Ellard Spider Operating and maintenance instructions

Installation Manual
Spider
Ellard Ltd 19-10-2018

Installation of the automatic door should be completed by an appointed distributer
or professional installation personnel.
Installation must be performed by professional installation personnel according
to local legislation and standards.
Refer to this manual for maintenance purposes.
This equipment has been conformed to the protection requirements of the
following directives:
2006/95/EEC( Low Voltage Directive) LVD
89-336 EEC (Electromagnetic Compatibility) EMC
2006/42/EC(Machine Directive)
EN16005:2012

Contents
Page
Safety Precautions………………………………………………………….1-2
Components of Mechanism………………………………………… ……. 3
Sectional View of Track and Cover……………………………………….4
Installation Process………………………………………………………… 5
Product features……………………………………………………………. 6
Components List…………………………………………………………… 7
Recommended Tools……………………………………………………….8
Adjustment of Hanger……………………………………………………… 8
Track Cutting and Installation……………………………………………...9
Component Positions –Left Opening…………………………………… 10
Component Positions –Right Opening………………………………….. 11
Component Positions –Bi –partition…………………………………..... 12
Installation of Motor, Controller and Idler Pulley………………………... 13
Adjustment of Idler Pulley…………………………………………………. 14
Installation of Stops………………………………………………………… 14
Lock and Release (Optional)……………………………………………...15-16
Installation of Sensor………………………………………………………. 17
Connection of Motor, Controller and Power Switch…………………….. 17
Terminal Details of Controller…….........................................................18
Learning Cycle Setting ……………………………………………………..18
Connection and Wiring……………………………………………………. 19-21
Spider Web (Function Selector)…………………………………………...22-23
Spider Web (Data Adjuster)………………………………………………..23-25
Spider Web (Password Setting)…………………………………………...25-26
Spider Web (Production Date)……………………………………………. 27
Spider Web (Working Times)…………………………………………….. 27
Spider Web (Battery Back Up Status)…………………………………… 28
Spider Web (Language Setting)………………………………………….. 28
Description of Operation………………………………………………...... 29
Troubleshooting……………………………………………………………. 30-31

Safety Precautions
The contents and categories a user must abide by are presented and described by the following
graphic expressions.
Warning
Warning
Misuse may cause injury even death to the operator.
Caution
Misuse may cause injury or physical loss to the operator.
Prohibited actions. Compulsory actions.
Installation and adjustment must be carried out according to the Installation Manual.
Failure to observe the correct installation and adjustment process could lead to
electric shocks or components becoming loose.
To reduce the risk of injury, no unauthorized personel must pass through the
automatic door to enter the work site and alternative access should br sought.
No modification the components must be carried out.
Never use apower supply beyond the stipulated voltage or frequency stated in this
manual.
Opening sensorsshould be set and adjusted so that the opening area of the door
will fall into the range of detection without any blind spots.
Failure to give propper adjustment could cause injury to personnel.
Detection range of photocell
Safety Precautions
1
15cm and more 15cm and more 15cm and more 15cm and more
1m and more
1m and more1m and more
1m and more
12cm and more 12cm and more 12cm and more 12cm and more
Door leaf
Door leaf
detection range of the sensor detection range of the sensor
detection range of the sensor
detection range of the sensor
less than the size of a passer-by
Side screen safety sensors should be set and adjusted to give protection at the
outer most travel points of the door.
Failure to give propper adjustment could cause injury to personnel.
Safety Precausions
Safety Precautions
1

Caution
2
Never use the door in a place which is subject to dampness, vibration or corrosive gas,
as this may result in accidents such as fire, electric shocks or loose components.
To prevent finger traps allow a space of >25mm between the fully opened door edge
and upright column.
Never disconnect the power when the door is in operation, this may cause injury to
pedestrians.
Apply visual aids to door leaves, otherwise this may cause injury to pedestrians that
may of lost sight of the door leaf (s).
Never install an electric device with a capacity of >DC24V 300mA to the controller,
otherwise it will result in the controller being overloaded.
Other precautions
To prevent failure do not install a door leaf that exceeds the specified weight.
Battery Installation
- Ensure batteries are fully charged before instllation.
- The service life of the batteries is between 3-5 years at an ambient temperature of 0℃-40 ℃.
Excessive temperature variations will reduce the battery performance.
- If after installation and charging, the battery produces a fault,check the battery shelf life
If the shelf life has expired, replace it immediately.
-It is recconmended to perform a battery inspection every 6 month intervals.
To prevent malfunction the equpment should be installed in an environment with ambient
temperature not exceeding 0℃-40℃
Always use the manufacturers brand of electonic lock to ensure correct operation
2

