Eddyfi Technologies INUKTUN VERSATRAX 100 User manual

.
2569 Kenworth Road, Suite C
Nanaimo, BC, V9T 3M4
CANADA
+1.250.729.8080
[e-mail]
www.eddyfitechnologies.com

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User Manual
Table of Contents
About This Manual........................................................................................................................................5
Description ....................................................................................................................................................5
Specifications...........................................................................................................................................6
Precautions..............................................................................................................................................7
Certification..............................................................................................................................................7
Safety.......................................................................................................................................................7
System Setup..............................................................................................................................................10
Personnel Requirements .......................................................................................................................10
Working and Storage Environment........................................................................................................10
System Power........................................................................................................................................11
Power Requirements......................................................................................................................11
Generators / Inverters ....................................................................................................................11
ICON Portable Controller Connection....................................................................................................11
Interface Box Connection.......................................................................................................................12
Vehicle and Tether Connection..............................................................................................................13
Portable Reel Setup...............................................................................................................................14
Mini-Reel Setup......................................................................................................................................15
Tether Handling......................................................................................................................................16
Connector Handling ...............................................................................................................................16
SubConn Connector: Lubrication and Cleaning.............................................................................17
Impulse Connector: Lubrication and Cleaning...............................................................................17
Vehicle Configuration..................................................................................................................................18
Parallel Configuration.............................................................................................................................18
Track Angle Adjustment.................................................................................................................18
Camera Height Adjustment............................................................................................................19
Camera Height Extensions.............................................................................................................20
Camera & Light Installation............................................................................................................21

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User Manual
Microtrac Mounting.........................................................................................................................23
Traction Weight Kit.........................................................................................................................24
Magnet Kit ......................................................................................................................................25
Extended Parallel With Spectrum 90™ .................................................................................................28
Extended Parallel Chassis .............................................................................................................28
Camera & Light Installation............................................................................................................29
Extended Traction Weight Kit.........................................................................................................30
Extended Magnet Kit......................................................................................................................31
Inline Configuration................................................................................................................................32
Track Installation............................................................................................................................32
100 mm (4 in) Configuration...........................................................................................................33
125 mm (5 in) Configuration...........................................................................................................34
150 mm (6 in) Configuration...........................................................................................................35
Rear Camera..................................................................................................................................36
Front Sapphire™ Camera ..............................................................................................................37
Operation.....................................................................................................................................................38
Pre-Operations Check ...........................................................................................................................38
Post-Operations Check..........................................................................................................................39
ICON™ & ICON™ RPT .........................................................................................................................40
Dealing With Obstacles..........................................................................................................................40
Troubleshooting .....................................................................................................................................40
Camera Control Problems..............................................................................................................40
Video Problems..............................................................................................................................41
Vehicle Problems ...........................................................................................................................41
Reel Problems................................................................................................................................42
Maintenance................................................................................................................................................43
Rinsing and Cleaning.............................................................................................................................43
Fuse Replacement.................................................................................................................................43
Microtrac™ Maintenance .......................................................................................................................44
Camera Maintenance.............................................................................................................................44

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User Manual
Tether Re-termination............................................................................................................................44
Parts and Repairs .......................................................................................................................................45
Ordering Parts/Customer Service..........................................................................................................45
Warranty Repairs...................................................................................................................................46
Factory Returns to Canada....................................................................................................................46
Product/System Drawing Package Availability ......................................................................................46
Limited Warranty Policy ..............................................................................................................................47

