Eaton EMR-4000 Installation and operating instructions

EMR-4000 - MOTOR RELAY
Installation, Operation and Maintenance
Software-Version: 3.0.d
IM02602009E
Revision: E
English

EMR-4000 IM02602009E
EMR-4000 Functional Overview
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Trend recorder
Event recorder
Current and Volt.:
unbalance
%THD and THD
Fund. and RMS
min./max./avg.
hasors and
angles
Power:
Fund. and RMS
MVA, Mwatt, Mvar,
PF
Metering,
Statistics and
Demand
standard
3
1
3
EMR-4000
74
TC
*
Zone
Interlocking Breaker Wear
Programmable
Logic
51
50R
46 51J 51P
27A
59A
47 55
A/D
27M 59M 81
U/O 51X
LOP
51V 50X
1
Fault recorder
Waveform recorder
Option
Motor
Load
URTD Assembly
14
Analog
Out uts
51R
37 49S
50P
50
BF CTS
32 32V
81 R 78V
26
Start recorder
Statistics recorder
History function
66
IRIG-B00X
SNTP
URTD Assembly

EMR-4000 IM02602009E
Table o Contents
EMR-4000 Functional Overview................................................................................................................................. 2
Table o Contents........................................................................................................................................................ 3
Comments on the Manual........................................................................................................................................... 9
What Is In luded with the Devi e................................................................................................................................. 14
Storage........................................................................................................................................................................ 14
Important Information ................................................................................................................................................. 14
Symbols....................................................................................................................................................................... 15
General Conventions................................................................................................................................................... 17
Load Referen e Arrow System.................................................................................................................................... 21
Device......................................................................................................................................................................... 22
Devi e Planning........................................................................................................................................................... 22
Devi e Configuration Parameters of the Devi e..........................................................................................................23
Installation and Wiring.............................................................................................................................................. 26
Three-Side-View.......................................................................................................................................................... 26
Overview of Slots - Assembly Groups......................................................................................................................... 28
Slot X1: Power Supply Card with Digital Inputs........................................................................................................... 30
Slot X2: Relay Output Card - Zone Interlo k................................................................................................................ 33
Slot X3: Current Transformer Measuring Inputs..........................................................................................................36
Slot X4: Voltage Transformer Measuring Inputs..........................................................................................................46
Slot X5: Relay Output Card......................................................................................................................................... 53
Typi al Conne tion Diagrams...................................................................................................................................... 56
Slot X100: Ethernet Interfa e....................................................................................................................................... 60
Slot X103: Data Communi ation.................................................................................................................................. 62
Slot X104: IRIG-B00X and Supervision Conta t..........................................................................................................66
Slot X120 - PC Interfa e.............................................................................................................................................. 68
Control Wiring Diagram............................................................................................................................................ 69
Wiring Diagrams.......................................................................................................................................................... 72
Input, Output and LED Settings............................................................................................................................... 73
Digital Input Configuration........................................................................................................................................... 73
DI-8P X........................................................................................................................................................................ 76
Wired Inputs (Aliases)................................................................................................................................................. 79
Relay Output Configuration......................................................................................................................................... 83
RO-4ZI X Settings....................................................................................................................................................... 86
LED Configuration..................................................................................................................................................... 103
The »System OK (Operational) « LED ...................................................................................................................... 106
LED Settings.............................................................................................................................................................. 107
Analog Outputs.......................................................................................................................................................... 124
Front Panel............................................................................................................................................................... 132
Basi Menu Control................................................................................................................................................... 138
PowerPort-E............................................................................................................................................................. 139
Quality Manager....................................................................................................................................................... 140
Measuring Values.................................................................................................................................................... 141
Read Out Measured Values...................................................................................................................................... 141
Current - Measured Values........................................................................................................................................ 143
Voltage - Measured Values....................................................................................................................................... 146
Power - Measured Values......................................................................................................................................... 150
Energy Counter........................................................................................................................................................ 152
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EMR-4000 IM02602009E
Global Parameters of the Energy Counter Module....................................................................................................152
Dire t Commands of the Energy Counter Module .................................................................................................... 152
Signals of the Energy Counter Module (States of the Outputs)..................................................................................153
Statistics.................................................................................................................................................................. 154
Configuration of the Minimum and Maximum Values.................................................................................................154
Configuration of the Average Value Cal ulation.........................................................................................................155
Dire t Commands...................................................................................................................................................... 157
Global Prote tion Parameters of the Statisti s Module.............................................................................................. 157
States of the Inputs of the Statisti s Module.............................................................................................................. 160
Signals of the Statisti s Module................................................................................................................................. 161
Counters of the Module Statisti s.............................................................................................................................. 161
System Alarms......................................................................................................................................................... 170
Demand Management............................................................................................................................................... 170
Peak Demand............................................................................................................................................................ 173
