ELECTROMATIC WTT-220X User manual

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INSTRUCTION MANUAL
INSTRUCTION
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MANUAL
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WTT‐220X/WTTM‐220X
Wire Terminal Tester
Wire
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Terminal
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Tester
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C o nte nt
1. Sa fe ty Pre c a utio ns ............................................................................................................................................................................................2
2. G e ne ra l Info rma tio n .........................................................................................................................................................................................2
2.1. Sc o p e o f Sup p ly, unp a c king a nd Se tting Up ........................................................................................................................................2
2.2. Erne rg y Ha rve sting (ma nua l p ull te ste r FMT-W30 o nly) ........................................................................................................................2
2.3. Atta c h the 24V DC p o w e r sup p ly (mo to rize d p ull te ste r WTTM-220Xo nly) ......................................................................................2
2.3 Instrume nt o ve rvie w ....................................................................................................................................................................................3
3. O pe ra ting p ro c e d ure s .....................................................................................................................................................................................3
3.1 Turn the instrume nt O N/ O FF......................................................................................................................................................................3
3.2 G e ne ra l info rma tio n a b o ut the d ispla y und func tio n o f the ke yp a d during a nd in b e twe e n the me a sure me nts ..................3
3.3 Pre p a ring the me a sure m e nt .....................................................................................................................................................................4
3.4 Sta rt m e a suring (Auto Ze ro ) with m a nua l p ull te ste r WTT-220X ...........................................................................................................5
3.6 Sta rt me a suring (Auto Ze ro ) with mo to rize d p ull te ste r WTTM-220X ...................................................................................................5
4. Te nsile fo rc e limit c o ntro l..................................................................................................................................................................................7
4.1. Se tting o f limits ............................................................................................................................................................................................7
5. Da ta tra nsfe r a nd g e ne ra ting a te st re p o rt with FMT-W_C o nne c t ..........................................................................................................7
5.1 Syste m re q uire me nts...................................................................................................................................................................................7
5.2 Insta lla tio n / Ac tiva te the Exc e l Ad d In ....................................................................................................................................................7
5.3 Sta rt FMT-W_C o nne c t .................................................................................................................................................................................9
5.4 Sa ve a nd p rinto ut me a suring p ro to c o l.................................................................................................................................................10
6. G e ne ra l se tting s (P1), Se tting o f me mo ry (P2) a nd re se t wo rks d e fa ults (Po )...................................... Erro r! Bo o km a rk no t d e fine d .
7. Te c hnic a l d a ta ................................................................................................................................................................................................11
8. Ma inte na nc e a nd c a lib ra tio n ......................................................................................................................................................................11
8.1 5-Ye a rs e xte nd e d wa rra nty ..................................................................................................................... Erro r! Bo o km a rk no t d e fine d .
8.2 Re g iste r fo r up d ate s.................................................................................................................................. Erro r! Bo o km a rk no t d e fine d .
9.0 Tro ub le sho o ting (FAQ) ................................................................................................................................................................................11
10.0 Ac c e sso rie s (Exc ha ng a b le te rmina l fixture s) .........................................................................................................................................12

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Tha nk yo u fo r c ho o sing o ne o f o ur hig h q ua lity instrume nts. Ple a se re a d the e ntire o p e ra tio n ma nua l tho ro ug hly b e fo re using
this instrume nt fo r the first time . The info rma tio n c o nta ine d he re in will he lp yo u to a c hie ve a c c ura te a nd re p ro d uc ib le re sults
a nd to a vo id m isuse o r d a ma g e s.
This instrume nt is d e sig ne d fo r me a suring te nsile stre ng th o f so lde re d o r so ld e r-fre e (c rimp e d ) c a b le jo ints with e nd sle e ve s,
p ins, so ld e r p ins o r simila r wire te rmina l c o mp o ne nts in the fie ld o f q ua lity c o ntro l o r d e sig n va lid a tio n.
1. Sa fe ty Pre c a utio ns
The lo a d c e ll c a n b e d a ma g e d whe n the me a suring syste m is o ve rlo a d e d . The ma xima l me a suring ra ng e limit
o f 1000N (100kg / 220lb ) must no t b e e xc e e d e d .
Tra nsp o rt a nd sto re the instrume nt with c a re . This re d uc e s the risk o f d a ma g e to the lo a d c e ll, c a use d b y
a c c id e nta l me c ha nic a l e ffe c ts.
O p e ra te the instrume nt in a p p ro p ria te e nviro nm e nts o nly. The instrume nt is e q uip p e d with a te m p e ra ture
c o mpe nsa tio n fo r 0°...40°C . Use the instrume nt in this te mp e ra ture ra ng e o nly.
Ve ry fre q ue nt use o f the mo to rize d p ull te ste r FMT-W40(hig he r 1 te st c yc le p e r minute ) ma y le a d to
o ve rhe a ting o f the mo to r. A o ve rhe a t p ro te c tio n is imple me nte d ; ne ve rthe le ss yo u ma y use the instrume nt in
e nviro nme nts up to 30°C (86°F) o nly.
Due to the na ture o f the ma te ria l sma ll p a rtic le s ma y o c c ur in the mo me nt o f the te nsile b re a k o f wire s. Yo u
ma y we a r pro te c tio n g la sse s a nd p ro te c tio n g lo ve s in o rd e r to p re ve nt injurie s.
Do n’ t to uc h d uring the p ull te st o r while the ro lle r c a m re turns to its ho me p o sitio n the ro ta ting p a rts o f the
instrume nt. Do no t ta ke yo ur ha nd into the g a p b e twe e n the c a b le , the te rmina l a d a p te r a nd c la mp c a m. In
sp ite o f the lo w sp e e d o r the ma nua l o p e ra tio n o f the le ve r yo u ma y injure yo urse lf.