Versatrax 100™
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User Manual
About This Manual
This manual has been prepared to assist you in the operation and maintenance of your Eddyfi
Technologies’Inuktun equipment. Correct and prudent operation rests with the operator who must
thoroughly understand the operation, maintenance, service and job requirements. The specifications and
information in this manual are current at the time of printing.
This product is continually being updated and improved. Therefore, this manual endeavors to explain and
define the functionality of the product. Furthermore, schematics or pictorials and detailed functionality
may differ slightly from what is described in this manual.
Eddyfi Technologies reserves the right to change and/or amend these specifications at any time without
notice. Information in this manual does not necessarily replace specific regulations, codes, standards, or
requirements of others such as government or site regulations.
This manual is copyright © 2019 by Eddyfi Robotics Inc. All rights reserved.
Description
The Inuktun Versatrax 100™ (VT100) system is an Inuktun Microtrac™ 4000 based vehicle used for
navigating pipes of 100 –300 mm (4 –12 in) internal diameter with the camera centered. The track
mechanism is further adjustable to very large diameters or flat surfaces.
The inspection system has been manufactured with the hazards and demands of pipe inspection in mind. A
minimized vehicle profile provides maximum clearance for passage of service intrusions in the pipe. The
vehicle employs marine technology for underwater operation down to a depth of 60 m (200 ft).
All Versatrax hardware can be used dry, underwater, or in dirty, muddy conditions. The rugged design
ensures a long service life and helps protect the vehicle from damage during normal use.
Typical applications include inspection of:
•Sewer and storm drains
•Hydroelectric pipe and infrastructure
•Tanks and pressure vessels
•Oil and gas refineries and pipelines
•Pulp and paper mills

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User Manual
Specifications
Min Vehicle
Dimensions
Parallel
331 x 170 x 150 mm (13 x 7 x 6 in)
Inline
848 x 100 x 100 mm (33 x 4 x in)
Vehicle
WeightError!
Bookmark not defined.
Parallel
6.8 kg (15 lb)
Inline
5.0 kg (11 lb)
Depth Rating
60 m (200 ft)
Pipe Size
Range2
Parallel
Camera Centered
200 –300 mm (8 –12 in)
Camera Centered with Extension
300 –600 mm (12 –24 in)
Camera not Centered
600 mm (24 in) –Flat
Inline
Camera Centered with Skids
100 –150 mm (4 –6 in)
Min Bend
Radius3
Parallel
2D @ 200 mm (8 in)
Inline
7D @ 100 mm (4 in)
Maximum Tether Length4
300 m (1,000 ft)
Tracks
2x Microtracs™4000
Camera
Front
Standard
Spectrum 45™
Option
Sapphire™
Option (Parallel Only)
Spectrum 90™
Rear
Standard (Inline Only)
Onyx™
Option (Parallel Only)
Sapphire™
Lights
(Parallel Only)
2x 801 Lights
Reel
Optional portable tether reel with payout encoder
Parallel Chassis Optional Components
Magnet Kit
Weight Kit –3.6 kg (8 lb)
Camera Extension Kit
Power Requirements
100 –240 VAC 50/60Hz, 5A
Operating Temperature
0 –50 ºC (32 –122 ºF)
Storage Temperature
-20° –60 ºC (-4 –140 ºF)
1
Weights may vary depending on optional components
2Specified pipe sizes are internal diameters
3As pipe size increases Min Bend Radius decreases
4Actual travel distance may be decreased depending on inspection geometry (traction and number of bends)

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User Manual
Precautions
IMPORTANT: When configuring a 70V system, check to see if the tracks are
compatible. Older versions of 4000 series Microtracs™ are not 70V
compatible. Look for the Wide Input Voltage symbol \V/ located on the side
plate of the track indicating 70V compatibility.
Certification
The Versatrax 100™system is built in accordance with the Low Voltage Directive 2014/35/EU, Machinery
Directive 2006/42/EC, and Electromagnetic Compatibility Directive 2014/30/EU.
Safety
To use this product properly and safely, every user must first read these operating instructions and
observe the safety instructions contained therein. Take care of these operating instructions and keep
them in a place where they can be accessed by everyone. Untrained personnel should not handle or
operate this equipment.
CAUTION: Failure to follow these safety instructions may result in injury or
equipment damage.
WARNING: Hazardous Voltage 36-70 VDC. If the equipment is powered from a
source other than an Eddyfi Inuktun provided controller, the power supplied to the
product must have reinforced isolation from the mains with no reference to earth
ground.
WARNING: Magnetic Pinch Hazard –The magnetic
chassis is fitted with rare earth magnets. These magnets
are very strong and create an immanent pinch hazard.
Use caution when handling the magnets or vehicle near
steel objects and tools, they may snap together
unexpectedly.
WARNING: Medical Hazard –Operators with
magnetically sensitive medical implants should be aware
of and follow appropriate practices.
WARNING: Electronic Device Interference –
Magnetically sensitive devices, including computer hard
drives, cell phones, watches and credit cards may be

