Electrolux GF9 User manual

Electronic Fryers
GF9 / EF9
EN Installation and operating manual *
*Original instructions 59589FA02- 2020.04

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Foreword
The installation, use and maintenance manual (hereinafter Manual) provides the user with information necessary for correct
and safe use of the machine (or “appliance“).
The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving
machine performance in every respect and, above all, preventing injury to persons and animals and damage to property due to im-
proper operating procedures.
All persons involved in machine transport, installation, commissioning, use and maintenance, repair and disassembly must con-
sult and carefully read this manual before carrying out the various operations, in order to avoid wrong and improper actions that
could compromise the machine's integrity or endanger people. Make sure to periodically inform the user regarding the safety regu-
lations. It is also important to instruct and update personnel authorised to operate on the machine, regarding its use and
maintenance.
The manual must be available to operators and carefully kept in the place where the machine is used, so that it is always at hand
for consultation in case of doubts or whenever required.
If, after reading this manual, there are still doubts regarding machine use, do not hesitate to contact the Manufacturer or the au-
thorised Service Centre to receive prompt and precise assistance for better operation and maximum efficiency of the machine.
During all stages of machine use, always respect the current regulations on safety, work hygiene and environmental protection. It
is the user's responsibility to make sure the machine is started and operated only in optimum conditions of safety for people, ani-
mals and property.
IMPORTANT
• The manufacturer declines any liability for operations carried out on the appliance without respecting the instructions
given in this manual.
• The manufacturer reserves the right to modify the appliances presented in this publication without notice.
• No part of this manual may be reproduced.
• This manual is available in digital format by:
– contacting the dealer or reference customer care;
– downloading the latest and up to date manual on the web site;
• The manual must always be kept in an easily accessed place near the machine. Machine operators and mainte-
nance personnel must be able to easily find and consult it at any time.

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Contents
A WARNING AND SAFETY INFORMATION...................................................................................................5
A.1 General information ......................................................................................................................5
A.2 Personal protection equipment ........................................................................................................6
A.3 General safety .............................................................................................................................6
A.4 General safety rules......................................................................................................................7
A.5 Safety signs to be placed near the machine area ................................................................................. 8
A.6 Transport, handling and storage ...................................................................................................... 9
A.7 Installation and assembly ...............................................................................................................9
A.8 Electrical connection ................................................................................................................... 10
A.9 Machine space limits ................................................................................................................... 10
A.10 Positioning ................................................................................................................................ 10
A.11 Reasonably foreseeable improper use ............................................................................................ 11
A.12 Machine cleaning and maintenance................................................................................................ 11
A.13 Machine disposal........................................................................................................................ 12
B WARRANTY ....................................................................................................................................... 12
B.1 Warranty terms and exclusions ...................................................................................................... 12
C TECHNICAL DATA............................................................................................................................... 14
C.1 Dataplate position....................................................................................................................... 14
C.2 Appliance and manufacturer's identification data ............................................................................... 14
C.3 Technical data............................................................................................................................ 15
D GENERAL INFORMATION .................................................................................................................... 15
D.1 Law requirements only for Australia ................................................................................................ 15
D.2 Introduction ............................................................................................................................... 15
D.3 Intended use and restrictions ........................................................................................................ 15
D.4 Testing and inspection ................................................................................................................. 15
D.5 Copyright.................................................................................................................................. 15
D.6 Keeping the manual .................................................................................................................... 16
D.7 Recipients of the manual .............................................................................................................. 16
D.8 Definitions................................................................................................................................. 16
D.9 Responsibility ............................................................................................................................ 16
E NORMAL USE .................................................................................................................................... 16
E.1 Characteristics of personnel trained for normal machine use ................................................................ 16
E.2 Characteristics of personnel enabled to operate on the machine ........................................................... 16
E.3 Operator qualified for normal machine use ....................................................................................... 16
F INSTALLATION AND ASSEMBLY ........................................................................................................... 17
F.1 Introduction ............................................................................................................................... 17
F.2 Customer's responsibilities ........................................................................................................... 17
F.3 Disposal of packing..................................................................................................................... 17
F.4 Joining Appliances...................................................................................................................... 17
F.4.1 Floor Fixing (depending on the appliance and/or model) ............................................................ 17
F.4.2 Installation On Bridge, Cantilever Frame Or Cement Plinth (depending on the appliance and/or
model) ............................................................................................................................ 17
F.4.3 Sealing Gaps Between Appliances ....................................................................................... 17
F.5 Installation in the centre of the room ............................................................................................... 17
F.6 Floor fixing ................................................................................................................................ 18
F.7 Gas, electricity, water and other connections (if present, depending on the appliance and/or model) ............. 18
F.8 Gas Connections........................................................................................................................ 18
F.8.1 Introduction...................................................................................................................... 18
F.8.2 Fume exhaust .................................................................................................................. 18
F.8.3 Before connecting ............................................................................................................. 18
F.8.4 Connection (depending on the appliance and/or model) ............................................................ 18
F.8.5 Gas pressure regulator....................................................................................................... 18
F.8.6 Conversion to another type of gas......................................................................................... 19
F.9 Gas appliances regulations........................................................................................................... 19
F.9.1 Supply pressure checking (all versions) ................................................................................. 19
F.9.2 Gas valve outlet pressure adjustment .................................................................................... 19
F.9.3 Primary air checking .......................................................................................................... 19
F.9.4 Main burner nozzle replacement........................................................................................... 19
F.9.5 Pilot burner nozzle replacement ........................................................................................... 19
F.10 Before completing the installation operations .................................................................................... 19
F.11 Replacing the adjustment spring of the pressure regulator (Only for Australia) ......................................... 19
F.12 Electrical connection ................................................................................................................... 20
F.12.1 Electrical appliances .......................................................................................................... 20
F.13 Power cable .............................................................................................................................. 20
F.14 Circuit breaker ........................................................................................................................... 20
F.15 Equipotential node and Earth connection ......................................................................................... 20
F.16 Safety thermostat ....................................................................................................................... 20
G INSTRUCTION FOR THE USER............................................................................................................. 21
G.1 Fryer use .................................................................................................................................. 21
G.2 Control panels ........................................................................................................................... 22
G.3 Cooking mode ........................................................................................................................... 23
G.4 Electric models .......................................................................................................................... 23