2. G e ne ra l Info rm a tio n
2.1. Sc o p e o f Supply , unp ac king and Se tting Up
The sc o p e o f sup p ly c o nsists o f:
Me a suring instrume nt with inte g ra te d e le c tro nic s
Ha nd le ve r o r ro lle r g rip
USB Inte rfa c e c a b le fo r o p tio na l so ftwa re FMT-W_C o nne c t
CD with so ftwa re FMT-W_-C o nne c t (witho ut lic e nse ke y)
O pe ra tio n ma nua l
24V DC p o we r sup ply (Pa rt. no .: FMT-958) fo r mo to rize d p ull te ste r WTTM-220X
Re mo ve the tra nspo rta tio n c o ve r a nd p o sitio n the ma in instrume nt o n a le ve l, sta b le surfa c e . The surfa c e sho uld b e c le a n a nd
g re a se -fre e , so tha t the instrume nt d o e s no t slip . Ple a se b e a r in mind tha t the instrume nt we ig hs a p p ro xima te ly 14 kg .
Ple a se re ta in the tra nspo rt pa c king in c a se yo u wo uld like to re turn the instrume nt fo r the re c o mme nd e d a nnua l re c a lib ra tio n.
2.2. Ene rg y Harve sting (m anual p ull te ste r WTT- 220X o nly )
The instrume nt utilize s, a lso whe n turne d o ff, the a mb ie nt lig ht a t the wo rk p la c e a s e ne rg y so urc e a nd
c ha rg e s a n inte rna l sto ra g e , to e nsure tha t te sts c a n b e ma d e e ve n if the so la r c e ll is c o ve re d fo r a sho rt
while . Afte r sto ring the instrume nt fo r mo re tha n 2 mo nth in the d ark, yo u sho uld e xpo se it a t le a st fo r 8
ho urs in re g ula r wo rking e nviro nme nt (> 250 Lux) b e fo re use .
2.3. Attac h the 24V DC po we r supply (m o to rize d p ull te ste r WTTM- 220X o nly )
The mo to rize d p ull te ste r WTTM-220Xis d e live re d w ith a n unive rsa l p o we r sup ply fo r 110-220VAC (50/ 60Hz) a nd p o we r c o rd s
with EU-p lug a nd US-p lug . C ho o se the p o we r c o rd a c c o rd ing ly a nd c o nne c t first the DC p lug into the so c ke t o n the re a r sid e
o f the instrume nt. The n yo u ma y c o nne c t the p o we r c o rd to yo ur wa ll so c ke t o r AC p o we r ne t.
The p o we r c o nsump tio n is re la te d to the o p e ra tio n sta te o f the mo to r, the 3A p o we r sup ply d e live rs alwa ys e no ug h e ne rg y to
g e ne ra te the a c tio n. Yo u ma y no t re pla c e it b y a ny o the r p o we r sup ply b ut the d e live re d o ne (Part no .: FMT-958). In c a se yo u

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d o no t utilize the instrume nt fo r a lo ng e r p e rio d , yo u ma y d isc o nne c t fro m the p o we r ne t in o rde r to p re ve nt wa ste o f e ne rg y
in sta nd b y mo d e .
2.3 Instrume nt o ve rvie w
1. Sta rt Butto n turns the instrume nt o n a nd o ff (ke e p p re sse d fo r > 2s) a nd to sta rt the
me a sure m e nt.
2. P Butto n to to g g le b e twe e n Pe a k a nd Re a l-Time d isp la y mo d e .
3. U- Butto n to g g le s b e twe e n me a suring units.
4. Displa y with:
5-d ig it ind ic a tio n o f the me a sure d va lue d a nd m e a suring units;
ind ic a tio n o f the o p e ra tio n mo d e , me mo ry a nd limits;
ind ic a tio n o f re sults with up / do wn p o inte rs fo r te nsile fo rc e limits.
5. USB- so c ke t fo r d ata tra nsfe rwith FMT-W_C o nne c t so ftwa re to p ro d uc e a te st
pro to c o l.
6. Hiro se - so c ke t fo r se rvic e , a d justing the lo a d -c e ll a nd limit sig na l o utp ut.
7. So la r c e ll to po we rthe instrume nt witho ut USB inte rfa c e c o nne c te d .
8. Te rm ina l a d a pte r with 12 slo ts to pla c e the c o nne c tor.
9. Ro ta ting wire c la mp with ha nd le ve r to c la mp a nd p ull the c a b le . Mo to rize d ve rsio n
WTTM-220X w ith e c c e ntric a lly sp ring lo a d e d ro lle r g rip .
10. Mo to rize d ve rsio n WTTM-220X DC - so c ke t fo r 24V p o we r sup p ly a nd re d sta tus LED.
3. O pe ra ting pro c e dure s
3.1 Turn the instrume nt O N/ O FF
Switc h the instrume nt o n b y pre ssing the Sta rt Butto n Ta ste until all disp lay
symb o ls lig ht up . Afte r a se lf-te st ro utine 3 info rma tio n d isp la ys a re sho wn to
info rm a b o ut the mo d e l numb e r, the re c o mme nd e d d a te o f ne xt c a lib ra tio n
a nd the no mina l me a suring ra ng e (Fn). To turn the instrume nt o ff yo u ma y p re ss
the Sta rt Butto n fo r 3 se c o nd s, e lse the AUTO -O FF func tio n will turn the instrume nt
o ff a uto m a tic a lly (se e c ha p . 6).
Ind ic a tio n o f the instrume nt typ e
Displa y ne xt re c o m me nd e d c a lib ra tio n d a te (YY.MM)
Disp la y me a sure me nt ra ng e [N]
Sta rt d isp la y with d e fa ult se tting ; mo d e PEAK with d ra g
func tio n a nd MEM fo r a c tive me m o ry a nd c a lc ula tio n
o f sta tic a lly va lue s.
3.2 G e ne ral info rmatio n ab o ut the display und func tio n o f the ke y pad during and in be twe e n the
me asure me nts
Afte r the se lf-te st ro utine the d isp la y sho ws the symb o ls PEAK a nd MEM a nd the SI-dime nsio n Ne wto n [N]. The se symb o ls
ind ic a te the d e fa ult se tting in o p e ra tio n mo d e PEAK with hig h me a suring ra te (a p p . 1kHz) a nd d ra g func tio ns with the
p o ssib ility to sa ve me a suring re sults fo r sta tistic a l c a lc ula tio ns. Whe ne ve r yo u wa nt to c ha ng e the d e fa ult se tting s, yo u ha ve to
re turn to this d ispla y.