3
Motor
Stopper
Hanger
Belt connector
Idler pulley
Belt
Hanger
Stopper
Controller
Components of mechanism
Name of components
Belt connector
Spider web
F1
F3F2
SET
Components of Mechanism
3

Sectional view of track and cover
Sectional view
Caution: This view is not in a scale of 1:1.
4
80
175
114.7
15-30 Adjustable
5mm (nominal ref) gap between
bottom of door and
floor guide
h
20mm (nominal ref)
'h' = door height
Sectional View of Track and Cover
4

5
Installation process
Preparation
Foundation work
Main frame installation
Power supply wiring
Automatic door installation
Front (frame) assembly and installation
Installation of components of mechanism
Hanging the door leaves
Connection of power supply
Inspection after installation
Adjustment of operation
Inspection after adjustment of operation
Description of operation to user
Installation Process
5

6
Specifications Spider
Door leaf mode
Door leaf weight
Door leaf width
Voltage
Opening speed
Closing speed
Opening time
Manual open force
Motor
Operating temperature
Single-opening Double-opening
Max 200kg Max 2*180kg
DW=700-2500mm DW=600-1800mm
AC≤16.5±5%V DC≤24.5V
20-60cm/s (Adjustable)
20-60cm/s (Adjustable)
0-60second (Adjustable)
<40N <50N
24V,100W brushless DC motor
-20℃~ +70℃
Product features
Intelligent micro control and precision machinery manufacturing
Smart self-learning system
Double track and rubber design, giving low noise & smooth open and closing
Powerful long life brushless DC motor
Easy access terminals to allow connection of full range of accesories
Monitored battery backup with optional opening programs, working times,
limit setting
3 wheel hanger design to prevent lifting
Monitored saftety sensor inputs
Door working cycle memory
Auxiliary Power
24V dc - 300mA Max Load
Product Features

Components List
7
Description Schematic diagram Quantity
Single-leaf Double-leaves
Motor
Idler pulley
Hanger
Belt connector
Stopper
Toothed Belt
Fastenings
Installation Manual
1 1
1 1
1 1
11
11
2 2
1 2
2 4
1 1
Controller
Spider web
F1
F3F2
SET
1 1
Components List
7

8
Recommended Tools
10mm
Y
Y
X
Y
4
5
13
B
B
A
+/-X
+/-Y
Adjustment of hanger
10/13mm
Recommended Tools
Adjustment of Hanger
8

9
80
175
114.7
80
175
114.7
5
5
1.Frame door 2.Frameless door
Frame guider
Glass guider
Door height
（
DH
）
Door height
（
DH
）
20
20
Installation
Track's cutting and installation
Track Cutting and Installation
9

10
Components' position(left opening)
Header profile length L=
Opening travel
W=
Motor dimension M=
Belt length
f=
Trolley distance c=
1400 1600 1800 2000 2200 2400 2600
900 1000 1100 1200 1300 1400 1500
1045 1245 1445 1645 1845 2045 2245 2260 2660 3060 3460 3860 4260 4660
716 816 916 1016 1116 1216 1316
2800
1600 2445 5060 1416
3000
1700 2645 5460 1516 1616
3200
1800 2845 5860
Header profile length
Trolley distance
L=2W+200 f=2M+170 c=W-184
Belt length
L+10
L
208
165
70 418
M
c
W
30
150
Component Positions for Left Opening
10

