ELABO G1-1 User manual

TestSystems
Service
Calibration at ELABO
Calibration at customer premises
Test units on loan
ELABO GmbH, Hotline ++49 7951/307-202
www.elabo-testsysteme.com
Operating
instructions
HV DC-Tester G1-1
Full-electronic
High Voltage-Tester

2
1. INTRODUCTION
Full-electronic G1-1 HV DC-Tester
Contents
Contents
Contents
A OPERATING ELEMENTS ........................................................................ 6
Info about device versions and options ............................................... 7
1 INTRODUCTION....................................................................................... 9
1.1 GENERAL INFORMATION ...................................................................... 9
1.2 ABBREVIATIONS AND SYMBOLS ....................................................... 10
1.3 SHORT DESCRIPTION OF THE TESTERS .......................................... 10
1.4 Standards supported ............................................................................ 12
1.5 NAME PLATE ......................................................................................... 12
2 SAFETY INSTRUCTIONS ...................................................................... 13
2.1 MARKINGS FOR SAFETY INSTRUCTIONS AND WARNINGS ........... 13
2.2 WARRANTY ........................................................................................... 13
2.3 USE AS PER SPECIFICATIONS AND EXCLUSION OF LIABILITY ..... 14
2.4 GENERAL RULES OF CONDUCT AND SAFETY INSTRUCTIONS .... 14
2.5 PROTECTIVE FACILITIES / EMERGENCY OFF .................................. 15
2.6 OPERATOR QUALIFICATIONS ............................................................. 15
2.7 WORKING CLOTHES (PERSONAL PROTECTION EQUIPMENT) AND
PROTECTION AT WORK ....................................................................... 15
2.8 MAINTENANCE...................................................................................... 16
2.9 MOISTURE AND HUMIDITY .................................................................. 16
2.10 COMPLIANCE WITH THE TECHNICAL DATA ..................................... 16
2.11 PHYSICAL/DESIGN CHANGES TO THE SYSTEM/DEVICE ................ 16
2.12 OTHER INFORMATION ......................................................................... 16
2.13 INFORMATION ON THE HIGH VOLTAGE ............................................. 17
2.14 DISCHARGING TEST OBJECTS WITH INTERNAL CAPACITANCE .. 17
3 PUTTING INTO OPERATION ................................................................. 19
3.1 TRANSPORT AND INSTALLATION ...................................................... 19
3.2 AMBIENT CONDITIONS ........................................................................ 19
3.3 INSTALLATION IN HOUSING OR RACK .............................................. 19
3.4 CONNECTION TO THE CONNECTION BOX / CONNECTION PANEL /
TEST SYSTEM ....................................................................................... 20
3.4.1 Requirements for connecting lines to the test object ............. 21
3.4.2 Cable length ............................................................................... 21
3.5 MAINS CONNECTION ........................................................................... 22
3.6 USING AND CONTROLLING ................................................................ 22
3.7 CONNECTION TO THE COMPUTER .................................................... 22
3.8. OPERATING TOUCHSCREEN DISPLAY .............................................. 23
3.8.1 Entering arbitrary numerical values.......................................... 23
3.8.2 Entering arbitrary text ................................................................ 24
3.9 PASSWORD PROTECTION .................................................................. 25
3.9.1 Password level 1 ......................................................................... 25
3.9.2 Password level 2 ......................................................................... 25
3.9.3 Password level 3 ......................................................................... 25
3.10 SWITCHING ON ..................................................................................... 27
3.11 CHANGING LANGUAGE ....................................................................... 28
3.12 STATE PAST SWITCH ON HV/IS .......................................................... 29
3.12.1 SWITCH ON HV/IS ....................................................................... 30
3.12.2 STATES IS (only DC-Devices) .................................................... 31
3.13 CONTACT MONITORING ...................................................................... 32
3.14 SAFETY CIRCUITS SK1 and SK2 ......................................................... 33
3.14.1 Fault in the device‘s safety circuit ............................................ 33
4 OPERATING MODES ............................................................................. 34