S
<<
>>
If yo u wa nt the up d a te d a c tua l fo rc e va lue s to b e sho wn d uring
te sting inste a d o f the d ra g func tio n w ith PEAK va lue s, yo u p re ss the P
Butto n. The PEAK symb o l sta rts fla shing . Ple a se c o nsid e r tha t in the
c o mb ina tio n o f this mo d e with me mo ry is no t a d visa b le a s the me mo ry
a lwa ys c a p ture s the a c tua lly displa ye d va lue . By pre ssing the P Butto n
a g a in yo u re turn to the PEAK mo d e with d ra g g ing func tio n.

4
0
>>>
0
>>>
If yo u wo uld like to g e t yo ur me a suring va lue s
in o the r units the n the SI-d ime nsio n N yo u
p re ss the U Butto n. Eve ry time yo u p re ss the
b utto n (in sta rt me nu o nly) the units c ha ng e s
b e twe e n N >> kg >> Lb
3.3 Pre paring the me asure m e nt
Se le c t the sma lle st slo t suita ble fo r the te st sa mp le d ia me te r a nd ro ta te the fixture so the
se le c te d slo t is in the 3 o ’ c lo c k p o sitio n, c lo se st to the wire c la mp fixture .
Pla c e the c a b le c o nne c tio n into the a d a p te r, so tha t the sle e ve o f the c a b le c o nne c to r sta ys
se c ure ly insid e the ring a nd c a nno t b e p ulle d o ut thro ug h the slo t.
The wire c la mp fixture sho uld b e p o sitio ne d in the full o p e n po sitio n.
The ma nua l p ull te ste r ne e d s a fre e le ng th o f the c a b le o ff m inimum 14c m (5.5“ ), the
mo to rize d ve rsio n a le ng th o f 10c m (4“ ).
So ft c a b le c o a ting s m a y slid e thro ug h the c la mp fixture o r b e p ulle d o ut o f the c rimp sle e ve .
In this c a se ple a se c ut o ff the c o a ting in 4c m to 8c m (2...3“ ) dista nc e to the c a b le jo int und e r
te st.

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3.4 Start me asuring (Auto Ze ro ) with m anual pull te ste r WTT- 220X
I
>>
By p re ssing the Sta rt Butto n yo u sta rt
the me a sure me nt, the symb o l o f the
me a suring d ime nsio n (N) fla she s a nd
the instrum e nt p e rfo rms a n AUTO -
TARA to re se t.
Inse rt the fre e e nd o f the c a b le using
a sma ll a mo unt o f te nsio n in the wire
c la mp fixture . The g ro o ve in the
fixture he lp s to a lig n the c a b le
p ro p e rly. No w c lo se the c la m p b y
pulling the le ve r.
As yo u c o ntinue to pull the ha nd
le ve r slo wly, the te nsile fo rc e
inc re a se s, w hic h wo rks up o n the
c a b le a s a re te ntio n fo rc e . An
a d d itio na l te nsile fo rc e d e ve lo p s,
whic h wo rks up o n the c a b le
c o nne c tio n.
5s
>>>
As yo u c o ntinue to pull the ha nd
le ve r slo wly, the te nsile fo rc e
inc re a se s, w hic h wo rks up o n the
c a b le a s a re te ntio n fo rc e . An
a d d itio na l te nsile fo rc e d e ve lo p s,
whic h wo rks up o n the c a b le
c o nne c tio n.
The p e a k va lue , whic h mo stly
a pp e a rs b e fo re the c o nne c tio n
sna p s up , is c a p ture d a t 1000Hz a nd
is ind ic a te d in the d isp la y.
Afte r 5 se c o nd s o f unc ha ng e d
me a suring va lue s, the instrume nt
sto p s the me a sure me nt
a uto ma tic a lly a nd the le tte r „ S“
fla she s in the displa y ind ic a te s tha t
yo u mig ht sa ve the d a ta .
3.6 Start me asuring (Auto Ze ro ) with m o to rize d pull te ste r WTTM- 220X
I
>>
By p re ssing the Sta rt Butto n yo u sta rt
the me a sure me nt, the symb o l o f the
me a suring d ime nsio n (N) fla she s a nd
the instrum e nt p e rfo rms a n AUTO -
TARA to re se t. No w the mo to r sta rts
with the se t p ull spe e d.
If the minima l fo rc e o f the a uto ma tic
b re a k d e te c tio n is no t re a c he d the
c a b le c la mp ro ta te s to its ma ximum
p o sitio n a nd re turns to the ho me
p o sitio n. If yo u p re ss the Sta rt Butto n
d uring the me a sure me nt it a lso
re turns to its ho me p o sitio n a nd the
me a suring will b e sto ppe d .
If a se t fo rc e limit is re a c he d an
a d justa b le d we ll time sta rts. (De fa ult
0s). Afte r the d we ll time the d rive
e ithe r re turns to ho me p o sitio n o r

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te a rs the c a b le until it b re a ks
d e p e nd ing o n the c ho se n o p e ra tio n
mo d e .
An a uto m a tic b re a k d e te c tio n
b e c o me s a c tive if 25% o f the fo rc e
limit (minimum te nsile stre ng th) (P3) o r
a fo rc e o f 40N is re a c he d . If the
a c tua l me a sure d fo rc e fa lls b e lo w
this le ve l the c a b le c la mp re turns to
its ho me p o sitio n a nd the me a suring
will b e sto p p e d .
>>>
By p re ssing the P Butto n d uring the
me a sure me nt (unit fla she s) yo u c a n
sa ve the va lue to the me mo ry. Two
sho rt b e e p s ind ic a te tha t the va lue is
p ro m p te d .
3.8 Display statistic al data
(nur b e i FMT-W30)
S
>>>
S
>>>
Afte r yo u finish the (la st) me a sure me nt yo u
c a n re c a ll the sta tistic a l re sults b y p re ssing the
P Butto n.
S
>>>
Hig he st va lue o f a ll sa ve d te sts.
S
>>>
Lo we st value o f a ll save d te sts.
S
>>>
Ave ra g e (a rithme tic me d ium) o f a ll sa ve d
te sts.