Min. and Max. Values................................................................................................................................................ 173
THD Prote tion.......................................................................................................................................................... 173
Devi e Planning Parameters of the Demand Management.......................................................................................174
Signals of the Demand Management (States of the Outputs)....................................................................................174
Global Prote tion Parameter of the Demand Management........................................................................................175
States of the Inputs of the Demand Management...................................................................................................... 178
Resets....................................................................................................................................................................... 179
Manual A knowledgment........................................................................................................................................... 181
External A knowledgments....................................................................................................................................... 181
Manual Resets........................................................................................................................................................... 182
Reset to Fa tory Defaults.......................................................................................................................................... 182
Status Display.......................................................................................................................................................... 183
Operating Panel (HMI)............................................................................................................................................. 184
Spe ial Parameters of the Panel............................................................................................................................... 184
Dire t Commands of the Panel.................................................................................................................................. 184
Global Prote tion Parameters of the Panel................................................................................................................ 184
Recorders................................................................................................................................................................. 185
Waveform Re order.................................................................................................................................................. 185
Fault Re order........................................................................................................................................................... 193
Event Re order.......................................................................................................................................................... 200
Trend Re order......................................................................................................................................................... 201
Motor Start Re order................................................................................................................................................. 207
Statisti Re order...................................................................................................................................................... 210
History Fun tion......................................................................................................................................................... 211
Time Synchronization............................................................................................................................................. 212
A ura y of Time Syn hronization............................................................................................................................ 213
SNTP......................................................................................................................................................................... 220
IRIG-B00X................................................................................................................................................................. 227
Device Parameters.................................................................................................................................................. 232
Date and Time........................................................................................................................................................... 232
Version...................................................................................................................................................................... 232
TCP/IP Settings......................................................................................................................................................... 233
Dire t Commands of the System Module.................................................................................................................. 234
Global Prote tion Parameters of the System............................................................................................................. 235
System Module Input States...................................................................................................................................... 237
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EMR-4000 IM02602009E
Spe ial Values of the System Module....................................................................................................................... 239
Communication Protocols...................................................................................................................................... 240
Module: SCADA........................................................................................................................................................ 240
TCP/IP Parameter..................................................................................................................................................... 241
Modbus®................................................................................................................................................................... 242
Profibus..................................................................................................................................................................... 264
IEC 61850................................................................................................................................................................. 278
DNP3......................................................................................................................................................................... 294
Parameters............................................................................................................................................................... 337
Parameter Definitions................................................................................................................................................ 337
A ess Authorizations (a ess areas)....................................................................................................................... 359
Passwords – Areas.................................................................................................................................................... 359
How to find out what a ess areas/levels are unlo ked?...........................................................................................362
Unlo king A ess Areas............................................................................................................................................ 363
Changing Passwords................................................................................................................................................. 363
Password Entry at the Panel..................................................................................................................................... 364
Password Forgotten ................................................................................................................................................. 364
Parameter Setting at the HMI.................................................................................................................................... 365
Setting Groups........................................................................................................................................................... 370
Program Mode........................................................................................................................................................... 380
System Parameters................................................................................................................................................. 381
General System Parameters..................................................................................................................................... 381
System Parameters – Current Related...................................................................................................................... 382
System Parameters – Voltage Related...................................................................................................................... 383
Blocking................................................................................................................................................................... 384
Permanent Blo king.................................................................................................................................................. 384
Temporary Blo king................................................................................................................................................... 385
To A tivate or Dea tivate the Tripping Command of a Prote tion Module.................................................................386
A tivate, Dea tivate Respe tively to Blo k Temporary Prote tion Fun tions............................................................387
Protection (Prot) Module......................................................................................................................................... 389
How to Blo k All Prote tive and Supervisory Fun tions.............................................................................................389
Dire t Commands of the Prote tion Module.............................................................................................................. 396