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User Manual
disrupted or damaged by the magnetic field.
Note: Rare earth materials are mechanically weak, and
magnetically very strong. They must therefore be
handled very carefully to avoid damage.
Note: To reduce risk of injury and damage to equipment, always store the
Versatrax 100™ magnetic vehicle in its magnetically shielded storage and
shipping box or store the magnets on a steel plate when not in use.
Note: We strongly recommend using gloves when handling the vehicle to
reduce magnetic pinching hazard.
Warning: Avoid Magnetic Slamming. Extreme care must be taken when
handling the vehicle, particularly when placing it onto a wall or into its storage
box. Without taking heed of the sudden pull of the magnetic field onto surface,
the Versatrax 100 magnetic option can be slammed down hard causing
damage to the vehicle. Using a solid grip on the vehicle, we recommend
touching down the vehicle by one end first and then pivoting flat.
WARNING: Intense Optical Radiation - The Spectrum camera lights and 801
lights are extremely bright. Never look directly at the lights. Use a welding filter
(shade #8 or higher) if inspecting the LEDs.
•CAUTION: Class II Laser: Do not intentionally stare into the
beam. Typically, Class II relies on the blink reflex to limit
exposure to no more than ¼-second. Intentionally staring
into the beam can cause eye injury.
•When performing maintenance or functional checks of the
lasers and camera lights, take precautions to protect nearby
personnel from unintended exposure which could be
temporarily blinding.
•Observe safe lifting practices. For storage and shipping, the
Versatrax 100 system is packed in three parts: Controller, Vehicle and Tether. Each of the three
components is either built or packed into a Pelican case with carrying handle. The heaviest case
containing the tether and mini-reel is equipped with wheels and extending handle like a suitcase.
•Do not operate the system with damaged wires. A short circuit may damage the power system,
telemetry system, cameras, or attached equipment. Exposed wires may also create a shock
hazard.

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•Disconnect the power source before servicing the product; otherwise, damage may result.
•Although designed for durability, the vehicle and its components or attached devices may suffer
structural damage if dropped or impacted. A lifeline or fall arrest system should be used at all time
when the vehicle is navigating on a vertical or inverted horizontal position. In addition, stepping on
the tether may pull the vehicle off the wall causing it to fall and sustain physical damage.
•All personnel operating or maintaining this equipment must be trained and competent.
•Our equipment is used in many varied environments from hot/dry to confined spaces to deep
underwater. Such diverse environment risks must be addressed by the operators who are trained
to work in such surroundings. As such, the operator is responsible to determine safe site setup
and appropriate personal protective equipment (PPE) for operation and maintenance of the
equipment.
WARNING: Spark Hazard - Under no circumstances should this equipment be
used in a potentially explosive atmosphere.
WARNING: Trip Hazard - Never stand on the tether. A snap load to the tether
may pull it out from underneath you and cause you to fall. Standing on the tether
may also damage its internal conductors, cause unnecessary wear, and decrease
its life.
WARNING: High Temperature - The camera head and auxiliary lights may
become extremely hot during operation. Allow a cool-down period before
handling.
WARNING: Falling Object - A lifeline or fall arrest system should be used at all
times when the vehicle is navigating on a vertical or inverted horizontal position.
When the vehicle is climbing, never stand below the vehicle operations area.

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User Manual
System Setup
Personnel Requirements
Basic deployment of the VT100™ system may be performed by one person. Operations at more complex
worksites may require two people, especially when the console location is removed from the point of
deployment.
•Console Operator: This person is responsible for driving the vehicle, watching the pipe and
making comments about the location and pipe condition. It is also the operator’s responsibility to
assess whether a pipe is in the appropriate condition for safe passage of the vehicle or if there is
a risk of getting stuck. The operator may also assist in general site setup (cones, warning signs,
etc.), vehicle maintenance and configuration.
•Deployment / Tether Handler / Field Maintenance: This person has several tasks including:
oConfiguring the vehicle for the current pipe
oLowering the vehicle in and out of the manhole
oWatching the tether as the vehicle enters and exits the pipe
oOperating the reel and winding the tether during recovery
Establish a good channel of communication between the operator and deployment personnel. Good
communication can avoid accidents, damage to the equipment, and promotes efficiency and productivity.
In particular, the person deploying the vehicle and watching the tether must be able to quickly tell the
operator to stop the vehicle if something goes wrong. The operator should never turn on power or initiate
movement without first communicating with the vehicle handler.
Working and Storage Environment
The control system (ICON™ Portable Controller or Interface Box and Control computer) is to be used in a
dry, covered environment only. These components are not waterproof. Keep all cords and cables away
from water.
The tether and vehicle are depth rated to 60 m (200 ft) of water. The tether connector is a wet-mate type
which may be wet when plugged in but cannot be plugged in underwater. Keep the tether connector
capped with a dummy plug when not connected to the vehicle to help keep out dirt. The tracks are
tolerant to sandy and muddy conditions, although this decreases seal life. The vehicle may also be
operated in dry or dusty environments.
The portable reel is splash resistant only. Refer to the reel manual.
To maximize component life and minimize deployment time it is recommended that the vehicle and tether
be cleaned after use and the entire system stored in a dry, dust free, location.
Refer to the Specifications section for operating and storage temperatures.

