edmolift ALT 750 User manual

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2007-08-02
EdmoLift Products Manual
Lift Table
Armlift
Pallet Lift
Tilt
WP Work Positioner
TZ/EZ Lifting Trolley
85921

2EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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85921 GB
EdmoLift Products Manual
EdmoLift Lift Table
Introduction
General instructions for employers and operators
Legislative requirements
Basic requirements for the Lift Table operator
Training
Usage instructions
Areas of Use
Recycling instructions
Technical Data
Load distribution
Safety instructions
On delivery
Condition on delivery
Decals
Position of decals
Operation
Lowering the Lift Table
Safety functions
Action after use
Control unit
Installation
Unpacking
Connecting Power
Applying the service support
Installing the safety frame switch
 Installationoflifttableonoor/groundorinapit

3
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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EdmoLift Products Manual 85921 GB
EdmoLift Lift Table
Construction
Hydraulic system
Hydraulic valves
Electrical system
Wiring diagram
Mechanical construction
Maintenance
Hydraulic system
Electrical system
Mechanical equipment
Greasing Points
Fault Finding
Operating Risks
Guidance for establishing risk analysis
Accessories
Genera
Returning parts

4EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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85921 GB
EdmoLift Products Manual
EdmoLift Armlift
Introduction
General instructions for employers and operators
Legislative requirements
Basic requirements for the armlift operator
Training
Usage instructions
Areas of Use
Recycling instructions
Technical Data
Load distribution
Safety instructions
On delivery
Condition on delivery
Decals
Position of decals
Operation
Lowering of armlift
Safety functions
Action after use
Control unit
Installation
Unpacking
Connecting Power
Applying the service supports
Installing the safety frame switch
 InstallationofArmliftonoor/ground

5
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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EdmoLift Products Manual 85921 GB
EdmoLift Armlift
Construction
Hydraulic system
Hydraulic valves
Electrical system
Wiring diagram
Mechanical construction
Maintenance
Hydraulic system
Electrical system
Mechanical equipment
Greasing Points
Fault Finding
Operating Risks
Guidance for establishing risk analysis
Accessories
General
Returning parts

6EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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85921 GB
EdmoLift Products Manual
EdmoLift Pallet Lift
Introduction
General instructions for employers and operators
Legislative Requirements
Basic requirements for the Pallet Lift operator
Training
Usage Instructions
Usage areas
Recycling instructions
Technical Data
Load distribution
Safety Instructions
On Delivery
Condition on delivery
Decals
Position of decals
Operation
Lowering of Pallet lift
Safety functions
Actions after use
Manoeuvring device
Installation
Unpacking
Connecting power

7
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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EdmoLift Products Manual 85921 GB
EdmoLift Pallet Lift
Construction
Hydraulic system
Hydraulic valves
Electrical system
Wiring diagram
Mechanical construction
Maintenance
Hydraulic system
Electrical system
Mechanical equipment
Fault nding
Operating Risks
Guidance for establishing risk analysis
Accessories
General
Returning parts

8EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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85921 GB
EdmoLift Products Manual
EdmoLift Tilt
Introduction
General instructions for employers and operators
Legislative Requirements
Basic requirements for the tilt operator
Training
Usage Instructions
Usage Areas
Recycling instructions
Technical data
Load distribution
Safety instructions
On Delivery
Condition on delivery
Decals
Position of Decals
Operation
Lowering the Tilt
Safety functions
Actions after use
Manoeuvring device
Installation
Unpacking
Connecting power
Supporting the Tilt
Installing the Safety frame switch
Bolting down the Tilt

9
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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EdmoLift Products Manual 85921 GB
EdmoLift Tilt
Construction
Hydraulic system
Electrical system
Mechanical construction
Maintenance
Hydraulic system
Electrical system
Mechanical equipment
Greasing points
Fault Finding
Operating Risks
Guidance for establishing risk analysis
Accessories
General
Returning parts