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S
>>>
Stand a rd d e via tio n re la te d to the a ve ra g e .
Using the o p tio na l So ftwa re FM I- S_ Co nne c t the sta tistic d a ta c a n b e re p le nishe d with the instrume nts b a se d a ta a nd the wo rk
o rd e r d a ta . If the USB inte rfa c e is c o nne c te d the sing le te st va lue s c a n b e tra nsfe rre d a nd d o c ume nte d a lso . To c a p ture
sing le te st va lue s o f the ma nua l p ull te ste r WTT-220X, the USB c o nne c tio n to yo ur PC ha s to b e e sta b lishe d d uring the e ntire te st
c yc le .
4. Te nsile fo rc e lim it c o ntro l
De p e nd ing o n the wire stre ng th a nd the re la te d sta nd a rd , the fo llo wing te nsile stre ng th sho uld a t le a st b e a c hie ve d . All b e lo w
me ntio ne d stand ard s c a n b e p e rfo rme d with a p ull sp e e d o f 100m m/ min (4“ / m in), the d e fa ult sp e e d o ff the mo to rize d p ull
te ste r WTT-220X. Utilizing the o p tio na l so ftwa re FMT-W_C o nne c t o the r pull sp e e d s c a n b e se t.
AWG Cro ss se c tio n C a ble dia m e te r SAE AS7928 Ta b le II
IEC 60352 Te il 2 UL486 C NASA Std 8739.4
30 0,06 mm² 0,36 mm 6 N 6 N
28 0,09 mm² 0,38 mm 11 N 11 N 22 N
26 0,14 mm² 0,48 mm 32 N 18 N 18 N 36 N
24 0,22 mm² 0,61 mm 45 N 28 N 28 N 36 N
22 0,34 mm² 0,76 mm 67 N 40 N 40 N 57 N
20 0,56 mm² 0,97 mm 85 N 60 N 45 N 92 N
18 0,93 mm² 1,27 mm 170 N 90 N 45 N 142 N
16 1,25 mm² 1,44 mm 223 N 135 N 68 N 183 N
14 1,93 mm² 1,80 mm 312 N 200 N 100 N 290 N
12 3,16 mm² 2,29 mm 490 N 275 N 138 N 459 N
10 4,65 mm² 3,10 mm 355 N 707 N
Re m a rks: DIN 41611/ 3 is re p la c e d b y DIN IEC 60352 Pa rt 2
MIL- T- 7928 is re p la c e d b y SAE AS7928 Ta b le II
BS5B178 c o rre sp o nd s to IEC 60352 Pa rt 2
UL486A c o rre sp o nd s to IEC 60352 Pa rt 2
Yo u c a n se t the se va lue s in the limit c o mp a ra to r func tio n. The lo we r limit a c tiva te s the b uzze r (if USB-c a b le is c o nne c te d ) a nd
a n inte rrup te d p e e p sig na lize s tha t the limit is no t re a c he d (ye t). Afte r e xc e e d ing the up pe r limit, the d ispla ye d po inte r
c ha ng e s fro m d o w n to up a nd the c o ntinuo us p e e p ind ic a te s tha t the minimum te nsile stre ng th wa s re a c he d . Yo u ma y use
this func tio n a lso fo r no n-d e struc tive te sting .
4.1. Se tting o f limits
In o rd e r to se t the limits e a sily a nd in a c c o rd a nc e to the a b o ve me ntio ne d sta nd a rd s we re c o mme nd the use o f the o p tio na l
So ftwa re FM I- W_ C o nne c t, whe re yo u c a n c ho o se the a p p ro p ria te limit fro m a ta ble a c c o rd ing ly a fte r se le c ting the te st
sta nd a rd .
5. Da ta tra nsfe r a nd g e ne ra ting a te st re po rt with FMT- W_C o nne c t
The o p tio na l so ftwa re FMT-W_C o nne c t e na b le s yo u to utilize the USB-inte rfa c e in c o nne c tio n with yo ur PC o r no te bo o k. The
d a ta tra nsfe r c a n b e use d to :
Enla rg e the m e a suring ra ng e o f the m a nua l p ull te ste r WTT-220X to 1000N a nd to inc re a se the me a suring re so lutio n;
To c o nfig ure the o p e ra tio n mo d e s a nd the p ull sp e e d s o f the m o to rize d p ull te ste r WTTM-220X.
Se t the limit c o mp a ra to r func tio n b a se d o n inte rna tio na l sta nd a rd s fo r minimum te nsile stre ng th o f c rimp e d
c o nne c to rs e a sily;
G e ne ra te a te st re p o rt a s PDFfo rma t a nd to p rint a nd file the c usto mize d re p o rt;
Adjust the c a lc ula tio n b a se b e twe e n the inte rna tio na l sta nd a rd (SI) fo r the d ime nsio n fo rc e in Ne wto n [N] to we ig ht
d ime nsio n Po und s [lb ] o r Kilo g ra ms [kg ] a c c o rd ing to the e ffe c tive g ra vita tio n a t the p la c e o f o p e ra tio n.
5.1 Sy ste m re q uire me nts
To insta ll the so ftwa re a PC o r no te b o o k with a va ila b le USB-p o rt is ne e d e d . The o p e ra tio n syste m Wind o ws XP o r Wind o ws 7,
a nd MsO ffic e 2007 o r MsExc e l 2007 a nd hig he r sho uld b e insta lle d . To lo a d the so ftwa re yo u ne e d a dministra tio n rig hts o n the
wo rk sta tio n. Yo u sho uld insta ll the so ftwa re w ith the a p p ro p ria te USB d rive rs b e fo re yo u c o nne c t the p ull te ste r the first time to
yo ur wo rksta tio n. USB d rive rs c a n b e fo und o n the insta lla tio n C D-Ro m.
5.2 Installatio n / Ac tivate the Exc e l AddIn

8
InstallShie ld will g uid e yo u thro ug h the
insta lla tio n p ro c e ss a fte r yo u lo a d e d the
C D. The ne w fo ld e r C :/ Alluris will b e
c o mp ile d . Afte r the insta lla tio n p ro c e ss yo u
ha ve to a c tiva te the Ad d-In fo r MsExc e l.