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G.5 Manual cooking mode ................................................................................................................. 23
G.5.1 Heating........................................................................................................................... 23
G.5.2 Temperature setting........................................................................................................... 23
G.5.3 Cooking time setting .......................................................................................................... 23
G.6 Gas models............................................................................................................................... 23
G.6.1 Ignition............................................................................................................................ 23
G.6.2 Switching off .................................................................................................................... 24
G.7 Interlock ................................................................................................................................... 24
G.8 Melting..................................................................................................................................... 24
G.8.1 Programming (all versions).................................................................................................. 24
G.8.2 Programming block ........................................................................................................... 24
G.8.3 Using a set programme ...................................................................................................... 24
G.8.4 Oil filtering ....................................................................................................................... 24
G.8.5 Automatic oil recirculation (Version full optional)....................................................................... 25
G.9 HACCP functions (Full optional version) .......................................................................................... 25
G.9.1 H.A.C.C.P. Support............................................................................................................ 25
G.9.2 Signalling and recording an anomalous event.......................................................................... 25
G.9.3 HACCP menu: finding, display and elimination of stored anomalous events ................................... 25
G.9.4 Storing an HACCP programme ............................................................................................ 26
G.9.5 Activating the HACCP control .............................................................................................. 26
G.9.6 HACCP alarm .................................................................................................................. 26
G.9.7 Display of anomalous events historical data ........................................................................... 26
G.9.8 Anomalous events historical data printout............................................................................... 26
G.9.9 Deleting stored data........................................................................................................... 26
G.10 Automatic Cooking...................................................................................................................... 27
G.10.1Auto learning.................................................................................................................... 27
G.10.2Cooking .......................................................................................................................... 27
H MACHINE CLEANING AND MAINTENANCE............................................................................................. 27
H.1 Ordinary maintenance ................................................................................................................. 27
H.1.1 Care information ............................................................................................................... 27
H.1.2 Cleaning the appliance and accessories ................................................................................ 28
H.1.3 External parts................................................................................................................... 28
H.1.4 Other surfaces.................................................................................................................. 28
H.1.5 Filters ............................................................................................................................. 28
H.1.6 Periods of non-use ............................................................................................................ 28
H.1.7 Internal parts (every year) ................................................................................................... 28
H.2 Brief Troubleshooting guide (gas models) ........................................................................................ 28
H.3 Warnings codes ......................................................................................................................... 29
H.4 Repair and extraordinary maintenance ............................................................................................ 29
H.5 Maintenance intervals.................................................................................................................. 29
H.6 Maintenance contacts (only for Australia)......................................................................................... 30
I MACHINE DISPOSAL........................................................................................................................... 30
I.1 Waste storage............................................................................................................................ 30
I.2 Procedure regarding appliance dismantling macro operations .............................................................. 30
J ENCLOSED DOCUMENTS.................................................................................................................... 31

