Elka T 3000 User manual

Installation and operating instructions
Barriers T 3000 - T 3500
Part 1
Installation
Translation of original installation and operating instructions
D-ID: V1_0 – 02.15
ELKA-Torantriebe GmbH u. Co. Betriebs KG Phone: [phone] - 96 90-0
Dithmarscher Str. 9 Fax: [phone] - 96 90-90
25832 Tönning E-mail: [email protected]
Germany Internet: www.ELKA-Torantriebe.de

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Index of contents
1Preface 3
1.1General notes 3
1.1.1Symbol explanation 4
1.2Copyright 4
1.3Information regarding installation instruction 4
2Safety 5
2.1General notes on safety 5
2.2Notes on safety for the operation 5
2.3Notes on safety for the operation with radio remote control 5
2.4Intended use – Vehicle traffic 6
2.5Danger, which could emanate from the site of operation 6
2.6Non-factory technical alterations and extensions 6
2.7Personnel requirements – professional skills, knowledge and
qualifications 7
2.8Personal protective equipment 7
3Transportation and storing 9
3.1Transportation inspection 9
3.2Scope of delivery T 3000-3500 9
3.3Storing 9
3.4Lifting heavy loads 10
4Declaration of incorporation 11
4.1Installation information for partly completed machinery 12
4.2Declaration of conformity 12
4.3Name plate 12
5Function description 13
6Technical data T 3000-3500 14
7Installation T 3000-3500 16
7.1Tools 16
7.2Mounting dimensions 17
7.3Foundation 18
7.4Opening / closing the housing 20
7.5Boom connector 22
7.5.1Installation – Boom connector left side 23
7.6Barrier boom 24
7.7Balancing springs 25
7.8Opening and closing times 27

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8Terminal row 29
8.1Interior view 29
8.2Mains connection 29
8.3Controller terminal row 30
8.4Circuit diagram 33
9Barrier maintenance 40
10Layout (exploded drawing) 41

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1 Preface
1.1 General notes
These operating instructions must be available on site at all times. It should be
read thoroughly by all persons who use, or service the appliances. Improper
usage or servicing or ignoring the operating instructions can be a source of
danger for persons, or result in material damage. If the meaning of any part of
these instructions isn’t clear, then please contact ELKA-Torantriebe GmbH u.
Co. Betriebs KG before you use the appliance.
This applies to all setup procedures, fault finding, disposal of material, care
and servicing of the appliance. The accident prevention regulations and
applicable technical regulations (e.g. safety or electrical) and environment
protection regulations of the country in which the appliance is used also apply.
All repairs on the appliances must be carried out by qualified persons. ELKA-
Torantriebe GmbH u. Co. Betriebs KG accepts no liability for damage which is
caused by using the appliance for purposes other than those for which it is
built.
ELKA-Torantriebe GmbH u. Co. Betriebs KG cannot recognise every possible
source of danger in advance. If the appliance is used other than in the
recommended manner, the user must ascertain that no danger for himself or
others will result from this use. He should also ascertain that the planned use
will have no detrimental effect on the appliance itself. The appliance should
only be used when all safety equipment is available and in working order. All
faults which could be a source of danger to the user or to third persons must
be eliminated immediately. All warning and safety notices on the appliances
must be kept legible.
All electrical periphery equipment which is connected to the appliance must
have a CE Mark, which ensures that it conforms to the relevant EEC
regulations. Neither mechanical nor electrical alterations to the appliance,
without explicit agreement of the manufacturer, are allowed. All alterations or
extensions to the appliance must be carried out with parts which ELKA-
Torantriebe GmbH u. Co. Betriebs KG have defined as suitable for such
alterations, and be carried out by qualified personnel. Please note that with
any alteration of the product, no matter whether mechanical or electrical, the
warranty expires and the conformity is revoked. Only the use of ELKA
accessories and original ELKA spare parts is allowed. In case of any
contravention ELKA disclaims liability of any kind.
INFORMATION!
The operation of the system within CEN countries must also be conformant
with the European safety-relevant directives and standards.
We reserve the right to make technical improvements without prior notice.

