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Eaton CurrentWatch ECS7 Series User manual

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To open:
Press tab inward
towards hinge
Important:
Keep contact areas clean
IN ORDER TO AVOID ELECTRIC SHOCK OR OTHER POSSIBLE INJURY:
• DO NOT USE THIS PRODUCT FOR HUMAN SAFETY APPLICATIONS.
IT WAS NOT DESIGNED, TESTED OR RECOMMENDED FOR THIS
USE.
• DO NOT USE THIS PRODUCT IN HAZARDOUS LOCATIONS (E.G.
EXPLOSIVE ATMOSPHERES). IT WAS NOT DESIGNED, TESTED OR
RECOMMENDED FOR THIS USE.
• ENSURE THE PRODUCT IS PROPERLY WIRED FOR THE
APPLICATION. REFER TO THE SPECIFICATIONS AND WIRING
DIAGRAMS IN THIS MANUAL.
MODELS COVERED IN THIS MANUAL
Catalog Number Description
ECS701SC Solid Core, N.O., Over/Under Load
ECS700SC Solid Core, N.O., Overload Only
ECS702SC Solid Core, N.O., Underload Only
ECS711SP Split Core, N.O., Over/Under Load
ECS710SP Split Core, N.O., Overload Only
ECS712SP Split Core, N.O., Underload Only
INTRODUCTION
The CurrentWatch™ ECS7 Series current
switches are designed for overload,
underload or operating window applications.
Upon sensing an average operating current,
the ECS7 Series self-learns and establishes a
limit-alarm trip point based on plus or minus
15 percent of the average expected current
being monitored. The ECS7 Series is available
in solid or split core housing styles.
The ECS7 Series magnetically isolated solid state output contacts are
rated for 0.30A @ 135V AC/DC. This “universal” output makes this
product especially well suited for PLC control systems or a variety of
load connections.
Eaton’s current sensor family encompasses a broad range of products
for cost-effective monitoring, status, and predictive maintenance.
Downtime and costly repairs can be avoided by utilizing Eaton’s
products and technology in your control systems.
Note: Unless otherwise specified, the term “load” refers to the
current being monitored.
Installation Instructions
CurrentWatch™ ECS7 Series Current Switches
Self-Calibrating AC Current Switch with Solid State Outputs
INSTALLATION
Considerations for all ECS7 Series models…
• Run wire to be monitored through the aperture (opening) in the
switch body.
• These switches can be located in the same environment as
motors, contactors, heaters, pull-boxes and other electrical
enclosures.
• Mounting can be done in any position or hung directly on a wire
with a wire tie.
• Be sure to leave at least one inch distance between sensor and
other magnetic devices.
Considerations for split-core models only…
• Press the tab in the direction
shown in the diagram to the right.
• After placing the wire in the
aperture, press the hinged portion
firmly downward until a click is
heard and the tab pops out fully.
• Keep split-core contact areas
clean. Silicon grease is factory applied on the mating surfaces to
prevent rust and improve performance. Be careful not to allow
grit or dirt into the grease in the contact area, particularly on core
mating surfaces of split core models. Sensor operation could be
impaired if mating surfaces do not have good contact. Check
visually before closing.
QUICK INSTALL GUIDE
The below steps can be followed to quickly install a CurrentWatch™
ECS7 Series switch.
1. Run the wire to be monitored through the aperture
2. Mount the sensor
3. Connect output wire to the solid state relay terminals
a. Use up to 14 AWG copper wires
b. Don’t exceed output rating
4. Slide the Function Switch from “CLR” to “RUN”
5. Turn load “on”, equipment is now energized and sensor is
calibrated
• Note: Refer to the LED Indication table on page two for switch
operation.
WIRING DIAGRAM
Connect control or monitoring wires to the sensor. Use up to 14 AWG
copper wire and tighten terminals to 7 inch-pounds torque. Be sure the
output load does not exceed the solid state output rating.
CAUTION! Incandescent lamps can have “cold filament inrush”
current of up to ten times their rated amperage. Use caution when
switching lamps.
P51922 Rev 04
Effective: April 2010 Page 1
WARNING
Questions? Call our Sensor Application Engineers at (800) 426-9184.