11
Components' position(right opening)
Header profile length L=
Opening travel
W=
Motor dimension M=
Belt length
f=
Trolley distance c=
1400 1600 1800 2000 2200 2400 2600
900 1000 1100 1200 1300 1400 1500
1045 1245 1445 1645 1845 2045 2245 2260 2660 3060 3460 3860 4260 4660
716 816 916 1016 1116 1216 1316
2800
1600 2445 5060 1416
3000
1700 2645 5460 1516 1616
3200
1800 2845 5860
Header profile length
Trolley distance
L=2W+200 f=2M+170 c=W-184
Belt length
L+10
L
208
165
70 418
M
c
W
30
150
Component Positions for Right Opening
11

12
Components' position (bipartition)
L
L+10
208
165
70 418
M u
c
120
W
Header profile length
Motor dimension min
Deflection unit
Trolley distance
L=2W+20
M= W-210
u= W-190
c=W/2-184
Header profile length L=
Opening travel W=
Motor dimension min.580 M=
Deflection unit min.600 u=
Belt length f=
Trolley distance c=
1600 1800 2000 2200 2400 2600 3000 3200 3400 3800 4200 4600 5200 6200
790 580 600
2530
211
890 680 700
2930
261
800 990 780
3330
311
1090
880 900
3730
361
1190
980
1000 4130
411
1100 1290 1080 4530
461
1490 1280 1300 5330
561
1590 1380 1400 5730
611
1690 1480 1500 6130
661
1890 1680 1700 6930
761
2090 1880 1900 7730
861
2290 2080 2100 8530
961
2590 2380 2400 9730 1111
3090 2880 2900
11730
1361
Componen Positions for Bi-patition
12

1. Place the square-head boltsinto channel
2. Fix the motor as shown.
1. Place square-head bolts into channel.
2. Fix it as shown.
3. For specific installation position please refer
to page 3.
1. Place square-head boltsinto channel.
2. Fix it as shown.
Installation of idler pulley
Installation of controller
Installation of motor
13
Installation of Motor
Installation of Controller
Installation of Idler Pulley

Installation of stopper
Adjustment of idler pulley
1. Loosen the 4(x) fastening bolts,then wind the adjusting screw clockwise
or anti-clockwise
2. Place the belt on pulley and tighten the adjusting bolt to give the correct tension.
3. Tighten the 4(x) fastening bolt to secure .
M6
14
Adjusting bolt
Adjusting plate
Fastening bolt
10mm
Adjustment of Idler Pulley
Installation of Stops

15
Lock and release (Optional)
Stop plate Interior manual release
5-10mm
Installaon of Electric lock
1. Install the lock onto the rail according to picture
2. Install the stop plate onto the hanger
to be locked）
3. Fully close door, move the lock to the posion according to the picture.
The distance between lock plunger and stopplate should be 5-10mm
Close direcon
Lock
Lock
Stop plate Manual release
(interior)
Interior and Outdoor manual
release Electric lock
Outdoor manual
release(oponal)
Rope pipe
Wirerope 2pcs
Rope pipe
Refer to manual prior to applicaon,
1. Check component according to manual
2. Check the lock working condion and refer to circuit diagram before installing to door system
Operaonal principle: Power on -release Power off -lock
Working Voltage: 12V dc
Main components : 1. Lock, 2.Stop plate, 3. Interior manual release, 4.Outdoor manual release (oponal)
Interior Manual release Electric LOCK
Lock and Release (Optional)
15

16
Lock and release(Optional)
Installaon of interior manual release
M5
M5
Wirerope
Fit the Wirerope into the manual release according to picture Adjust the angle of the manual release according to picture,
Secure the Wirerope by ghtening the M5 screw
Red Black 1. Lock (-)
2. Lock (+)Control
Fit the Wirerope from this posion
Working Voltage：12V dc
Red：Positive (+)
Black：Negative (-)
Current：Start Current 0.9A，Working Current 0.3A
Main technical parameters
Lock and release(Optional)
Lock and Release (Optional)
16

17
Installation of sensor
Connection of motor,controller and power switch
H
LB
The sensor should be installed at the center of the door leaf.
The max installing height of sensor is 3m.
INPUT
AC100-250V
Installation of Sensor
17