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1.1.1 Symbol explanation
Remarks regarding the safety of persons and the gate opener itself are
marked by special symbols. These remarks have to be absolutely observed in
order to avoid accidents and material damage.
DANGER!
…points to an imminent dangerous situation, which can cause death or
serious injuries if it is not avoided.
WARNING!
…points to a potentially dangerous situation, which can cause death or
serious injuries if it is not avoided.
ATTENTION!
…points to a potentially dangerous situation, which can cause minor or
slight injuries if it is not avoided.
ATTENTION!
…points to a potentially dangerous situation, which can cause property
damage if it is not avoided.
REMARK!
Important notice for installation or functioning.
1.2 Copyright
The operating manual and the contained text, drawings, pictures, and other
depictions are protected by copyright. Reproduction of any kind – even in
extracts – as well as the utilization and/or communication of the content
without written release certificate are prohibited. Violators will be held liable for
damages. We reserve the right to make further claims.
1.3 Information regarding installation instruction
This document is to be used as installation instruction for partly completed
machinery (according to machinery directive 2006/42/EG, article 13, (2)).

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2 Safety
2.1 General notes on safety
The valid regulations and standards have to be observed during installation
and operation, e.g. DIN EN 13241-1, DIN EN 12445, DIN EN 12453 etc. Only
the use of spare parts made by the original manufacturer is allowed.
Do not put a defective barrier into operation.
After set-up (installation) every user of the equipment has to be instructed
about the operation and function of the barrier.
In order to reduce the risk potential related to the movement of the barrier
boom, additional optical and/or acoustical warning devices should be installed.
2.2 Notes on safety for the operation
Children and not instructed persons are not allowed to operate the barrier.
No persons, objects, or animals are allowed within the range of the barrier
movement during opening or closing.
Never reach into moving parts of the barrier.
Drive through the barrier only after complete opening.
The barrier has to be secured depending on the type of usage, corresponding
to the valid standards and regulations.
The safety devices have to be checked regularly for functioning according to
the standards and regulations, at least twice a year.
2.3 Notes on safety for the operation with radio remote
control
The radio remote control should only be used, if the area of movement of the
barrier is always completely visible by the operator and thus it is assured, that
no person, object, or animal is present within this range of movement.
The radio remote control transmitters have to be carefully kept, so that an
unintentional use is impossible.
Radio remote controls should not be operated at radio-technical sensitive
locations, like airports or hospitals.
Interferences by other (properly operated) radio communication installations,
which are used within the same frequency range, cannot be ruled out.

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2.4 Intended use – Vehicle traffic
The operational safety can only be ensured when the barrier is used as
intended.
After installation, the barriers of the series T 3000-3500 serve as passage
control of vehicle paths.
CAUTION!
Danger of impact and crushing!
With inadequate safety measures the movement of the barrier boom can
result in impact or crushing points between the boom and solid objects within
the movement area.
In order to reduce the potential danger during the barrier boom movement,
additional optical and/or acoustic warning devices should be installed.
The controller is a product component and serves to control the barrier.
Any use above and beyond the above mentioned use is prohibited and
constitutes improper use.
2.5 Danger, which could emanate from the site of operation
The barriers T 3000-3500 operate with moving parts.
WARNING!
Rotating and/or linear movable components can cause serious injuries.
Do not reach into moving parts or handle any moving components during
operation.
Turn the appliance off before any maintenance work, repair work or other
work and secure it against unintentional restarting.
2.6 Non-factory technical alterations and extensions
Non-factory technical alterations and/or extensions may result in hazards as
well as interfere with the function of the barrier.
DANGER!
Danger through voltage!
Risk of death by electric shock!
Technical alterations may only be performed by skilled personnel and only
according to the manufacturer’s instructions.
CAUTION!
Danger of injury through defective components!
Mechanical and electrical alterations can influence the functioning of the
barrier!
Technical alterations may only be performed by skilled personnel and only
according to the manufacturer’s instructions.

