EM-Technik 7F400 Parts list manual

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
1
Inline Filter 7F400
Assembly and Operation Instructions
EN

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
2
1 General information ............................................................................................................................................ 3
1.1 Introduction...................................................................................................................................................... 3
1.2 Warnings ......................................................................................................................................................... 3
1.3 Special Hazards .............................................................................................................................................. 3
1.4 General Safety Instructions ............................................................................................................................. 3
1.5 Designated Use............................................................................................................................................... 3
1.6 Reasonably Foreseeable Misuse .................................................................................................................... 3
2 Manufacturer’sSpecication ............................................................................................................................. 4
2.1 Description ...................................................................................................................................................... 4
2.2 Transport and Storage..................................................................................................................................... 4
3 Technical Data ..................................................................................................................................................... 4
3.1 Dimensions 7F400TA ...................................................................................................................................... 4
3.2 Dimensions 7F400FTC ................................................................................................................................... 4
3.3 Dimensions 7F400TAF.................................................................................................................................... 4
3.4 Dimensions 7F400TC...................................................................................................................................... 5
3.5 Dimensions 7F400TCF ................................................................................................................................... 5
3.6 Dimensions 7F400FTA.................................................................................................................................... 5
3.7 Dimensions 7F400TT ...................................................................................................................................... 5
3.8 Operating Medium........................................................................................................................................... 6
3.9 Pressure Guide ............................................................................................................................................... 6
3.10 KVs values .................................................................................................................................................... 6
4 Assembly and Operation .................................................................................................................................... 6
4.1 Assembly Instructions...................................................................................................................................... 6
4.2 Tools Required ................................................................................................................................................ 6
4.3 Connecting the Inline Filter.............................................................................................................................. 6
4.4 Torque Chart.................................................................................................................................................... 7
4.5 Fastening Options ........................................................................................................................................... 7
5 Commissioning ................................................................................................................................................... 7
5.1 Precondition for Commissioning...................................................................................................................... 7
6 Maintenance......................................................................................................................................................... 7
7 Disposal ............................................................................................................................................................... 7
8 Return Delivery.................................................................................................................................................... 7
9 Troubleshooting/FaultRectication ................................................................................................................ 8
10 Manufacturer‘s Declaration ................................................................................................................................ 8
11 Contact ................................................................................................................................................................. 8
Contents

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
3
1. General information
1.1 Introduction
• These instructions apply to series 7F400 Inline Filter,
also referred to below as ttings.
• Read the instructions completely before using our pro-
ducts to prevent injuries, material damage and mal-
functions!
• Save the instructions for later reference.
• All rights including copyright and industrial property
rights are explicitly reserved.
1.2 Warnings
• Warnings are always identied by a signal word. The
following signal words or hazard levels are used:
Danger: Failure to follow instructions will
lead to serious injuries or death. High risk le-
vel of endangerment.
Warning: Failure to follow instructions may
lead to serious injuries or death. Moderate
risk level of endangerment.
Caution: May lead to slight or moderate inju-
ries. Low risk level of endangerment.
Note: Refers to an instruction that must ab-
solutely be followed.
Information: Gives useful tips and recom-
mendations..
1.3 Special Hazards
• It must be ensured that the tting is resistant for the
media and temperatures that will be used. The resis-
tance of the tting with aggressive media depends in
individual cases on many variables (such as the tem-
perature, concentration ratio of the medium, material,
environment, tube material etc.). The person ordering
the tting is responsible for checking for the specic
application. In case of doubt install the tting on a trial
basis.
• Always comply with the safety data sheets or the safety
requirements for the media you are using!
• Before removing the tting it must be ensured that the-
re is no more medium in the exible tube/pipe system
and the pressure has completely dissipated. Exercise
caution for toxic, corrosive or hot media residue owing
out of the line or remaining in dead spaces.
1.4 General Safety Instructions
• The tting must be properly connected to the exible
tube/pipe system.
• Before installing the tting make certain that external
mechanical effects such as thrust and bending forces
are not acting on the exible tube/pipe system.
• Installation, commissioning, operation, installation,
maintenance, troubleshooting and disassembly must
only be performed by qualied specialists with due con-
sideration of accident prevention regulations. Person-
nel must be capable based on their technical training
and experience of performing assembly tasks, follo-
wing technical specications and recognizing possible
dangers.
• Personnel with decient knowledge must be trained
and instructed.
• Areas of responsibility and responsibilities must be pre-
cisely regulated and personnel must be monitored.
These safety instructions do not take into consideration
any:
• Coincidences and events that could occur at the cus-
tomer location during assembly, operation and mainte-
nance.
• Local safety requirements, for which the operating
company is responsible to ensure compliance, inclu-
ding assembly personnel who are used.
1.5 Designated Use
• The tting must only be operated within the permitted
usage ranges for pressure and temperature.
• Only the operating media named in the documentation
are permitted to ow through the tting.
• The tting must only be operated if it is in awless tech-
nical condition.
• The tting must not be operated if it is in partially as-
sembled condition.
• If other operating modes are not named in the docu-
mentation, they must be approved with the manufac-
turer.
1.6 Reasonably Foreseeable Misuse
• Any usage other than designated use.
• Do not make any modications to the product by your-
self!
• Components should only be retrotted after consulta-
tion with the manufacturer.

