Elmo SimpliQ Line User manual

[phone] | [email protected] | artisantg.com
-~
ARTISAN
®
~I
TECHNOLOGY
GROUP
Your definitive source
for
quality
pre-owned
equipment.
Artisan Technology
Group
Full-service,
independent
repair
center
with
experienced
engineers
and
technicians
on staff.
We
buy
your
excess,
underutilized,
and
idle
equipment
along
with
credit
for
buybacks
and
trade-ins
.
Custom
engineering
so
your
equipment
works
exactly as
you
specify.
•
Critical
and
expedited
services
•
Leasing
/
Rentals/
Demos
• In
stock/
Ready-to-ship
•
!TAR-certified
secure
asset
solutions
Expert
team
ITrust
guarantee
I
100%
satisfaction
All
tr
ademarks,
br
a
nd
names, a
nd
br
a
nd
s a
pp
earing here
in
are
th
e property of
th
e
ir
r
es
pecti
ve
ow
ner
s.
Visit our website - Click HERE

DC Trombone
Digital Servo Drive
Installation Guide
October 2017 (Ver. 1.602)
www.elmomc.com

Notice
This guide is delivered subject to the following conditions and restrictions:
•This guide contains proprietary information belonging to Elmo Motion Control Ltd. Such
information is supplied solely for the purpose of assisting users of the DC Trombone
servo drive in its installation.
•The text and graphics included in this manual are for the purpose of illustration and
reference only. The specifications on which they are based are subject to change without
notice.
•Information in this document is subject to change without notice.
Elmo Motion Control and the Elmo Motion Control logo are
registered trademarks of Elmo Motion Control Ltd.
Document no. MAN-DCTROIG (Ver. 1.602)
Copyright 2017
Elmo Motion Control Ltd.
All rights reserved.
Catalog Number

Revision History
Version Date Details
Ver. 1.0 Initial release
Ver. 1.1 Updated with new template
Ver. 1.2 Changes and updates to the following sections:
2.1, 2.2.6, 2.2.7, 2.3, 3.0, 3.11, 3.3.1, 3.4, 3.5, 3.5.2, 3.6, 3.7,
3.8, 3.9, 3.10, 4.1, 4.1.7, 4.3, 4.4.1, 4.6, 4.7
Ver. 1.3 Sections 4.3, 4.4.1: Auxiliary supply range: 18 to 30 V
Ver. 1.4 September 2012 Change the overvoltage in 800 V mode, Pin layout, UL
recognition, and further optional versions added
“Metronome” was replaced by the “Composer” software.
Ver. 1.401 February 2013 Added a caution and recommendation on the type of
cleaning solution to use for the Elmo unit.
Ver. 1.500 May 2013 Addition of heat-sink option to lower side of the drive.
Ver. 1.600 June 2014 Manual updated
Ver. 1.601 July 2014 General format updates
Ver. 1602 Oct 2014 Updated the Warranty Information section 1.5 and updated
the part number label in section 3.2

Elmo Worldwide
Head Office
Elmo Motion Control Ltd.
60 Amal St., P.O. Box 3078, Petach Tikva 4951360
Israel
Tel: [phone] • Fax: [phone] • [e-mail]
North America
Elmo Motion Control Inc.
42 Technology Way,Nashua, NH 03060
USA
Tel: [phone] • Fax: [phone] • [e-mail]
Europe
Elmo Motion Control GmbH
Hermann-Schwer-Strasse 3, 78048 VS-Villingen
Germany
Tel: [phone] •Fax: [phone] • [e-mail]
China
Elmo Motion Control Technology (Shanghai) Co. Ltd.
Room 1414, Huawen Plaza, No. 999 Zhongshan West Road, Shanghai (200051)
China
Tel: [phone] • Fax: [phone] • info-[email protected]
Asia Pacific
Elmo Motion Control APAC Ltd.
B-601 Pangyo Innovalley, 621 Sampyeong-dong, Bundang-gu, Seongnam-si, Gyeonggi-do,
South Korea (463-400)
Tel: [phone] • Fax: [phone] • [e-mail]