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A WARNING AND SAFETY INFORMATION
A.1 General information
To ensure safe use of the machine and a proper understanding of the manual it is
necessary to be familiar with the terms and typographical conventions used in the
documentation. The following symbols are used in the manual to indicate and identify the
various types of hazards:
WARNING
Danger for the health and safety of operators.
WARNING
Danger of electrocution - dangerous voltage.
CAUTION
Risk of damage to the machine or the product.
IMPORTANT
Important instructions or information on the product
Read the instructions before using the appliance
Clarifications and explanations
• This appliance is to be intended for commercial and collective use, for example in
kitchens of restaurants, canteens, hospitals and in commercial enterprises such as
bakeries, butcheries, etc., not for continuous mass production of food. Any other use is
deemed improper.
• Only specialised personnel are authorised to operate on the machine.
• This appliance must not be used by minors and adults with limited physical, sensory or
mental abilities or without adequate experience and knowledge regarding its use.
– Do not let children play with the appliance.
– Keep all packaging and detergents away from children.
– Cleaning and user maintenance shall not be made by children without supervision.
• Do not store explosive substances, such as pressurized containers with flammable
propellant, in this appliance or close to the appliance
• Do not remove, tamper with or make the machine “CE“ marking illegible.
• Refer to the data given on the machine’s data plate “CE“ marking for relations with the
Manufacturer (e.g. when ordering spare parts, etc.).
• When scrapping the machine, the “CE“ marking must be destroyed.

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A.2 Personal protection equipment
Summary table of the Personal Protection Equipment (PPE) to be used during the various stages of the machine's
service life.
Stage Protective
garments
Safety
footwear
Gloves Glasses Safety
helmet
Transport —● ○ —○
Handling —● ○ — —
Unpacking —● ○ — —
Installation —● ●1— —
Normal use ● ● ●2— —
Adjustments ○ ● — — —
Routine
cleaning
○ ● ●1ˉ3○—
Extraordi-
nary
cleaning
○ ● ●1ˉ3○—
Maintenance ○ ● ○ — —
Dismantling ○ ● ○ ○ —
Scrapping ○ ● ○ ○ —
Key:
●PPE REQUIRED
○PPE AVAILABLE OR TO BE USED IF NECESSARY
—PPE NOT REQUIRED
1. During these operations, gloves must be cut-resistant. Failure to use the personal protection equipment by
operators, specialized personnel or users can involve exposure to damage to health (depending on the
model).
2. During these operations, gloves must be heatproof to protect hands from contact with hot food or hot parts of
the appliance and/or when removing hot items from it. Failure to use the personal protection equipment by
operators, specialised personnel or users can involve exposure to chemical risk and cause possible damage
to health (depending on the model).
3. During these operations, gloves must be suitable for contact with chemical substances used (refer to the
safety data sheet of the substances used for information regarding the required PPE). Failure to use the
personal protection equipment by operators, specialized personnel or users can involve exposure to
chemical risk and cause possible damage to health (depending on the model).
A.3 General safety
• The machines are provided with electric and/or mechanical safety devices for protecting
workers and the machine itself.
• Never operate the machine, removing, modifying or tampering with the guards,
protection or safety devices.
• Do not make any modifications to the parts supplied with the appliance.
• Several illustrations in the manual show the machine, or parts of it, without guards or
with guards removed. This is purely for explanatory purposes. Do not use the machine
without the guards or with the protection devices deactivated.
• Do not remove, tamper with or make illegible the safety, danger and instruction signs
and labels on the machine.