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CAUTION!
Malfunctioning of the barrier!
Mechanical and electrical alterations can influence the functioning of the
barrier!
Technical alterations may only be performed by skilled personnel and only
according to the manufacturer’s instructions.
2.7 Personnel requirements – professional skills, knowledge
and qualifications
WARNING!
Risk of injury through inadequate qualification!
Improper handling during installation, maintenance, repair work or dismantling
can result in personal injury and/or property damage.
Work during installation, maintenance, repair and dismantling must be
performed by skilled personnel only.
Specialist - is a person with suitable professional training, knowledge and
experience, who can recognize and avoid danger.
Instructed person - is a person, which was instructed in the operation and
use of the barrier.
2.8 Personal protective equipment
During installation, maintenance, repair work and dismantling of the barrier
suitable personal protective equipment must be worn.
CAUTION!
Bruising/jamming/driving over (e.g. by material handling equipment,
industrial trucks) the feet, contusion by falling heavy objects, cutting
injuries by stepping into pointed/sharp objects.
Foot injuries
Wearing of suitable safety shoes during the installation, maintenance,
repair work and dismantling protects against serious foot injuries with long-
lasting consequences.
CAUTION!
Falling heavy objects hitting the head
Head injuries
Wearing of a suitable safety helmet during the installation, maintenance,
repair work and dismantling protects against serious head injuries with
long-lasting consequences.
CAUTION!
Cutting injuries resulting from pointed/sharp objects
Hand injuries
Wearing of suitable safety gloves during the installation, maintenance,
repair work and dismantling protects against serious hand injuries with
long-lasting consequences.

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CAUTION!
Injuries resulting from drilling chips or saw dust
Eye injuries
Wearing of suitable safety goggles during the installation and repair work
protects against serious eye injuries with long-lasting consequences.

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3 Transportation and storing
3.1 Transportation inspection
The shipment has to be inspected for transportation damage immediately after
receipt. In case of any damage record the type and extent on the delivery
receipt or refuse acceptance.
Inform ELKA-Torantriebe immediately in the event of damage.
In case the above points are not observed claims will be denied due to
insurance regulations.
3.2 Scope of delivery T 3000-3500
Drawing 1
Scope of delivery:
1x barrier model T 3000-3500
1x barrier boom
2x keys (in a pouch) for the access panel
1x accessory box with:
-2x warning signs "No passage for pedestrians"
-1x steel screw incl. washers and nut for the boom connection
-1x boom connector incl. fastening screws
3.3 Storing
The barrier has to be stored as follows:
CAUTION!
Do not expose the barrier to aggressive substances.
CAUTION!
Do not expose the barrier to heat sources.

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CAUTION!
Storage temperature -30°C to +70°C / -22°F to +158°F.
3.4 Lifting heavy loads
WARNING!
Risk of injury by lifting heavy loads!
Lifting heavy loads may cause serious injuries.
Never lift the barrier single-handedly.
To lift the barrier, use a suitable lifting device.
Wear suitable safety shoes.
Barrier model Weight barrier
without boom
[kg]
Weight round
boom
[kg]
Total
[kg]
T 3000 58 2.4 60.4
T 3500 58 2.8 60.8
Table 1

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4 Declaration of incorporation
Drawing 2

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2
4.1 Installation information for partly completed machinery
The partly completed machinery must not be put into service until the
final machinery into which it has to be incorporated has been declared
inconformity with the provisions of the machinery directive.
The safety functions of the controller comply with EN ISO 13849-1:2008 Kat.2
PLc.
According to EC Directive 2006/42/EG the mains supply has to be equipped
with an all-pole circuit breaker.
WARNING!
Danger through voltage!
Danger of an electric shock.
Only certified electricians (VDE 0100) should connect the controller to the
mains supply.
According to DIN EN 12453, for an application with passenger traffic,
depending on the type of use and type of activation, suitable safety devices
have to be installed additionally, in order to provide the minimum level of
protection.
4.2 Declaration of conformity
After the installation an EG- declaration of conformity according to EC-
machinery directive 2006/42/EG for the complete system has to be issued by
the person responsible for the integration (according to product standard DIN
EN 13241-1).
4.3 Name plate
The name plate of the barrier is attached at the inside front of the barrier
housing.