DC Trombone Installation Guide
MAN-DCTROIG (Ver. 1.602)5
Table of Contents
Chapter 1: Safety Information.......................................................................................... 8
1.1. Warnings......................................................................................................................... 9
1.2. Cautions.......................................................................................................................... 9
1.3. Directives and Standards.............................................................................................. 10
1.4. CE Marking Conformance............................................................................................. 10
1.5. Warranty Information .................................................................................................. 10
Chapter 2: Product Description ...................................................................................... 11
2.1. Drive Description ..........................................................................................................11
2.2. Product Features ..........................................................................................................12
2.2.1. Current Control.............................................................................................. 12
2.2.2. Velocity Control .............................................................................................12
2.2.3. Position Control .............................................................................................12
2.2.4. Advanced Position Control ............................................................................13
2.2.5. Communication Options................................................................................13
2.2.6. Feedback Options ..........................................................................................13
2.2.7. Fault Protection .............................................................................................14
2.2.8. Built-in Protection..........................................................................................14
2.3. System Architecture .....................................................................................................14
2.4. How to Use this Guide..................................................................................................15
Chapter 3: Installation ................................................................................................... 16
3.1. Before You Begin ..........................................................................................................16
3.1.1. Site Requirements .........................................................................................16
3.1.2. Hardware Requirements ...............................................................................17
3.2. Unpacking the Drive Components................................................................................ 19
3.3. Connectors....................................................................................................................20
3.3.1. Connector Types............................................................................................20
3.4. Mounting the DC Trombone ........................................................................................21
3.5. Connections.................................................................................................................. 23
3.5.1. Wiring the DC Trombone...............................................................................23
3.5.2. Connection Diagrams.....................................................................................24
3.6. Connecting the Power Cables....................................................................................... 27
3.6.1. For S type drives ............................................................................................ 27
3.6.2. For Non-S 400 VDC Type Drives..................................................................... 28
3.6.3. Connecting the Motor Cable .........................................................................29
3.6.4. Connecting the DC Power..............................................................................29
3.6.5. Direct-to-Mains Power Source (Non-Isolated Rectifier)................................30
3.6.5.1. Three-Phase Direct-to-Mains Connection Topology ....................30
3.6.5.2. Single-Phase Direct-to-Mains Connection Topology ....................31
3.6.5.3. Multiple Connections Topology.................................................... 32

DC Trombone Installation Guide Table of Contents
MAN-DCTROIG (Ver. 1.602) 6
3.6.6. Battery Power Supply ....................................................................................33
3.6.7. Connecting the Control and Backup Supply (24 V)........................................33
3.7. Feedback and Control Cable Assemblies...................................................................... 35
3.7.1. Main Feedback Cable (FEEDBACK A) .............................................................35
3.7.2. Main and Auxiliary Feedback Combinations .................................................44
3.7.3. FEEDBACK B (Auxiliary Feedback).................................................................. 48
3.7.3.1. Emulated Encoder Outputs Option on FEEDBACK B (YA[4]=4) ....48
3.7.3.2. Differential Auxiliary Encoder Input Option on FEEDBACK B
(YA[4]=2) ....................................................................................... 51
3.7.3.3. Differential Pulse-and-Direction Input Option on FEEDBACK B
(YA[4]=0) ....................................................................................... 53
3.8. I/O Cables .....................................................................................................................55
3.8.1. General I/O Port (P1) ..................................................................................... 55
3.8.1.1. Digital Output (as Source Configuration) & Input (as Sink
Configuration)...............................................................................56
3.8.1.2. Digital Output (as Sink Configuration) & Input (as Source
Configuration)...............................................................................58
3.8.2. General I/O Port (P2) ..................................................................................... 60
3.9. Communication Cables................................................................................................. 62
3.9.1.1. RS-232 Communication ................................................................62
3.9.1.2. CAN Communication.....................................................................63
3.10. Powering Up .................................................................................................................65
3.11. Initializing the System................................................................................................... 65
Chapter 4: Technical Specifications ................................................................................ 66
4.1. Features........................................................................................................................66
4.1.1. Motion Control Modes ..................................................................................66
4.1.2. Advanced Positioning Control Modes ...........................................................66
4.1.3. Advanced Filters and Gain Scheduling........................................................... 66
4.1.4. Fully Programmable.......................................................................................66
4.1.5. Feedback Options ..........................................................................................66
4.1.6. Input/Output ................................................................................................. 67
4.1.7. Built-In Protection .........................................................................................68
4.1.8. Accessories ....................................................................................................68
4.1.9. Status Indication ............................................................................................68
4.1.10. Automatic Procedures ................................................................................... 68
4.2. Dimensions ...................................................................................................................69
4.3. Power Ratings for the 400 V Type ................................................................................70
4.4. Power Ratings for the 800 V Type ................................................................................71
4.4.1. Auxiliary Supply (only for S Type Drive).........................................................72
4.5. Environmental Conditions............................................................................................ 72
4.6. Control Specifications...................................................................................................73
4.6.1. Current Loop.................................................................................................. 73
4.6.2. Velocity Loop .................................................................................................74
4.6.3. Position Loop .................................................................................................74