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• Air recirculation must take into account the air necessary for combustion, 2 m³/h/kW of
gas power, and also the “well-being“ of persons working in the kitchen.
• Inadequate ventilation causes asphyxia. Do not obstruct the ventilation system in the
place where this appliance is installed. Do not obstruct the vents or ducts of this or other
appliances.
• Place emergency telephone numbers in a visible position.
• The A-weighted emission sound pressure level does not exceed 70 dB(A).
• Turn the appliance off in case of fault or poor operation.
• Do not use products (even if diluted) containing chlorine (sodium hypochlorite,
hydrochloric or muriatic acid, etc.) to clean the appliance or the floor under it.
• Do not use metal tools to clean steel parts (wire brushes or Scotch Brite type scouring
pads).
• Do not allow oil or grease to come into contact with plastic parts. Do not allow dirt, fat,
food or other residuals to form deposits on the appliance.
• Do not spray water or use water jets or steam cleaner.
• Do not store or use gasoline or other flammable vapours, liquids or items in the vicinity of
this or any other appliance.
• Do not spray aerosols in the vicinity of this appliance while it is in operation.
• Never check for leaks with an open flame.
A.4 General safety rules
Protection devices installed on the machine
• The guards on the machine are:
fixed guards (e.g. casings, covers, side panels, etc.), fixed to the machine and/or frame
with screws or quick-release connectors that can only be removed or opened with tools.
Therefore the user must not remove or tamper with such devices. The Manufacturer
declines any liability for damage due to tampering or their non-use.
Instructions for use and maintenance
• Risks mainly of a mechanical, thermal and electrical nature exist in the machine. Where
possible the risks have been neutralised:
– directly, by means of adequate design solutions.
– indirectly by using guards, protection and safety devices.
• During maintenance, always carried out by personnel qualified, several risks remain, as
these could not be eliminated, and must be neutralised by adopting specific measures
and precautions.
• Do not carry out any checking, cleaning, repair or maintenance operations on moving
parts. Workers must be informed of this prohibition by means of clearly visible signs.
• To guarantee machine efficiency and correct operation, periodical maintenance must be
carried out according to the instructions given in this manual.
• Make sure to periodically check correct operation of all the safety devices and the
insulation of electrical cables, which must be replaced if damaged.
• Repair and extraordinary Maintenance have to be carried out by specialised authorised
personnel provided with all the appropriate personal protection equipment, tools,
utensils and ancillary means.
• Never operate the machine, removing, modifying or tampering with the guards,
protection or safety devices.
• Before carrying out any operation on the machine, always consult the manual which
gives the correct procedures and contains important information on safety.

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Residual risks
• The machine has several risks that were not completely eliminated from a design
standpoint or with the installation of adequate protection devices. Nevertheless, through
this manual the Manufacturer has taken steps to inform operators of such risks, carefully
indicating the personal protection equipment to be used by them. In order to reduce the
risks, provide for sufficient spaces while installing the unit.
To preserve these conditions, the areas around the machine must always be:
– kept free of obstacles (e.g. ladders, tools, containers, boxes, etc.);
– clean and dry;
– well lit.
For the Customer's complete information, the residual risks remaining on the machine
are indicated below: such situations are deemed improper and therefore strictly
forbidden.
Residual risk Description of hazardous situation
Slipping or falling The operator can slip due to water or dirt on the
floor
Burns/abrasions (e.g. heating
elements)
The operator deliberately or unintentionally
touches some components inside the machine
without using protective gloves
Electrocution Contact with live parts during maintenance
operations carried out with the electrical panel
powered
Sudden closing of the lid/door/
oven door (if present, depending
on the appliance type)
The operator for normal machine use could
suddenly and deliberately close the lid/door/oven
door (if present, depending on the appliance type)
Tipping of loads When handling the machine or the packing
containing it, using unsuitable lifting systems or
accessories or with the unbalanced load
Mechanical safety characteristics, hazards
• The appliance does not have sharp edges or protruding parts. The guards for the
moving and live parts are fixed to the cabinet with screws, to prevent accidental access.
CAUTION
In case of a significant anomaly (e.g. short circuits, wires coming out of the
terminal block, motor breakdowns, worn electrical cable sheathing, smell of
gas indicating possible leakage, etc.) the operator must:
immediately deactivate the machine and disconnect all the supplies
(electricity, gas, water).
A.5 Safety signs to be placed near the machine area
Prohibition Meaning
Do not remove the safety devices
Do not use water to extinguish fires (placed on electrical
parts)