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User Manual
System Power
Power Requirements
The VT100™is operated through an ICON™Portable Controller or Interface Box. The interface box
provides power to the tether and vehicle.
Power Input: 100 –240 VAC, 50 / 60 Hz, 5 A.
Generators / Inverters
If powering the system from a generator or inverter, refer to that unit’s operating manual for
recommendations on continuous and peak load ratings. These power sources may apply a reduced
output rating based on electrical load and environmental temperature. Remember to include the power
needs of any other connected devices (external monitors, recording devices, lighting, etc.) when selecting
a generator or inverter.
ICON Portable Controller Connection
The ICON Portable Controller supplies power to the tether and vehicle. It provides a communication
interface to the vehicle. It also provides video reception and distribution.
Refer to the Controller Setup section of the ICON Portable Controller User Manual for more information.

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User Manual
Interface Box Connection
To set up an PC based control system with an Interface box, do the following;
Set-up:
1. Connect the interface box to AC power using an equipment power cord.
2. Connect the tether (or reel deck cable).
3. Connect the communication port to the control computer using a USB cable.
4. Connect video equipment as needed (monitors, recording devices, etc).
a. Front camera: Top row RCA jacks A, B, C.
b. Rear camera: Bottom row RCA jacks D, E, F.
The interface box may be ordered with optional features such as video capture to USB or video format
conversion. Additional connectors may be present on the rear center panel of the enclosure.
1. Connect SD Video A port to control computer using USB3 cable for front camera video capture.
2. Connect SD Video B port to control computer using USB3 cable for rear camera video capture.
IMPORTANT: USB3 cables are required for video capture (SD VIDEO A / B) to maintain video
quality.

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User Manual
Vehicle and Tether Connection
It is important that the tether be properly connected to the vehicle; otherwise, system damage or loss of
vehicle may result. The tether attachment procedure is the same for the parallel and in-line.
1. Confirm the connector pins on the vehicle and tether are clean and lightly lubricated with silicone
grease (Molykote 111 or equivalent).
2. Visually line up the connector pins and push the connector all the way on.
3. Fully screw down and hand tighten the locking collar.
4. Secure the strain relief lanyards onto the vehicle using the tow cable clips illustrated below. Use
Loctite 243 (blue) to secure the screws.
5. Confirm the lanyards are also secured to the tether splice block.

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User Manual
Portable Reel Setup
If your system includes a portable reel, follow these steps to operate:
1. Remove the shipping cap from the front of the case and insert the crank handle.
2. Connect the deck cable from the reel to the controller.
3. Disengage the packing brake (pull back and turn on the locking pin).
4. Make sure the friction brake is engaged - disengaging the friction brake can result in slack tether
resulting in potentially jamming the reel.
5. Unwind some tether and connect the tether to the vehicle.
6. Run the tether through the level wind as follows:
a. There is an access slot which must be opened by lifting up on the two exposed screw
heads to raise the tether support shafts.
b. Pull up on both sides of the axle on the top wheel and slide the tether beneath it - failing
to lift up on the wheel can scuff and damage the tether.
c. Make sure that the two wheels that sandwich the tether top and bottom in the level wind
are tracking properly as the tether is paid out - this tells the controller how much tether
the reel has unwound and how far your vehicle has travelled.