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
4
2Manufacturer’sSpecication
2.1 Description
The Inline Filter 7F400 cleans the used gaseous media
of particles.
2.2 Transport and Storage
• The tting must be protected against mechanical da-
mage, moisture, dirt and dust. The storage temperatu-
re range is 10 – 40°C.
• Avoid UV radiation and direct sunlight.
• Leave the tting in its original packaging to ensure the
best possible protection.
• Dispose of the packaging material according to dispo-
sal requirements/environmental protection regulations.
3 Technical Data
3.1 Dimensions 7F400TA
DN Ø D ~ L ~ L1 L2 SW
04/06 16.5 59 17 8 17
06/08 16.6 67 21 8 17
10/12 26.5 90 28 12 27
12/14 30 114 33 15 32
18/20 32.5 128 40 15 32
All data in mm
3.2 Dimensions 7F400FTC
DN G Ø D ~ L1 I4 L2 ~ L SW SW1
04/06 1/4“ 16.5 17 15 34 59 17 14
All data in mm
3.3 Dimensions 7F400TAF
A B Ø D ~L1 l4 ~L SW1
DN04/06 G1/4“ 16.5 17 15 56 SW14
All data in mm

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
5
3.4 Dimensions 7F400TC
DN Ø D ~ L ~ L1 L2 SW
04/06 16.5 59 17 8 17
08/10 21.5 74.5 24 9.5 22
All data in mm
3.5 Dimensions 7F400TCF
A B Ø D ~ L1 l4 ~ L SW1
04/06 G1/4“ 16.5 17 15 56 SW14
All data in mm
3.6 Dimensions 7F400FTA
DN G Ø D ~ L1 I4 L2 ~ L SW SW1
04/06 1/4“ 16.5 17 15 34 59 14 14
All data in mm
3.7 Dimensions 7F400TT
DN Ø D L1 L2 ~ L SW SW1
04 19 21 8 70 17 17
06 19 23 8 74 17 17
08 24 23 9.5 74 22 22
10 24 27 9.5 82 22 22
All data in mm

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
6
Missing dimensions can be found on our homepage un-
der the following link: www.em-technik.com
Special sizes can be asked via [email protected]
3.8 Operating Medium
• Neutral, gaseous and liquid media that do not negati-
vely affect the physical and chemical properties of the
relevant housing and sealing material.
• If you have questions about resistance please contact
emtechnik.
• For the maximum permitted operating pressure/tempe-
rature see the pressure guide.
3.9 Pressure Guide
As the temperature rises, the effectiveness of the tting
falls, as shown by this table.
Material PP PVDF PFA
Pressure Stage PN 10 PN 10 PN 10
-40°C 75% 75%
-20°C 100% 100%
5°C 100% 100% 100%
20°C 100% 100% 100%
30°C 80% 80% 90%
40°C 70% 70% 85%
50°C 60% 60% 80%
60°C 50% 50% 70%
70°C 40% 45% 60%
80°C 30% 40% 50%
90°C 20% 35% 40%
100°C 35% 40%
110°C 30% 35%
120°C 25% 30%
130°C 25% 30%
140°C 10% 25%
150°C 20%
160°C 15%
170°C 10%
180°C 10%
3.10 Kvs Values
Flow range (without lter element) 1,190 Nl/h air ∆P 0.1 bar
Filter surface 0.9 cm²
4 Assembly and Operation
4.1 Assembly Instructions
• Make certain the tting is suitable for the relevant ap-
plication. The tting must be suitable for the operating
conditions of the pipeline system (medium, concentra-
tion, temperature and pressure) as well as the relevant
ambient conditions.
• Check the tting for transport damage before installing
it. If the tting is damaged do not install it.
• The planner, the construction company or operating
company are responsible for the positioning and instal-
lation of the tting. Planning and installation errors can
adversely affect the reliable functionality of the tting
and may represent a signicant potential for hazard.
• After the tting is installed perform a tightness and
function check.
4.2 Tools Required
The tools required for installation and assembly are not
included with delivery.
4.3 Connect Inline Filter
• The tting must be connected to the pipeline so it is
free of mechanical stress.
• The Filter has a female thread (ISO, DIN, ANSI) and/
or a tube connection can be connected with various
connecting elements of the emtechnik system.
Cylindrical thread Conical thread
Sealing is provided by a sealing collar for
Cylindrical threads (G, M or UNF).
A version with an O-ring is also possible.
Sealing is provided
by the thread itself
for Conical threads
(NPT).
Sealing Collar O-Ring Thread
• Each thread must always be connected with the same
thread type.
• If a plastic tting is used in combination with a metal-
lic male tting, additional sealing with Teon® tape is
recommended.