10 EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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85921 GB
EdmoLift Products Manual
EdmoLift WP Work Positioner
Introduction
General instructions for employers and operators
Legislative requirements
Basic requirements for the WP Work Positioner operator
Training
Usage instructions
Usage Areas
Recycling instructions
Technical Data
Load distribution
Technical data for WP Work Positioner
Safety instructions
On delivery
Condition on delivery
Decals
Position of Decals
Operation
Lowering of WP Work Positioner
Safety functions
Actions after use
Manoeuvring device
Construction
Mechanical construction
Use
Electrical system
Wiring diagram

11
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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EdmoLift Products Manual 85921 GB
EdmoLift WP Work Positioner
Maintenance
Hydraulic system
Electrical system
Fault nding
Operating Risks
Guidance for establishing risk analysis
Accessories
General
Returning parts

12 EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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85921 GB
EdmoLift Products Manual
EdmoLift TZ/EZ Lift Trolley
Introduction
General instructions for employers and operators
Legislative requirements
  BasicrequirementsfortheTZ/EZLiftTrolleyoperator
Training
Usage instructions
Usage Areas
Recycling instructions
Technical data
Load distribution
 TechnicaldataforTZ/EZLiftTrolleys
Safety instructions
On delivery
Condition on delivery
Decals
Position of Decals
Operation
Lowering the Lift Trolley
Raising of the load carrier
Construction
Mechanical construction
Electrical system
Battery charger
Wiring diagram
Hydraulic Unit
Footpump
Battery powered
Hydraulic diagram

13
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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EdmoLift Products Manual 85921 GB
Maintenance
Hydraulic system
Electrical system
Mechanical equipment
Fault Finding
Operating Risks
Guidance for establishing risk analysis
Accessories
General
Returning parts

14 EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
2006-05-15 85921 GB
EdmoLift Products Manual
1Introduction
IMPORTANT! Before using this product, the manual should be read thoroughly! It is essential for ensuring
safe operation of the product and in achieving optimum operational reliability and long life.
Only authorized personnel should use this product!
An accident must never occur due to lack of knowledge of the functionality or safe operational methods of the
product! To avoid accidents directives and safety regulations must be followed.
2Lift tables, Armlifts, Pallet lifters, Tilts and TZ/EZ-Trolleys
Our products are designed and manufactured to be safe, reliable and durable work equipment. As standard units,
EdmoLiftlifttables,TZ/EZtrolleys,armliftsandtiltscomplywiththebasicrequirementsinaccordancewithLiftTable
Standard, EN 1570. This European standard dictates the safety requirements for lift tables that are used for raising
and/orloweringofmaterialand/orpersonsthatareneededfortransportinggoodsthataretransportedbythelifttable,
up to a vertical travel of 3.0 m.
NOTE ! These products are intended for the transport of goods and not for movement of persons.
Both power operated and manually operated lift tables are included, whether stationary or mobile. The lift can
additionallybeprovidedwithaccessories,orwithaccessoriesin-situ,toassistinachievingasafeandefcient
workstation
3WP Work Positioner
When leaving the factory, EdmoLift WP work positioners comply with the requirements of Standard EN 1751-1, Safety
of Industrial Trucks, Part 1: Stacker Trucks and are CE marked in accordance with the Machinery Directive. WP work
positionerscanalsobesuppliedwithaccessories,toassistinachievingasafeandefcientworkstation.
4Note! EdmoLift products may be used in applications where they will not comply with the lift table
standard EN 1570 or the stacker truck standard EN 1757-Pt.1. There could also be situations where their use
means they do not meet other standards. In such cases, a risk assessment must be carried out, and a CE
Declaration of Conformity issued, in accordance with the Machinery Directive.