3
1. INTRODUCTION
Full-electronic G1-1 HV DC-Tester
4.1 FAST-START-MODE OR NORMAL-MODE .......................................... 35
4.2 NORMAL-MODE TEST SEQUENCE .................................................... 36
4.2.1 HV/IS-test normal mode ............................................................. 37
4.2.2 Normal mode input step ............................................................ 38
4.2.3 Normal mode output step ......................................................... 39
4.2.4 Normal mode time step ............................................................. 40
4.3 FAST-START-MODE TEST SEQUENCE .............................................. 41
4.3.1 Fast-Start-Mode HV-ISO-Test .................................................... 42
5 ERROR MESSAGES .............................................................................. 43
6 CONNECTIONS / INTERFACES ............................................................ 44
6.1 POWER CONNECTIONS ....................................................................... 44
6.1.1 High Voltage ................................................................................ 44
6.1.2 X3 LEMO high voltage socket (Option E09) ............................ 45
6.1.3 X6 Warning lamp set 94-2C or Signal column F9-1A
connection ................................................................................... 45
6.2 INTERFACES ......................................................................................... 46
6.2.1 Ethernet-INTERFACE X9 .......................................................... 46
6.2.2 USB-NTERFACE X9 ................................................................... 46
6.2.3 RS232 INTERFACE X9 ................................................................ 46
6.2.4 Service-INTERFACE X9a (RS232) ............................................. 46
6.2.5 DIGITAL INTERFACE X7 ............................................................. 47
6.2.5.1 OUTPUTS ................................................................................ 47
6.2.5.2 INPUTS .................................................................................... 49
6.2.5.3 DIO - additional digital interface (option) ............................ 50
6.2.6 XS8 - Expanded digital/analog interface (option) ................... 50
7 ACCESSORIES AND ATTACHMENTS ................................................. 53
7.1 TEST CABINET (OPTION) ..................................................................... 53
7.2 WARNING LIGHTS 94-2C / F9-1A ........................................................ 54
7.3 TEST PROBES 94-2A ............................................................................ 54
8 MAINTENANCE AND CARE .................................................................. 55
8.1 FUSE REPLACEMENT .......................................................................... 55
8.2 CARING FOR THE HOUSING ............................................................... 55
8.3 CARING FOR THE TOUCHSCREEN DISPLAY .................................... 55
9 TECHNICAL DATA ................................................................................ 56
9.1 Device-specic TECHNICAL DATA .............................................................56
9.2 Common TECHNICAL DATA ............................................................... 57
9.3 Interfaces, miscellaneous ................................................................... 57
10 TOUCHSCREEN DISPLAY MENU SYSTEM ........................................ 58
10.1 GENERAL ............................................................................................... 58
10.1.1 Overview, HV test example ........................................................ 59
10.2 MAIN MENU ........................................................................................... 60
10.3 MANUAL TEST ...................................................................................... 61
10.3.1 Manual test with actual parameter ........................................... 62
10.3.2 Load parameter ........................................................................... 64
10.4 PARAMETER SET MANAGEMENT ...................................................... 66
10.4.1 Load Parameter set..................................................................... 67
10.4.2 Edit Parameter set ...................................................................... 69
10.4.3 Create parameter set .................................................................. 70
10.4.4 Delete parameter set................................................................... 71
10.5 TEST PLAN MANAGEMENT AND AUTOMATIC TESTING .................. 72
10.5.1 Load test plan / Auto testing ..................................................... 74
10.5.2 Automatic test ............................................................................ 76