Global Prote tion Parameters of the Prote tion Module............................................................................................ 396
Prote tion Module Input States.................................................................................................................................. 397
Prote tion Module Signals (Output States)................................................................................................................ 397
Values of the Prote tion Module................................................................................................................................ 397
Switchgear/Breaker – Manager...............................................................................................................................398
Single Line Diagram.................................................................................................................................................. 399
Swit hgear Configuration........................................................................................................................................... 399
Swit hgear Wear....................................................................................................................................................... 430
Control Parameters................................................................................................................................................... 436
Control - Example: Swit hing of a Breaker................................................................................................................439
Protective Elements................................................................................................................................................ 442
IOC Fun tion............................................................................................................................................................. 442
Load Shedding.......................................................................................................................................................... 443
JAM........................................................................................................................................................................... 447
Lo ked Rotor Prote tion............................................................................................................................................ 453
Motor Starting and Control Module............................................................................................................................ 454
Motor Wellness.......................................................................................................................................................... 480
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Thermal Model........................................................................................................................................................... 484
Ultimate Trip Current................................................................................................................................................. 492
Underload Module..................................................................................................................................................... 496
50P - DEFT Over urrent Prote tion........................................................................................................................... 500
51P - Over urrent Prote tion [51, 51C, 51V]............................................................................................................. 510
50R DEFT Cal ulated Ground Fault Prote tion Module............................................................................................525
51R INV Cal ulated Ground Fault Prote tion............................................................................................................ 534
50X DEFT Measured Ground Fault Prote tion..........................................................................................................542
51X INV Measured Ground Fault Prote tion.............................................................................................................. 551
Ground Fault Prote tion............................................................................................................................................. 559
ZI - Zone Interlo king................................................................................................................................................. 560
46 - Current Unbalan e Prote tion............................................................................................................................ 576
27M - Undervoltage Prote tion.................................................................................................................................. 584
59M - Overvoltage Prote tion.................................................................................................................................... 592
27A - Auxiliary Undervoltage Prote tion....................................................................................................................600
59A - Auxiliary Overvoltage Prote tion...................................................................................................................... 606
47 - Voltage Unbalan e Prote tion............................................................................................................................ 612
81O/U, 81R, 78V - Frequen y Prote tion.................................................................................................................. 621
32 - Power Prote tion................................................................................................................................................ 645
32V - Rea tive Power Prote tion............................................................................................................................... 658
55A and 55D - PF Prote tion*................................................................................................................................... 671
RT - Remote Trip....................................................................................................................................................... 681
ExP - External Prote tion........................................................................................................................................... 686
Ex87 - External Differential Prote tion....................................................................................................................... 691
RTD Prote tion Module............................................................................................................................................. 697
URTDII Module Interfa e........................................................................................................................................... 727
Supervision.............................................................................................................................................................. 739
BF- Breaker Failure [50BF*/62BF]............................................................................................................................. 739
CTS - Current Transformer Supervision.................................................................................................................... 763
LOP - Loss of Potential.............................................................................................................................................. 770
74TC - Trip Cir uit Monitoring.................................................................................................................................... 776
Devi e Planning Parameters of the Trip Cir uit Monitoring Module...........................................................................779
Self Supervision......................................................................................................................................................... 783
Programmable Logic............................................................................................................................................... 788
General Des ription................................................................................................................................................... 788
Programmable Logi at the Panel.............................................................................................................................. 794
Commissioning....................................................................................................................................................... 798
Commissioning/Prote tion Test................................................................................................................................. 799
De ommissioning – Removing the Plug from the Relay............................................................................................800
Service and Commissioning Support.................................................................................................................... 801
Maintenan e Mode.................................................................................................................................................... 802
Prin iple – General Use............................................................................................................................................. 802
Before Use................................................................................................................................................................ 803
How to Use the Maintenan e Mode........................................................................................................................... 803
For ing the Relay Output Conta ts............................................................................................................................ 805
Disarming the Relay Output Conta ts........................................................................................................................ 806
For ing RTDs*........................................................................................................................................................... 808
For ing Analog Outputs*............................................................................................................................................ 809
For ing Analog Inputs*.............................................................................................................................................. 810
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EMR-4000 IM02602009E
Failure Simulator (Sequen er)*.................................................................................................................................. 811