15
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
2005-02-01
EdmoLift Products Manual 85921 GB
General instructions for employers and operators
1 Legislative Requirements
In the Work Environment Act, WEA, requirements for working sites are set out in regulations covering working
environments.
Action is required to:
•Preventillhealth,accidentsandharmfulinuences.
• Create sound and safe working conditions.
The employer must ensure that the employee is adequately trained for the task
and is aware of any risks involved.
The employee shall contribute to the creation of a good working environment. He is obliged to follow all given
instructions, make use of all safety measures and generally take every precaution required to prevent ill health and
accidents.If a serious hazard is detected relating to the work to be undertaken, the employer must be informed about
this immediately.
2Basic requirements for operators of EdmoLift´s products
• Good sight and hearing • Sense of responsibility
• Mental stability • Good judgement
3Training
Edmolift´s products are to be operated only by authorized trained personnel with the necessary knowledge of the
products´ maintenance and management!
It is therefore of utmost importance that, before commencing work with the product, you read this manual and
understand the advice relating to safe operation of the product and regulations for Safety at Work
Accurate use, inspections, maintenance and operation are crucial for safety at work.
4Avoid dangerous situations!
• Before use, always make sure that the lift and its safety functions are in order
• Check the immediate working area
• Manoeuvre with care and attention
• Only use the lift for its intended use

16 EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
2005-02-01 85921 GB
EdmoLift Products Manual
5As a lift operator, check for the following:
•Istheproducttestedandcertied/CE-marked?
•Istheproductingoodworkingorder?
•Istheproductsuitablefortheapplication?
• Check the weight and distribution of the load.
•Whichmaterialshandlingproductisbeingused?Isitingoodorder?
•Areanyhandlingaccessoriesorattachmentsbeingused?Aretheyingoodorder?
•Areanyotherspecialaccessoriesneeded?
6Note and consider:
• Handling of dangerous goods
•Obstaclesabovethelift/tilt
• Dangerous loading conditions
•Thattheoorisstrongenoughfortheweightoftheliftandthegoods
• Presence of unauthorized persons
• Other risk factors
7Note! When the operation is in a public environment, particularly where children can enter the work area of
the product, the operator must make satisfactory arrangements to prevent persons entering the hazardous
area, e.g. by cordoning off the hazardous area or by adding protection devices.
Users of EdmoLift´s products are obliged to read and follow the instructions!

17
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
2005-02-01
EdmoLift Products Manual 85921 GB
1Use
Use of EdmoLift Lifts in other applications or loading conditions can alter the load capacity and lead to
hazardous situations. Additionally the warranty conditions may be invalidated.
Operation is assumed to be indoors in dry, temperate and well-lit premises, unless otherwise agreed by EdmoLift.
Enlargement of the load platform, off-centre loads, point loads or horizontal forces are not permitted, unless this has
specicallybeenstatedaspermittedinaparticularapplication.ThemostappropriatechoiceofLifttablemodelis
dependentonthespecicloadingandoperatingconditionsrelatingtoeachindividualapplication.
In addition to the safety features incorporated in the lift further safety precautions may be required on or adjacent to
the Lift. Discuss appropriate actions with your EdmoLift representative, your safety representative, Health & Safety
Inspector or similar. We recommend that a Risk Assessment is carried out in accordance with the Machinery Directive.
See also Section “Operating Risks”
These instructions must be available for authorised personnel, stored in a protected location and accompany the
product if it passes to another place of work.
2Lift table
EdmoLift Lift tables can be used for a wide range of applications. They are basically intended for lifting and lowering
of loads which are uniformly distributed over the entire platform, e.g on Euro-pallets. Typical applications are, for
example, feeding and stacking components for processing machines, assembly of electrical cabinets, machinery
maintenance etc.
LiftTablesareintendedforoperatingonaat,rmbaseoroor.Theycanbesitedontheoororrecessedintoapit.
They can also be transportable on a wheeled chassis.
Theoor/groundmustbestrongenoughtosupporttheLiftTable,togetherwiththeload.WerecommendthatallLift
Tablesintendedforstaticoperationarexedtotheoor,inordertoavoidaccidentalmovementifstruckbyatruck
orsimilar.IncertaincircumstancesitisessentialtoxtheLiftTabletotheoortoavoidinstability,e.gwhenitis
equipped with a tilt function or intended for horizontal or eccentric loads.
Appropriate usage and loading information is detailed in this manual and can be found in EN 1570.