Ple a se c o nsult yo ur MsExc e l he lp to a d d
FMI-W_Co nne c t to yo ur Add-In fo lde r.
Afte r a d d ing FMT-W_C o nne c t to yo ur Ad d -
Ins yo u o p e n the C:/ C he c kline / FMT-
W_C o nne c t/ Fo rmula r.xlsx. Clic k o n the
me nu Ad d -Ins a nd o pe n the tab le FMT-
W_C o nne c t a nd STARTthe so ftwa re .
Ve rsio n
The ta b le info rms a b o ut the ve rsio n o f the insta lle d so ftw a re .
Lic e nse
Afte r insta lling the so ftwa re a lic e nse file ha s to b e g e ne ra te d a nd
sa ve d in the Che c kline fo ld e r. Ple a se e nte r the re c e ive d lic e nse ke y
a nd the se ria l no . o f yo ur p ull te ste r a nd c lic k “ g e ne ra te lic e nse file ” .
The lic e nse ke y ha s to ma tc h the se ria l no . o f the instrume nt it w a s
o rd e re d fo r.
O ptio n fo rc e m e a suring
Se le c t the me a suring ra ng e a nd re so lutio n. If yo u wa nt to c ha ng e the
g ra vita tio n to yo ur lo c a l e nviro nme nt yo u influe nt the c a lc ula tio n b a se
fo r the we ig ht dime nsio ns [lb ] a nd [kg ]. The c ha ng e sho uld b e d o ne
o nly, if the g ra vita tio n a t yo ur p la c e o f o p e ra tio n sig nific a ntly d e via te s
fro m the se t va lue a nd if yo u wo rk in o the r tha n inte rna tio na l sta nd a rd
units [N].
Be fo re yo u d o a ny c ha ng e s in this a re a p le a se c o nsult o ur we b site
ww w.a lluris.d e / d e / Anwe nd ung e n/ ne wto n.p hp
Mo to r o p tio n (WTTM- 220X o nly)
The mo to rize d p ull te ste r WTTM-220Xc a n b e utilize d fo r d e struc tive a nd
no n-d e struc tive te sting . Fo r no n-d e struc tive te sting c ho o se the o p tio n
„ Ma ximum Fo rc e “. Se le c t the d e sire d pull sp e e d a nd a djust a d we ll
time in o rd e r to sto p the d rive a fte r e xc e e d ing the se t limit. The d rive will
sta rt a g a in a fte r the a d juste d time ha s p a sse d , e ithe r re turning to itst
ho me p o sitio n o r te a ring the c a b le jo int.
Me m o ry o p tio n (WTTM- 220 Xo nly)
The mo to rize d p ull te ste r WTTM-220Xc a n me mo rize the c a p ture d
me a suring va lue s a uto m a tic a lly. Se le c t the d e sire d mo d e / time o f
me mo rizing the d a ta , sta rt o r e nd o f d we ll time , te nsile fo rc e a t the
mo me nt the c a b le jo int te a rs.

9
La ng ua g e
Se le c t the d e sire d la ng ua g e fo r a ll ta b le s a nd re p o rts.
5.3 Start FMT- W_C o nne c t
O p e n the MsExc e l with Wind o w s Sta rt Me nu >All
Pro g ra ms>Alluris>FMT-W_C o nne c t>Fo rmula r.
Ente r a ll ne c e ssa ry p ro to c o l d a ta fo r yo ur spe c ific te st
p ro c e d ure . The to ta l q ua ntity is ne e d e d to c a lc ula te the
re sp e c tive re la tive num b e r o f te sts.
The e nte re d d a ta will b e c o mp le te d with the b a sic
info rma tio n a bo ut the fo rc e te sting e q uipme nt.
No w se le c t the sp e c ific sta nd a rd a nd the c a b le
d ime nsio n fo r yo ur te st p ro c e d ure . The limit se tting will b e
d o wnlo a d e d to the instrume nt in o rde r to c o mpa re this
va lue with the re sult o f the te nsile te sting . Yo u ma y
c ha ng e the limit se tting in the fie ld [Limit].
Clic k the [OK] b utto n to d o wnlo a d the e nte re d d a ta to
the p ull te ste r a nd to the te st re p o rt.
Start the te st pro c e d ure a s d e sc rib e d b e fo re . The so ftwa re
re g iste rs the me a suring re sults e a c h time yo u p re ss the P
Butto n. Yo u c a n o p e ra te the p ull te ste r a lte rna tive ly
re mo te fro m yo ur PC o r no te b o o k.
Afte r fina lizing a ll te sts fo r yo ur b atc h yo u c lic k the
PRO TCO Lb utto n to g e ne ra te a te st re po rt a s PDF-file ,
whic h c a n b e file d o r p rinte d o ut.
Be fo re yo u sta rt the ne xt se rie s o f te st yo u ma y d e le te the
me mo ry b y c lic king [DELETEMEMORY].
C lic king [END] c lo se s the p ro g ra m.

10
5.4 Save and p rinto ut me asuring pro to c o l
The te st re po rt is g e ne ra te d a s PDF file
a nd sa ve d a uto ma tic a lly in the fo ld e r
C:/ Alluris/ FMT-
W_C o nne c t/ “Se ria lnumb e r o f
d e vic e “ / .
Yo u ma y c usto mize the re p o rt
sp e c ific a lly to yo ur c o mp a ny d e ta ils
with yo ur o wn lo g o e tc . The te mp la te
is file d in C:/ Alluris/ FMT-
W_C o nne c t/ Fo rmula r.xlsx
Fie ld s w ith g ra y b a c kg ro und a re fille d
b y the d a ta e nte re d in FMT-
W_C o nne c t a nd the d a ta o f the
te sting e q uip me nt.
The fie ld d e sc rip tio n (sta rting with x in
the te mp la te ) c a n b e e d ite d . The
e d ite d te xt a p p e a rs in the FMT-
W_C o nne c t ta b le the ne xt time yo u
sta rt the p ro g ra m .
Ea c h sing le te st re sult is liste d a t the
e nd o f the re p o rt.