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
7
Regard the following steps when mounting the tube
connectors:
• Cut off the exible tube in a right angle.
• Push the knurled nut and the clamping (connection
principle 1A) or the sealing ring and cutting ring (con-
nection principle 1C) over the end of the exible tube.
1A
1C
• Push the end of the exible tube onto the connecting
sleeve up to the stop.
• Screw on the knurled nut by hand and secure hand-
tight. Regard the torque table.
4.4 Torque Chart
Plastic Thread
G 1/8“ G 1/4“ G 3/8“ G 1/2“ G 3/4“
PP 1.0–1.5 2.5 5.0–6.0 5.0 10.0
PVDF 1.0–2,0 5.0 5.0–7,. 10.0 15.0
PFA 0.3 0.5 1.0 2.5 5.0
PTFE 0.3 0.5 1.0 2.5 5.0
4.5 Fastening Options
For the Inline Filters are no fastening options intended.
5 Commissioning
5.1 Precondition for Commissioning
• Protect against leaks: Take protective measures
against exceeding the maximum permitted pressure
due to possible pressure surges.
• Check the tightness and function of the tting.
• In new systems and after repairs, ush the line system
to remove foreign materials.
6 Maintenance
• When used as designated, the tting is practically
wear-free and generally requires no maintenance.
• The operating company must perform regular visual
inspections of the tting according to the operating
conditions to prevent leaks and damage.
7 Disposal
• When disposing of the tting and packaging, comply
with the relevant disposal requirements and environ-
mental protection regulations.
• When disposing of ttings, pay careful attention to any
residues of toxic or corrosive media.
8 Return Delivery
Do not return before consulting with emtechnik.
1. Please consult with emtechnik.
2. Empty the tting properly.
3. Rinse and clean the tting thoroughly, especially if the
media is being conveyed are harmful, explosive, hot,
or hazardous in some other way.
4. For ttings that have been operated with aggressive,
corrosive, combustible, toxic or water polluting media,
a completely lled in clearance certicate must always
be included.

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
8
9 Troubleshooting /
 FaultRectication
Error Possible cause Errorrectication
Filter housing
leaking
Filter defective Check lter for
damage, replace if
necessary
No ow Filter membrane
clogged
Change lter mem-
brane
10 Manufacturer‘s Declaration
• Our products do not fall under the scope of the Ma-
chinery Directive 2006/42/EC. However, they can be
incorporated in an installation that is considered as
machinery. In this case regard the following note: The
products may not be put into operation until it is made
sure that the nal machinery into which our products
are incorporated complies with the provisions of the
Machinery Directive 2006/42/EC.
• Based on the uid class, pressure and nominal diame-
ter, our products fall under diagram 8 of the Pressure
Equipment Directive PED 2014/68/EU. Because of the
ratio of nominal diameter, pressure and volume, they
fall only under article 4 paragraph 3 and are designed
and manufactured according to applicable good engi-
neering practice. They must not carry any CE marking.
• The warranty of armature expires in the following ca-
ses: Operating conditions which do not follow the in-
tended use or do not follow technical specications.
Improper installation or assembly. Just as well as inap-
propriate use, dismantling or modication.
• Failure to observe information provided here may lead
to injuries, material damage, malfunctions and impuri-
ties due to escaping medium.
11 Contact
In case of questions or suggestions please contact us:
EM-Technik GmbH
Industriestr. 2 Tel [phone]
67133 Maxdorf Fax [phone]
Germany [email protected]
Version 08/2021