DC Trombone Installation Guide Table of Contents
MAN-DCTROIG (Ver. 1.602) 7
4.7. Feedbacks .....................................................................................................................75
4.7.1. Feedback Supply Voltage...............................................................................75
4.7.2. Main Feedback Options................................................................................. 75
4.7.2.1. Incremental Encoder Input ........................................................... 75
4.7.2.2. Digital Halls ...................................................................................76
4.7.2.3. Absolute Encoder.......................................................................... 76
4.7.2.4. Interpolated Analog Encoder (Sine/Cosine) .................................76
4.7.2.5. Resolver ........................................................................................77
4.7.2.6. Tachometer*.................................................................................77
4.7.2.7. Potentiometer ..............................................................................78
4.7.3. Main Encoder Buffered Output .....................................................................78
4.7.4. Auxiliary Feedback Port (output mode YA[4]= 4).......................................... 79
4.7.5. Auxiliary Feedback Port (input mode YA[4]= 2, 0).........................................80
4.8. I/Os ............................................................................................................................... 81
4.8.1. Digital Input Interfaces ..................................................................................81
4.8.2. Digital Output Interface.................................................................................82
4.8.3. Analog Input .................................................................................................. 83
4.9. Communications...........................................................................................................83
4.10. Pulse Width Modulation (PWM) .................................................................................. 83
4.11. Compliance with Standards.......................................................................................... 84

DC Trombone Installation Guide
MAN-DCTROIG (Ver. 1.602)
www.elmomc.com
8
Chapter 1:
Safety Information
In order to operate the DC Trombone servo drive safely, it is imperative that you implement
the safety procedures included in this installation guide. This information is provided to protect
you and to keep your work area safe when operating the DC Trombone and accompanying
equipment.
Please read this chapter carefully, before you begin the installation process.
Before you start, make sure that all system components are connected to earth ground.
Electrical safety is provided through a low-resistance earth connection.
Only qualified personnel may install, adjust, maintain and repair the servo drive. A qualified
person has the knowledge and authorization to perform tasks such as transporting, assembling,
installing, commissioning and operating motors.
The DC Trombone servo drive contains electrostatic-sensitive components that can be
damaged if handled incorrectly. To prevent any electrostatic damage, avoid contact with highly
insulating materials, such as plastic film and synthetic fabrics. Place the product on a
conductive surface and ground yourself in order to discharge any possible static electricity
build-up.
To avoid any potential hazards that may cause severe personal injury or damage to the product
during operation, keep all covers and cabinet doors shut.
The following safety symbols are used in this manual:
Warning:
This information is needed to avoid a safety hazard, which might cause bodily
injury.
Caution:
This information is necessary for preventing damage to the product or to other
equipment.

DC Trombone Installation Guide Safety Information
MAN-DCTROIG (Ver. 1.602)
www.elmomc.com
9
1.1. Warnings
•To avoid electric arcing and hazards to personnel and electrical contacts, never
connect/disconnect the servo drive while the power source is on.
•Disconnect the DC Trombone from all voltage sources before it is opened for servicing.
•The DC Trombone servo drive contains grounding conduits for electric current protection.
Any disruption to these conduits may cause the instrument to become hot (live) and
dangerous.
•After shutting off the power and removing the power source from your equipment, wait at
least 1 minute before touching or disconnecting parts of the equipment that are normally
loaded with electrical charges (such as capacitors or contacts). It is recommended to
measure the electrical contact points with a meter before touching the equipment.
1.2. Cautions
•The DC Trombone servo drive contains hot surfaces and electrically-charged components
during operation.
•The maximum DC power supply connected to the instrument must comply with the
parameters outlined in this guide.
•When connecting to DC Trombone to an approved isolated 24 VDC auxiliary power supply,
connect it through a line that is separated from hazardous live voltages using reinforced or
double insulation in accordance with approved safety standards.
•Before switching on the DC Trombone, verify that all safety precautions have been
observed and that the installation procedures in this manual have been followed.
•Do not clean any of the DC Trombone drive's soldering with solvent cleaning fluids of pH
greater than 7 (8 to 14). The solvent corrodes the plastic cover causing cracks and eventual
damage to the drive's PCBs.
Elmo recommends using the cleaning fluid Vigon-EFM which is pH Neutral (7).
For further technical information on this recommended cleaning fluid, select the link:
http://www.zestron.com/fileadmin/zestron.com-usa/daten/electronics/Product_TI1s/TI1-
VIGON_EFM-US.pdf