4
1. INTRODUCTION
Full-electronic G1-1 HV DC-Tester
10.5.3 Fault handling Auto Test ............................................................ 78
10.5.4 Edit test plan ............................................................................... 80
10.5.5 Create test plan ........................................................................... 81
10.5.6 Delete test plan .......................................................................... 82
10.6 SETUP (DEVICE PARAMETER) ............................................................ 83
10.6.1 Pass word denition ................................................................... 85
11 TEST PARAMETERS ............................................................................. 90
11.1 PARAMETERS FOR HIGH VOLTAGE TEST ......................................... 90
11.2 PARAMETERS INSULATION RESISTANCE TEST ISO ...................... 94
11.3 TIME-STEP ............................................................................................. 98
11.4 CALCULATION OF THE IDLE TIME (HV / ISO) .................................... 99
12 OPTIONAL OUTPUTS / INPUTS ........................................................ 100
12.1 BASE SETTINGS OUTPUTS/INPUTS ................................................. 100
12.1.1 Digital Output/Input Setup ....................................................... 102
12.1.2 Analog Outputs/Inputs ............................................................ 103
12.2 ADDITIONAL DIGITAL INTERFACE OPTION G1-1 E06 .................... 105
12.3 EXPANDED DIGITAL/ANALOG INTERFACE OPTION G1-1 E07 ..... 106
12.4 CREATE PARAMETER BLOCKS ........................................................ 107
12.4.1 Digital Outputs .......................................................................... 108
12.4.2 Analog Output ........................................................................... 109
12.4.3 Digital Inputs (Input) ..................................................................111
12.4.4 Analog Inputs ............................................................................ 112
12.5 CREATE TEST PLANS (INPUT/OUTPUT) ......................................... 114
12.6 LOAD AND EXECUTE TEST PLANS (INPUT/OUTPUT) .................... 115
12.6.1 Start /execute test plan (auto- mode) ...................................... 115
12.6.1.1 Read digital input ................................................................ 116
12.6.1.2 Read analog input ................................................................ 116
12.6.1.3 Set digital output ................................................................. 117
12.6.1.4 Set analog output ................................................................ 117
12.6.2 Start /execute test plan (step mode) .........................................118
12.6.2.1 Read digital input ................................................................ 118
12.6.2.2 Read Analog Input ............................................................... 118
12.6.2.3 Set Digital Output ................................................................ 119
12.6.2.4 Set Analog Output ............................................................... 119
13 ELABO LITE-SOFTWARE ................................................................... 120
13.1 COMMANDLINE TOOL: ....................................................................... 120
13.2 FLASH-PROGRAMER FOR FIRMWARE UPDATE ........................... 120
13.3 DRIVER TEST (TREIBER TEST) ......................................................... 120
13.4 RESULT EXPLORER/MESSWERTSPEICHER AUSLESEN............... 120
13.5 RS-CONFIG / SERIAL INTERFACE RS232 ....................................... 121
13.6 TRANSLATION TOOL .......................................................................... 121
14 FAST-START-MODE ............................................................................ 122
14.1 PREREQUISITES FOR USE OF THE FAST-START MODE: .............. 122
14.2 RESTRICTIONS ON FAST-START MODE: ......................................... 122
14.3 GLOSSARY .......................................................................................... 122
14.4 STARTING POSITION: ......................................................................... 122
14.5 ACTIVATING FAST START MODE: ..................................................... 123
14.6 PARAMETERIZATION OF THE TEST: ................................................ 123
14.7 TEACHING THE UNIT: ......................................................................... 123
14.8 STARTING THE TEST: ......................................................................... 124
14.9 FAST-START-MODE VOLTAGE TIME DIAGRAM ............................... 124
14.10 PROCEEDINGS OF THE CIRCUIT: ..................................................... 124
14.11 MORE FEATURES: .............................................................................. 125
14.12 FAST-START-MODE OVERVIEW ........................................................ 125

5
1. INTRODUCTION
free page
Full-electronic G1-1 HV DC-Tester
14.13 FAST-START-MODE STATUS DISPLAY ............................................. 126
14.14 FAST-START-MODE OVERVIEW ........................................................ 128
15 OPTIONS AND ADD-ONS FOR THE DEVICES ................................. 129
15.1 OPTION E03 SAFETY CURRENT LIMITATION FOR AC- TESTER .. 130
15.2 VOLTAGE READ-BACK UNIT E04 (ONLY DC-TYPES) ................... 131
15.2.1 TEST OBJECT CONNECTION HV-TEST WITH VOLTAGE READ
BACK ............................................................................................... 132