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Prohibition Meaning
Keep the area around the appliance clear and free from
combustible materials. Do not keep flammable materials in
the vicinity of the appliance
Install the appliance in a well-ventilated place to avoid the
creation of dangerous mixtures of unburnt gases in the
same room
Danger Meaning
caution, hot surface
danger of electrocution (shown on electrical parts with
indication of voltage)
End of use
• When the appliance is no longer to be used, make it unusable by removing the mains
power supply wiring.
A.6 Transport, handling and storage
• Due to their size, the machines can be stacked on top of each other during transport,
handling and storage by complying with that specified on the slip placed on the packing.
• Do not stand under suspended loads during loading/unloading operations.
Unauthorised personnel must not enter the work area.
• The weight of the appliance alone is not sufficient to keep it steady.
• For machine lifting and anchoring, do not use movable or weak parts such as: casing,
electrical raceways, pneumatic parts, etc.
• Do not push or pull the appliance to move it, as it may tip over.
• Machine transport, handling and storage personnel must be adequately instructed and
trained regarding the use of lifting systems and personal protection equipment suitable
for the type of operation carried out (e.g. overalls, safety shoes, gloves and helmet).
• When removing the anchoring systems, make sure the stability of the machine parts
does not depend on the anchoring and, therefore, that this operation does not cause the
load to fall off the vehicle. Before unloading the machine components, make sure all the
anchoring systems are removed.
• Machine positioning, installation and disassembly must be carried out by specialised
personnel.
A.7 Installation and assembly
• The operations described must be carried out by personnel qualified (refer to E.1
Characteristics of personnel trained for normal machine use) in compliance with the
current safety regulations, regarding the equipment used and the operating procedures.
• The plug, if present, must be accessible after positioning the appliance in the place of
installation.
• Disconnect the appliance from the power supply before carrying out any installation
procedure.

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A.8 Electrical connection
Before connecting, make sure the mains voltage and frequency match those indicated on
the appliance data plate.
• Work on the electrical systems must only be carried out by specialised personnel.
• Connection to the power supply must be carried out in compliance with the regulations
and provisions in force in the country of use; arrange a suitable high-sensitivity manual-
reset differential omnipolar thermal-magnetic switch with contact gap enabling complete
disconnection in category III overvoltage conditions.
• If the power cable is damaged, it must be replaced by the Customer Care Service or in
any case by specialised personnel, in order to prevent any risk.
• Verify that a safety circuit breaker is installed between the power cable of the appliance
and the mains electric line. The contact opening max. distance and leakage current
must comply with the local safety regulations.
• Be sure to power the equipment with systems that are protected against overvoltage;
the manufacturer declines all responsibility for effects due to anomalies induced by the
electrical supply system.
A.9 Machine space limits
• A suitable space must be left around the appliance (for operations, maintenance, etc.).
• This space must be increased in case of use and/or transfer of other equipment and/or
means or if exit routes are necessary inside the workplace.
A.10 Positioning
• Install the appliance, taking all the safety precautions required for this type of operation,
also respecting the relevant fire-prevention measures.
• Handle the appliance with care in order to avoid damage or danger to people. Use a
pallet for handling and positioning.
• The installation diagram gives the appliance overall dimensions and the position of
connections (gas, electricity, water). Check that they are available and ready for making
all the necessary connections.
• Prevent the areas where the machine is installed to be polluted with corrosive
substances (chlorine, etc.). In case such prevention cannot be guaranteed, the entire
stainless steel surface has to be coated by a paraffin protective film spread by using a
rag soaked with paraffin. The manufacturer declines any liability for corrosive effects
due to external causes.
• The appliance can be installed separately or combined only with other appliances of the
same range.
• The appliances are not suitable for recess-mounting. Leave a space of at least 100 mm
between the appliance and side walls and 100 mm from the rear wall, or in any case an
adequate space to enable subsequent servicing or maintenance operations.
• Suitably insulate surfaces that are at distances less than that indicated.
• Maintain a distance of at least 100 mm between the appliance and any combustible
walls. Do not store or use flammable materials and liquids near the appliance.
• Check and, if necessary, level the appliance after positioning. Incorrect levelling can
cause appliance malfunctioning.
• Wear protective gloves and unpack the machine, carrying out the following operations:
– cut the straps and remove the protective film, taking care not to scratch the surface if
scissors or blades are used;
– remove the cardboard top, the polystyrene corners and the vertical protection pieces;
– for appliances with stainless steel cabinet, remove the protective film very slowly
without tearing it, to avoid leaving glue stuck to the surface;