11
7. Te c hnic a l da ta
WTT- 220X
WTTM- 220x
Me a suring Ra ng e Ra ng e in Ne w to n (N)
0,0...500,0 N
(a d justa b le with FMT-W_C o nne c t
0,0…1000N)
0,0…1000,0 N
Alte rna tive units N | kg | lb
Wire Dia m e te r
Slo t wid th te rm ina l a d a p te r 0,5 | 0,8 | 1,0 | 1,3 | 1,5 | 2,0 | 2,5 | 3,0 | 3,5 | 4,0 | 5,0 | 6,0 mm
C la m p o p e ning 0,1 ... 6,0 mm (c o ntino usly va ria b ö e )
Dia . Ra ng e IEC 60352-2 Cro ss se c tio n 0,05 ... 10 mm² (AWG 8...30)
Dia . Ra ng e SAE AS7928 II AWG 12 ... 28
Re so lutio n 0,5N (0,05kg / 0,1lb ) 1 N (0,1kg / 0,2lb )
Ac c ura c y
@ 23°C (F.S.) +/ - 0,5% (+/ - 1 inc re me nt o f re so lutio n)
Tk (a b so lute ) se lfa d justing a t sta rt
Tk (re la tiv)e +/ - 0,02% (°K)
Be trie b sa rte n
Sta nd a rd d isp la ys re a l time va lue in N | kg | lb
PEAK d isp la ys p e a k va lue in N | kg | lb (umsc ha ltb a r)
Pulls until b re a k ye s
Pull te st with dwe ll time ye s
Pull-Re le a se (until fo rc e limit) ye s
Pull Spe e d Sp e e d 10 | 25 | 50 | 100 | 150 | 200 mm/ min
Ac c ura c y +/ - 5%
O ve rlo a d ma x. a dmissib le 200 % (F.S.) | a la rm a t 120% (F.S.)
Displa y
Typ e LC D, 5-ste llig , 12mm ho c h
Up da te (Sta nd a rd ) 1000 mse c | 500 mse c | 333 mse c | 200 mse c |100 mse c | 50 mse c (e inste llb a r)
Up da te (Pe a k) c a . 1 mse c
Me m o ry Ma nua l m e mo ry C a pa c ity o f 1000 te st c yc le s | Sta tistic s w ith d ispla y o f a ve ra g e , ma ximum,
minimum a nd sta nd a rd d e via tio n
Auto me mo ry ja
Po we r sup ply Typ e
So la r c e ll
With USBc o nne c te d via PC
24 VDC | 3A unive rsa l p o we r sup p ly
Sta nd b y c o nsum p tio n: 42m A
Ave ra g e c o nsum ptio n (d rive a c tive ): 0,8A
Inte rfa c e USB 2.0 Optio na l so ftwa re FMT-W_C o nne c t
Te m pe ra ture ra ng e O p e ra tio n 0…40° C 0°... 30° C
Sto ra g e -20°... 60° C (rF< 80%)
Pro te c tio n c o d e IP 40
We ig ht a p p . 14 kg
Dim e nsio ns LxWxH (witho ut le ve r) 350x160x75 mm 320 x 160 x 115 mm
Ho using m a te ria l
Ma in p la te surfa c e ha rd e ne d ste e l, G rip
a nd fixture s stainle ss ste e l, c o ve r a no d ize d
a luminum
Ma in p la te surfa c e ha rd e ne d ste e l, G rip a nd
fixture s sta inle ss ste e l, c o ve ra no d ize d
a luminum a nd
p
o l
y
st
y
re ne .
8. Ma inte na nc e a nd c a libra tio n
This instrume nt is ma inte na nc e -fre e und e r p ro p e r use . To rn p a rts o f wire must no t fa ll into the
sp a c e s a ro und the c o nne c tio n a d a p te r; sho uld this o c c ur, b lo w the m o ff o r re mo ve the m
using the va c uum c le a ne r.
Fo rc e g a ug e s sho uld b e insp e c te d a nd re -c a lib ra te d o n a re g ula r b a se , a t le a st o nc e a ye a r.
O ur c a lib ra tio n se rvic e s c o mp rise the inspe c tio n, a nd c a lib ra tio n a c c o rd ing ISO 9001:2008
a ppro ve d p ro c e d ure s a nd a re a djusting o f the lo a d c e ll if ne c e ssa ry. (E-ma il a d d re ss:
se rvic e @ c he c kline .c o m).
9.0 Tro ub le sho o ting (FA Q )
Do e s the instrume nt wo rk a lso
a fte r a b e ing sto re d in the d a rk
fo r a lo ng e r p e rio d ?
Ye s. Eve n a fte r a se lf d isc ha rg ing o f the inte rna l e ne rg y sto ra g e the instrume nt c a n b e
use d imme d ia te ly. A b a c k-up b a tte ry sa ve s g ua ra ntie s the b a sic func tio n o f the d e vic e ;
se e c ha p . 2.3.
The instrume nt sho ws a lre a d y
minute va lue s b e fo re the c a b le is
fixe d !
The e le c tro nic c a p ture s minute c ha ng e s a fte r ta ring a nd tho se a re sho wn in the PEAK
d ispla y (<1,5N). This d o e s no t a ffe c t the a c c ura c y o f me a sure me nt a s the PEAK re g iste r
is re fre she d a lwa ys with the hig he st c a p ture d value while p ulling o ff the te rmina l.
The p e a k va lue c a nno t b e sa ve d Yo u ma y ha ve c ha ng e d the mo d e fro m PEAK me a sure me nt with d ra g g ing func tio n to

b e c a
u
a fte r
t
The in
s
c o nsis
The d i
The
inte rr
u
The d i
the d
r
A lo u
d
b ut th
no t tu
no t in
c
The m
imme
d
Sta rt
B
The b
u
The c l
its ho
m
d id n
o
re a c h
The c
a
c la m
p
p e e ls
10.0
A
The sc
o
a d a p t
e
e a sily
y
ro ta tio
n
b e fo re
u
se the d isp l
a
t
he b re a k!
s
trume nt sho
te nt va lue s!
sp la y sho ws
USB c
o
u
p te d !
sp la y d o e s n
r
ive d o e s no t
d
vib ra ting s
o
e c la mp in
g
d
rn a nd the p
c
re a se .
e a surin
g
d o
e
d
ia tly a fte r
p
B
utto n.
u
zze r ha s no
a m p in
g
d e v
i
m
e p o s, a lth
o
o
t b re a k o r t
h
e d .
a
b le slid e s th
p
in
g
d e vic e
o
o ff!