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Mini-Reel Setup
If your system includes a Mini-Reel, follow these steps to operate:
1. Remove the Mini-Reel from the shipping case.
2. Connect the deck cable from the reel to the Video Interface and Power Supply.
3. Connect the encoder deck cable from the reel to the Video Interface and Power Supply (if
provided with Mini-Reel).
4. Disengage the shipping brake.
5. Make sure the friction brake is engaged –disengaging the friction brake can result in slack tether
resulting in potentially jamming the reel.
6. Unwind some tether and connect the tether to the vehicle.

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User Manual
Tether Handling
The tether is one of the most important parts of the system. It feeds power and control signals to the
system and returns data to the controller. If the tether is damaged from improper use, poor handling or an
accident, the system may become inoperable. This could lead to significant downtime, loss of production,
and avoidable costly repairs. It is encouraged to stress the importance of the tether and its use to anyone
operating or maintaining the system. For maximum tether life and reliability, we recommend the following
tether handling tips.
•Do not step on the tether
•Do not drive over the tether
•Do not bend the tether beyond its minimum bend radius
•Do not kink the tether
•Do not snap load the tether
•Avoid loading the tether whenever possible
•Always use the cable grip strain relief if applicable to your system
•Regularly inspect the tether for damage
•Regularly clean the tether
Note:
Protecting the conductors inside the tether is critical to the life and operation of the tether.
Proper tether handling and care will result in extended tether life and system reliability.
Connector Handling
Connectors are an essential part of system reliability. They should be properly maintained and cared for
to ensure long life and reliability. It is recommended to follow these steps to help prevent damage and
increase the life of connectors.
•Always put the cap back on the tether bulkhead when the tether is disconnected
•Always inspect the end of the connector prior to engaging
•Never plug in a dirty or damaged connector
•Visually align key-ways or locating pins prior to engaging the connector
•Always fully engage or tighten the connector
•Secure locking collars finger tight
•Install dummy plugs on unused connectors
•Disconnect by pulling straight, not on an angle
•Do not pull on the cable to disengage the connector
IMPORTANT: Never “Hot Plug” any connector, this will result in internal damage to the
electronics. Power down the system prior to connecting the inspection system tether.
Note:
Never use WD-40 or similar solvent-based fluids on connectors or crawlers. These will cause
the rubber parts of the connector or crawler to soften and swell rendering them inoperable.

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SubConn Connector: Lubrication and Cleaning
•Periodically apply Molykote 111 silicone grease or equivalent before mating connectors
•For dry mate connections, a layer of grease corresponding to 1/10 the socket depth should
be applied to the female connector
•After greasing, fully mate the male and female connector and remove excess grease from the
connector joint
•General cleaning and removal of sand or mud on a connector should be performed using a
spray-based contact cleaner like isopropyl alcohol
Impulse Connector: Lubrication and Cleaning
•Lubricate mating surfaces regularly with 3M Silicone spray or equivalent, DO NOT GREASE
•Lubricate O-rings with Molykote 111 or equivalent
•Use dust caps to protect connectors wherever possible
•Clean connectors with soap and fresh water, rinse out with alcohol and allow connector to air
dry before using.

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Vehicle Configuration
Parallel Configuration
Track Angle Adjustment
The parallel chassis’ track angle may be continually adjusted from flat to 200 mm (8 in) ID pipe. To
change the track angle, loosen the four M6 socket cap screws located in the end plate slots, move the
track to its new angle, and retighten the screw. Indicator marks have been placed on the end plates for
200, 250, 300, and 600 mm (8, 10, 12, and 24 in) and FLAT configurations

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Camera Height Adjustment
Camera height is adjusted by loosening the four M5 SHCS in the camera slider, moving the camera to the
required height and retightening the screws. In 305 mm (12 in) pipe, the upper adjustment screws are
removed, and lower screws are placed at the top of the slot as illustrated below.
FIGURE 1: CAMERA HEIGHT ADJUSTMENT

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Camera Height Extensions
An optional height extension kit may be added to the parallel chassis to raise the camera by up to 150mm
(6 in). Five brackets are included with the kit. Used in combination with the standard height adjustment,
the kit allows for continuous adjustment to center the camera in pipe sizes from 300 –600 mm (12 –24
in).
Camera & Light Installation