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5 Function description
Barriers serve as passage control of vehicle paths. By raising and lowering of
the barrier boom the passage is granted or obstructed.
The controller offers the possibility to activate the barrier by radio remote
control.
The controller is able to observe the max. permitted force which was set
before in the learning sequence. If during the closing movement more force is
needed, the barrier reverses. Additionally several different safety features, e.g.
photoelectric barriers, can be connected.
CAUTION!
Danger of impact and crushing!
With inadequate safety measures the movement of the barrier boom can
result in impact or crushing points between the boom and solid objects within
the movement area.
In order to reduce the risk potential related to the movement of the barrier
boom, additional optical and / or acoustic warning devices should be
installed.

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6 Technical data T 3000-3500
Range of application
Application for… Toll-station
Drive pulse
from...
TCP/IP
RS485
Push button, card reader, desktop panel etc.
Induction loops
Safety Force monitoring for barrier CLOSE
Emergency release / vandalism protection
Internal evaluation for safety contact profile (8.2kOhm)
Connection of external safety systems
Table 2
General data
Supply voltage 88~264VAC
47~63Hz
Power consumption Max. 1.4A (230VAC)
Max. 2.8A (115VAC)
Duty cycle 100%
Temperature range -30°C to +70°C / -22°F to +158°F
Controller MO 24
Housing dimensions (L/W/H) 360x300x1.100mm
Foundation (frost-free) 550x500x800mm
Boom connector Left or right
Housing Aluminium
Mechanics Steel, galvanized
Sound pressure level (distance 1m) ≤60 dB(A)
Degree of protection IP 54
Table 3

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Model-related data T 3000 T 3500
Power consumption, max. [W] 210 180
Running time - standard, ca. [s] 0.9 1.3
Running time - fast, ca. [s] 0.6 0.9
Max. boom length [mm] 3,240 3,740
Effective boom length [mm] 3,000 3,500
Power reversal yes yes
Table 4

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7 Installation T 3000-3500
7.1 Tools
Quantity Description
2 Open-end wrench 13mm
1 Open-end wrench 16mm
1 Open-end wrench 17mm
1 Open-end wrench 18mm
1 Open-end wrench 19mm
1 Allen key 6mm
1 Torque wrench (0-120Nm) 3/4"-square head
1 Bit 3/4", 10mm,
Length 100mm
1 Bit 3/4", 19mm,
Length 100mm
1 Right-angle screwdriver for hexagon socket
screws
4mm, long model
1 Right-angle screwdriver for hexagon socket
screws
6mm, long model
1 Screwdriver 0,6 x 3,5mm
1 Screwdriver PH2 x 100
1 Cutter knife 18mm
Table 5

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7.2 Mounting dimensions
Drawing 3

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7.3 Foundation
Basic requirements
Keep a safety distance of min. 500mm between all moving barrier parts
and surrounding objects like walls, fences etc. Please check the following
drawing.
Drawing 4
a = min. 500mm

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Empty conduits
Use separate conduits for the power line and the control leads.
Use an additional (separate) conduit for each induction loop.
The distance between the conduits should be as large as possible.
Drawing 5
Requirements regarding the foundation
A minimum concrete strength class of C20/25 (or higher)
The use of heavy duty anchor bolts (M12).
Observe the foundation dimensions quoted in this manual. The installation
distance between the barrier housing and the foundation edge has to be
approx. 100mm.
WARNING!
Risk of injury by insufficient fastening!
Tilting barrier housings can result in severe injuries.
Before installation ensure a safe stand of the barrier housing.
Do not lean the barrier boom against a wall or similar before installation.
Store the boom horizontally only.
Install the barrier housing as specified.
Use the recommended heavy duty anchor bolts M12, at least M10 is
required.
During maintenance check the housing for correct fastening on the
foundation.