A
c c e sso ri
e
o
p e o f sup p l
e
rs fo
r
the te r
y
o u p la c e a
n
is b lo c ke d
yo ur re le a se
Pi
n
Di
P
a
Sl
o
F
o
P
a
R
a
A
d
s
p
P
a
a
y sho ws 0,0
ws no
“ O vErL“ !
o
nne c tio n
o t li
g
ht up a
n
run.
o
und o c c urs
d
e vic e d o e s
ull fo rc e d o
e
e
s no t sta rt
p
re ssin
g
the
so und !
i
c e re turns t
o
o
u
g
h the
j
o in
h
e limit is no t
ro u
g
h the
o
r the c o a t
e
s (Inte rc
h
y c o mp rise s
r
mina l o f yo u
4m m p in o
r
a nd yo u a r
e
the p in o r
M
n
fo r rin
g
te r
m
a me te r > 3,
5
a
rt.No .: FMT-
9
o
tte d te rmin
a
o
r mini-c rimp
s
a
rt.No .: FMT-
9
a
w b o d y fo r
t
d
a p te r fo r o
w
p
e c ia l a p plic
a
a
rt.Nr.: FMT-9
5
ste a d y
p re ssin
g
p re ssin
g
Ple a se
sho uld
The lo
a
no c o n
is Ple a se
c a n b
e
n
d Ple a se
b e sid e
until th
e
switc hi
n
e
s
The y d
r
b lo c ka
g
The d ri
v
a fte r a
Ple a se
o
t
The re
a
c o a tin
g
wa s re
a
Re mo v
3.3).
h
a ng e a bl
e
a sta nd a rd
r c a b le , yo u
r
M4 sc re w
(
e
able to op
e
M
4 sc re w.
m
ina ls
5
mm
9
31
a
l a d a p te r
s
with b e ve l
e
9
53
t
e rmina l a d
a
w
n ma c hinin
g
a
tio ns
5
1
up d a te o f
g
the 0- Butt
o
g
the P Butto
n
p a y a tte nti
o
this o c c ur, b
l
a
d e xc e e d s
t
siste nt va lue
c he c k whe t
h
e
use d .
c he c k p o w
e
the DC so c
k
e
d rive c o o l
e
ng
o n the ins
r
ive mi
g
ht b
e
g
e . Re sta rt t
h
v
e p e rfo rms
a
me a surin
g
c
c he c k whe t
h
a
l time fo rc
e
g
slid e s o r p e
a
c he d .
e the c a b le
e
te rm ina l f
te rmina l a d
a
ma y find o n
e
(
ma x. 25mm
e
n the sc re
w
e
d c o nto ur
a
p te rs
g
o f
12
the a c tua l
o
n a nd c ha
n
n
until the PE
n to to rn p a
r
l
o w the m o ff
t
he ma ximu
m
is sho wn it
m
h
e r FMT-W_
C
e
r c o nne c tio
k
e t will b e illu
m
e
d d o wn a n
d
trum e nt p le
a
e
b lo c ke d a n
h
e instrume n
t
a
re fe re nc e
r
c
yc le .
h
e
r
the b uzz
e
e
slip p e d un
d
e ls o ff
)
o r th
e
c o a tin
g
in
4
ixture s)
a
p te r, mo un
e
o f the o p ti
o
(
1”
))
into t
h
w
in the c e n
t
va lue
(
PEA
K
ng
e the mo
d
AK symb o l li
g
r
ts o f wire in
t
o r re mo ve t
h
m
ra n
g
e . Re l
e
m
i
g
ht b e ne c
e
C
o nne c t inc l
.
n. In c a se o
f
m
ina te d . Sw
i
d
a ll c a p a c i
t
a
se c o nta c t
o
d o ve rlo a d
e
t
, the c la mp
i
r
un
(
ve ry slo
w
e
r is a c tiva te
d
d
e r 25% o f
t
e
limit switc h
4
to 8c m d is
t
te d in o ur
w
o
ns b e lo w u
s
h
e ho le a nd
t
e r. Re p la c e
Ro lle r
g
fo r p ull
Pa rt.N
o
L-Crim
p
Fo r 3,5
m
Pa rt.N
o
K
symb o l fl
a
d
e b a c k to
P
g
ht up sto p s
f
t
he sp a c e s
a
h
e m usin
g
t
h
e
a se the lo
a
e
ssa ry to re p
.
the USB d ri
v
f
d rive fa ilur
e
i
tc h the instr
u
t
o rs d isc ha r
g e
o
ur te c hnic a
e
d ! Switc h th
e
i
n
g
d e vic e
w
w
sp e e d
)
a ft
e
d
(sub me nu
t
he se t ma x
i
fo r the fina l
t
a nc e to th
e
w
o rks. If yo ur
s
e ful. In o rd e
r
ro ta te d it t
o
the te rmina
g
rip 1kN, O p
e
te st o f we ld
e
o
.: FMT932W
T
p
-a d a p te r
m
m L-c rimp s
o
.: FMT-932
a
she s
)
. De le
t
P
EAK with d r
a
f
la shin
g
.
a
ro und the c
o
h
e va c uum c
d a nd insp e
la c e the lo a
d
v
e r is insta lle
d
e
(
e .
g
. o ve rh
e
u
me nt o ff, a
n
e
d . If the LE
D
l se rvic e .
e
instrume nt
w
ill re turn to it
s
e
r switc hin
g
t
P17=1
)
a nd
a
i
ma l fo rc e li
m
p o sitio n o f t
h
e
c a b le
j
o int
te stin
g
ma t
e
r
to c ha n
g
e
t
o
a 3 o ’ c lo
c
l a d a p te r a
n
e
nin
g
0…7m
m
e
d wire a nd
T
(
o the r size s
o
t
e the me
m
a g g
in
g
func
o
nne c tio n a
d
le a ne r..
c t the instru
m
d
c e ll.
d
a nd the U
S
e
a tin
g )
the
r
n
d wa it a p p
r
D
still li
g
hts u
p
o ff a nd re m
o
s
ho me p o si
t
t
he instrume
n
a
limit is se t.
m
it
(
e .
g
. th
e
h
e c la mp in
g
. (Se e a lso
c
e
ria l re q uire s
t
he ro ta tin
g
a
c
k po sitio n.