Technical Data......................................................................................................................................................... 829
Climati Environmental Conditions............................................................................................................................ 829
Degree of Prote tion EN 60529................................................................................................................................. 829
Routine Test.............................................................................................................................................................. 829
Housing..................................................................................................................................................................... 829
Current and Ground Current Measurement............................................................................................................... 830
Voltage and Residual Voltage Measurement.............................................................................................................832
Frequen y Measurement........................................................................................................................................... 832
Voltage Supply.......................................................................................................................................................... 833
Power Consumption.................................................................................................................................................. 833
Display....................................................................................................................................................................... 834
Front Interfa e USB................................................................................................................................................... 834
Real Time Clo k........................................................................................................................................................ 834
Digital Inputs.............................................................................................................................................................. 835
Relay Outputs............................................................................................................................................................ 836
Supervision Conta t (SC).......................................................................................................................................... 836
Time Syn hronization IRIG-B00X.............................................................................................................................. 836
Zone Interlo king....................................................................................................................................................... 837
RS485*...................................................................................................................................................................... 838
LWL-Module with ST onne tor*............................................................................................................................... 838
Opti al Ethernet_module with LC onne tor*............................................................................................................. 838
URTD-Interfa e*........................................................................................................................................................ 838
Analog Outputs.......................................................................................................................................................... 839
Boot Phase................................................................................................................................................................ 839
Standards................................................................................................................................................................. 840
Approvals.................................................................................................................................................................. 840
Design Standards...................................................................................................................................................... 840
High Voltage Tests (IEC 60255-1)............................................................................................................................. 840
EMC Immunity Tests................................................................................................................................................. 841
EMC Emission Tests................................................................................................................................................. 842
Environmental Tests.................................................................................................................................................. 843
Me hani al Tests....................................................................................................................................................... 845
Speci ications.......................................................................................................................................................... 846
Spe ifi ations of the Real Time Clo k....................................................................................................................... 846
Time Syn hronization Toleran es............................................................................................................................. 846
Spe ifi ations of the Measured Value A quisition......................................................................................................847
Prote tion Elements A ura y................................................................................................................................... 849
Appendix.................................................................................................................................................................. 855
Instantaneous Current Curves (Phase)..................................................................................................................... 865
Time Current Curves (Phase).................................................................................................................................... 866
Instantaneous Current Curves (Ground Current Cal ulated).....................................................................................878
Instantaneous Current Curves (Ground Current Measured)......................................................................................880
Time Current Curves (Ground Current)..................................................................................................................... 882
Assignment List....................................................................................................................................................... 894
List o ANSI Codes.................................................................................................................................................. 958
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EMR-4000 IM02602009E
md5_1
md5_2
RMS Handoff: 0
File: generated\EMR-4000_user_manual_eaton_en.odt
This manual applies to devi es (version):
Version 3.0.d
Build: 29322
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EMR-4000 IM02602009E
Comments on the Manual
This manual gives a general explanation of the tasks of devi e planning, parameter setting, installation, ommissioning,
operation, and maintenan e of the Eaton devi es.
The manual serves as referen e do ument for:
Engineers in the prote tion field;
Commissioning engineers;
Personnel dealing with the setting, testing, and maintenan e of prote tion and ontrol devi es; and
Well trained personnel involved in ele tri al installations and power stations.
All fun tions on erning the type ode will be defined. Should there be a des ription of any fun tions, parameters, or
inputs/outputs that do not apply to the devi e in use, please ignore that information.
All details and referen es are explained to the best of our knowledge and are based on our experien e and
observations.
This manual des ribes the full featured versions of the devi es, in luding all options.
All te hni al information and data in luded in this manual refle t their state at the time this do ument was issued. Eaton
Corporation reserves the right to arry out te hni al modifi ations in line with further development without hanging this
manual and without previous noti e. Therefore no laim an be brought based on the information and des riptions
in luded in this manual.
Text, graphi s, and formulas do not always apply to the a tual delivery s ope. The drawings and graphi s are not true
to s ale. Eaton Corporation does not a ept any liability for damage and operational failures aused by operating
errors or disregarding the dire tions of this manual.
No part of this manual is allowed to be reprodu ed or passed on to others in any form, unless Eaton Corporation has
issued advan ed approval in writing.
This user manual is part of the delivery s ope when pur hasing the devi e. In ase the devi e is passed on (sold) to a
third party, the manual has to be passed on as well.
Any repair work arried out on the devi e requires skilled and ompetent personnel with verifiable knowledge and
experien ed with lo al safety regulations and have the ne essary experien e with working on ele troni prote tion
devi es and power installations.
IMPORTANT DEFINITIONS
The symbol/word ombinations detailed below are designed to all the User's attention to issues that ould affe t User
safety and well being as well as the operating life of the devi e.
DANGER indicates a hazardous situation which, i not avoided, will result in
death or serious injury.
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EMR-4000 IM02602009E
WARNING indicates a hazardous situation which, i not avoided, could
result in death or serious injury.
CAUTION, used with the sa ety alert symbol, indicates a hazardous
situation which, i not avoided, could result in minor or moderate injury.
CAUTION, without the sa ety alert symbol, is used to address practices not
related to personal injury.
NOTICE is used to address in ormation and practices not related to
personal injury.
FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to
be per ormed be ore installing, operating, or servicing this equipment.
Practice all plant and sa ety instructions and precautions. Failure to ollow
the instructions can cause personal injury and/or property damage.
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