18 EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
2006-05-15 85921 GB
EdmoLift Products Manual
3Lift Trolleys
EdmoLift’sWPWorkPositionerandTZ/EZLiftTrolleysareintendedforuseasworktables,forconvenientand
efcientmovement,withorwithoutload,betweenvariousworkpositionsindoors,undernormalindustrialand
storage conditions of temperature, humidity, and lighting. Typical applications are tool changing, assembling, service
and repair of machinery and control cabinets, feeding and stacking of components at processing machines and within
storage areas. When moving between different working areas the load must always be in the lowered position.
Appropriate usage and loading information is detailed in this manual and can be found in EN 1757-pt.1.
4Armlifts, Pallet lifts and Tilts
EdmoLift’s armlifts, pallet lifts and tilts can be used for a wide range of applications. The Armlifts are basically intended
for lifting, lowering and tilting of loads which are uniformly distributed over the entire platform area, e.g. on Europallets,
2-way entry pallets or totebins. The Tilts are intended to be used for tilting. Typical applications for armlifts, pallet lífts
and tilts are stacking of components for processing machines, assembly of electrical cabinets, handling parts for the
automotive industry etc.
These products provide the opportunity to tilt the platform, and also the load. Together with increased productivity, the
taskissimpliedandprovidesimprovedergonomicsfortheoperators.Tiltingcreatesariskoftheloadcarrier(pallet,
container, totebin etc) and load falling off which can cause injury to any personnel in the area, or damage to the
material.Itisthereforeveryimportantthatthearmlift/palletlift/tiltbepositionedsothatnopersonnelcouldbeinjured
when tilting is in progress. It is essential that the tilting be performed in such a manner that the load carrier is secure
and also to use a load carrier that is suitable for the load being handled. A common accessory is a load restraint to
prevent the load from sliding off the platform when tilted.
Armlifts,palletliftsandtiltsareintendedtobeoperatedonaat,rmbaseoroor.Theoormustbestrongenough
tosupportthearmlift/palletlift/tilt,andload.Itisrecommendedthatarmliftsandtiltsintendedforstaticoperationbe
xedtotheoor,toavoidaccidentalmovementifstruckbyatruckorsimilar.Theintendedapplicationandloading
conditions are relevant to the “CE Declaration of Conformity” document.
5Recycling instructions
Our Lift Tables are manufactured from re-usable materials or from materials that can be recycled. Specialized
companies will take care of worn out Lift Tables, dismantle them and utilise materials where appropriate.

19
EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
2005-02-01
EdmoLift Products Manual 85921 GB
Technical data for standard Lift table models
Note! Maximum load refers to the load being uniformly distributed over the entire platform area
In accordance with EN 1570 the basic requirements are :
• 100% of the rated load (maximum load) uniformly distributed over the entire
platform area.
• or 50% of the rated load (maximum load) uniformly distributed over half the
length of the platform.
• or 33% of the rated load (maximum load) uniformly distributed over half the width
of the platform.
Maximum permitted horizontal force: 10% of the rated load (max. load) taken as acting horizontally at platform
level
Horizontal forces can occur, for example, when pressing on to the lift or the load, or when pulling or pushing a tool or
component on the platform or the pallet. If the horizontal force is applied on the load tilting moment increases.
It is difcult to measure the impact of a horizontal force, so utmost care must be taken.
If an alternative load distribution has been agreed, refer to the order documentation. Intensive use, high speed, harsh
environmentandmulti-shiftoperationmayrequireaHD-packagetobetted,i.e.strongerbearingsetc.thanthe
standard construction, Technical data for each lift table is included in the order documentation and the CE Declaration
Conformity.

20 EdmoLift AB
Jägaregatan 11
S-871 42 HÄRNÖSAND, SWEDEN
Tfn. [phone]
Fax. [phone]
[email protected]
Copyright © EdmoLift AB 2004-2007
All rights reserved. No part of this publication may be reproduced, stored in a retrie-
val system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the permission of the publisher.
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2005-02-01 85921 GB
EdmoLift Products Manual
Technical data for standard model Armlift
Note! Maximum load refers to the load being uniformly distributed over the entire platform area.
In accordance with SS-EN 1570 the basic requirements are:
• 100% of the rated load (maximum load) uniformly distributed over the entire
platform area.
• or 50% of the rated load (maximum load) uniformly distributed over half the
length of the platform.
• or 33% of the rated load (maximum load) uniformly distributed over half the width
of the platform.