max function 335
6.1.3.7 PM - Performance map 339
6.1.3.8 PW - Pulse width modulation 345
6.1.4 Open-loop and closed-loop function blocks 351
6.1.4.1 DC - PID controller 351
6.1.4.2 FT - PT1-Signal smoothing filter 358
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