N
n
d ti
g
hte n th
m
c a b le c o nn
e
o
n re q ue st)
m
o ry b y
tio n b y
d
a p te r;
m
e nt. If
S
B-p o rts
r
e d LED
r
. 15min
p
whe n
o
ve the
t
io n.
n
t o n o r
e
c a b le
d e vic e
c
ha p te r
sp e c ia l
a
d a p te r
N
o w the
e sc re w
e
c tio ns

13
A.1 Declaration of Conformity
He rste lle r (Manufac ture r): Alluris G mb H & C o . KG
Ba sle r Stra sse 65
DE 79100 Fre ib urg , G e rma ny
Pro dukt (pro duc t): Dig ita le s Auszug skra ftme ssg e rä t (Dig ita l Pull Fo rc e Te ste r)
Artike l Nr. (Ty pe / Part.No .): WTT-220X / WTTM-220X
Wir b e stä tig e n hie rmit d ie Ko nfo rmität d e s Pro dukte s mit d e r EU-Ric htlinie EMC 92/ 336/ EEC b e zo g e n a uf
d ie na c hfo lg e nd e n No rme n und Kla ssifizie rung e n.
We he re b y c o nfirm tha t the p ro duc t c o mp lie s with the re q uire me nts o f the EMC Dire c tive 92/336/EEC
a nd c o nfo rms the fo llo wing sp e c ific a tio n:
EN 55022 (RFEmissio n) C la ss B
EN 61000-4-2 (ESD) Crite ria A
EN 61000-4-3 (RF Fie ld ) C rite ria A
EN 61000-4-4 (Burst) C rite ria A
EN 61000-4-8 (Ma g n. Fie ld ) C rite ria A
Für de n mo to risie rte n Typ FMT-W40K1 b e stä tig e n wir zusä tzlic h d ie Ko nfo rmitä t de s Pro d ukte s mit d e r EU-
Ma sc hine nric htlinie 2006/ 42/ EG .
Fo r the mo to rize d ve rsio n typ e FMT-W40K1 we c o nfirm a dditio na lly tha t the p ro duc t c o mp lie s with the
re q uire me nts o f the EMC Dire c tive 2006/42/EEC .
In Üb e re instimmung mit d e r WEEE Ric htlinie 2002/ 96/ EC ist d ie se s G e rä t e ing e stuft a ls “Mo nito ring a nd
Co ntro l Instrume nt” und d a rf nic ht a ls unso rtie rte r Ha usmüll e ntso rg t we rd e n. Sie kö nne n d a s G e rä t zum
Re c yc e ln o d e r d e r o rdnung sg e mä ße n Entso rg ung a n uns zurüc kse nde n. (WEEE Re g .No . DE 49318045)
Me hr Info rma tio ne n e rha lte n Sie a uf unse re r We b site www.a lluris.d e
In a c c o rda nc e to WEEE Dire c tive 2002/96/EC this de vic e is c a te g o rize d a s “ Mo nito ring a nd C o ntro l
Instrume nt” a nd sho uld no t b e disp o se d as unso rte d munic ip a l wa ste . Yo u ma y re turn it to Alluris fo r
re c yc ling . (WEEE Re g .No . DE49318045). Fo r mo re info rmatio n p le a se c o ntac t o ur we bsite www.a lluris.de .
Die Üb e re instimmung mit alle n a nzuwe nd e nd e n Anfo rde rung e n de r EU-Ric htlinie n wird hie rmit und
d urc h da s CE-Ze ic he n a uf d e m Ge rä t b e stä tig t.
The c o mp lia nc e to the re q uire me nts o f a ll a p p lic a b le EU dire c tive s is c o nfirme d b y the CE-ma rking o f
the p ro d uc t.
Fre ib urg (Ge rma ny), De ze mb e r 2011

14
Alluris G mb H & C o . KG
Ba sle r Stra sse 65
DE 79100 Fre ib urg - G e rma ny
A.2 Kalibrierung (Werksprüfzeugnis DIN EN 10204, 2.1)
Wir b e stä tig e n hie rmit, d a ss d a s G e rä t im Pro d uktio nsp ro ze ss e ntsp re c he nd d e n Anfo rde rung e n d e r DIN
EN 9001:2008 g e prüft wurd e . Da s Me ssg e rä t e ntsp ric ht in a lle n Punkte n d e n in d e n Te c hnisc he n Da te n
b e sc hrie b e ne n We rte n.
Die zur Be stimmung d e r G e na uig ke it b e nutzte n Instrume nte und G e wic htsä tze la sse n sic h a uf d a s
we ltwe it a ne rka nnte (ILAC ) Ge wic htsno rma l d e r Physika lisc h-Te c hnisc he n Bund e sa nsta lt (PTB,
Bra unsc hw e ig ) im Ra hme n d e s DAkkS zurüc kführe n
A.2 Calibration Confirmation (acc. DIN EN 10204, 2.1)
We he re b y c o nfirm in a c c o rda nc e to DIN EN 10204, 2.1 tha t this instrume nt ha s b e e n te ste d in
a c c o rd a nc e with ISO 9001:2008 a p p ro ve d p ro c e dure s. The instrume nt me e ts a ll sp e c ifie d te c hnic a l
da ta ’ s a nd the ac c ura c y wa s te ste d b e tte r tha n the ac c ura c y sta te d in the te c hnic a l da ta .
The e q uip me nt a nd we ig hts use d fo r te st a nd c a lib ra tio n a re tra c e a b le to the inte rna tio na l
re c o mme nde d (ILAC ) a nd a p p ro ve d sta nd a rds o f the DAkkS (De utsc he Akkre ditie rung sste lle G mb H) a t
the Physika lisc h-Te c hnisc he n Bunde sa nsta lt (PTB).