695000107
AC or DC
Electrical Equipment Load
AC or DC
Power
Monitored
Wire Use caution when
switching lamps
P51922 Rev 04
Effective: April 2010 Page 2
Questions? Call our Sensor Application Engineers at (800) 426-9184.
RANGES AND MAXIMUM AMPS
Housing Range
Maximum Amps
Continuous 6 sec. 1 sec.
Solid Core 1.5-150A 500A 500A 1,000A
Split Core 2.8-150A 500A 500A 1,000A
TROUBLESHOOTING
Problem Solution
Switch is
always tripped
Switch may have been overloaded and contacts are burned out. Check the
output load, remembering to include inrush on inductive loads (coils, motors).
Switch will
not trip
For split core models, the core contact area may be dirty. Open the sensor
and clean the contact area.
Switch may have been overloaded and contacts are burned out. Check the
output load, remembering to include inrush on inductive loads (coils, motors).
Make sure function switch is in “RUN” mode.
SPECIFICATIONS
Specification Value
Power Supply Self Powered–No Power Supply Needed
Output Magnetically Isolated Solid State Switch
Output Rating Normally Open (N.O.) Models: 0.30A @ 135V AC/DC
Off-State Leakage < 10 µA
Response Time 200 ms
Setpoint Overload Only Models: +15% of Load
Underload Only Models: -15% of Load
Over/Underload Models: ±15% of Load (Operating Window)
Setpoint Ranges Solid Core: 1.5-150A
Split Core: 2.8-150A
Hysteresis Approx. 5% of Setpoint
Isolation Voltage UL Listed to 1,270V AC, Tested to 5,000V AC
Frequency Range 6-100Hz
Sensing Aperture Solid Core Models: 0.75 in. (19mm) dia.
Split Core Models: 0.85 in. (21.7mm) sq.
Housing UL94 V0 Flammability Rated
Environmental Operating Temperature: -58 to +149° F (-50 to +65° C)
Humidity: 0-95% RH, Non-Condensing
Approvals UL and ULC Listed
CE Certified
695000107
SETPOINT ADJUSTMENT
The CurrentWatch™ ECS7 Series has an internal microprocessor
that “learns” your load characteristics and calibrates the setpoint and
setpoint window.
Initial Calibration
1. This product is shipped from the factory with Function Switch in
the “CLR” position, which clears the memory.
2. After installation is complete and the output is connected properly,
slide this switch into the “RUN” position.
3. Turn on the load. The LED indicator marked “CALIB/ALARM”
will flash slowly (about one flash every two seconds) during the
learning period. When this LED goes out, the sensor has been
calibrated.
Re-Calibration
If the load or conditions change, you may need to recalibrate the sensor.
Below are the steps for doing so.
1. Safety first—turn load power off before recalibrating.
2. Slide the Function Switch to the “CLR” position.
3. Turn the load power back on for five seconds, then turn it off. This
clears the memory.
4. Slide the Function Switch to the “RUN” position.
5. Turn the load back on. The sensor is now re-calibrated.
• Note: For special situations, re-calibration can be performed while
the load is running. Exercise extreme caution when placing your
hands into a high voltage environment! With the load running,
flip the Function Switch to the “CLR” position, wait five seconds,
then move the Function Switch back to the “RUN” position. The
sensor will then re-calibrate.
LED INDICATION
State Contact LED Calibration LED
Off Load off or below threshold.
Caution! Load power may be on!
Sensor is operating normally
or is off.
Slow Flash (Once
Every Two Seconds)
Output open, normal state. Sensor is learning the load and
self-calibrating.
Fast Flash (About Two
Flashes Per Second)
Switch is tripped, output closed. Calibration error. Perform
re-calibration.
CURRENT SWITCH OPERATION
Model Output Diagram
Underload Only Models
Amps
Output Open (LED Off)
Output Closed (LED Slow)
Output Open (LED Fast)
Calibration Point
Overload Only Models
Amps
Output Open
(LED Off)
Output Closed (LED Slow)
115% of Calibration Point
Calibration Point
(LED Fast)
Over/Underload Models
Amps
Output Closed
Output Closed
(LED Off)
Output Open
(LED Slow)
115% of Calibration Point
(LED Fast)
85% ofCalibration Point
(LED Slow)