EMAR Case 30 Series User manual

Installation of Chaff Deck for
Case 30/40/50 Series
For videos on installation and farmer tips go to www.chaffdeck.com/resources
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3
Section Page
Pre
-Installation steps 5
Installing the Shrouds
10
Installing the Frame Assembly
21
Installing the remaining shrouds
23
Installing the Chaff
Decks 27
Installing the Hydraulics
30
Adjusting the Decks
35
Installing the Electrics
39
Maintenance
43
Troubleshooting
44
Appendices:
CHD
-CA02 - Case kit assembly drawing
CHD
-H004 - Case hydraulic drawing
CHD
-E005 - Sensor wiring drawing
CHD
-CV03 - Conveyor assembly drawing
Farmscan Jackal quick setup guide
Contents
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Please be aware that the following steps
require moving heavy components.
Lift with knees bent and back straight!
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Pre-Installation Steps
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Move spreader right back out of
the way. (service position)
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Remove the trailer electrical plug by
undoing the two bolts holding it on.
Zip tie the cables so they are clear.
Remove the hitch and the two pins
holding it up. The pins are to be reused.
Move from
HERE to THERE
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Cut off shaker tray bracket to
allow the chute (next page) to fit.
TIP: Use a thin cutting disk so
that it can easily be rewelded on
in the future if required.
Remove shaker tray

Fit the rear chute mount frame using the
four bolts from the spinners that were
removed earlier.
9
Install Rear Chute mount frame
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Installing the Shrouds
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Refer to drawing CHD-CA02 in appendix for all items listed in this section

Warning:
Extension panel rests against spreader board.
Ensure spreader blades don’t contact the extension
panel during operation.
Manually rotate to check.
Using the supplied
extension panel, mounted
centrally as a guide, mark
out and drill 3 x 8.5mm
holes through the panel
shown.
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Install Rear Door Extension Panel
Item 9
View from inside rear of harvester
View from rear of harvester

Markout and drill 2 x 8.5mm
holes on spreader divider
and bolt on supplied knife.
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Install Spinner Knife
Item 17
This is an optional part to prevent
straw blockage in the spinner

Grind off lump in centre of spreader deflector.
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Install Spreader Cover Panel
Item 8
Adjust bottom spread deflector fully open
which will stay open during operation.
Position spreader cover panel on
front/lower side of spreader.
Drill 8.5mm holes to suit.
If adjuster knob is present
cut a hole in spreader
panel to suit.

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770mm
Rear corner of
hitch mount
bracket
Bottom of
metal bracket
holding the
rubber curtain
Diagonal
measurement
between points:
Note:
Ensure tape measure is
not pointing diagonally
sideways
Set new working position of straw spreader
Rotate spreader into
position as shown below:
Spreader cover
panel

Using the template check
the spreader position and
cut out THIS hole on both
sides.
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Markout and cut new spreader lock position
Cutting template
Item 28

Above: Small pipe
locator after installation
Mark where the pin would rest and
weld a small piece of pipe
for the pin to locate into and take up
the bigger gap of the new position.
Move the pin to the new location.
Pin to move to
new location
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Ensure the new panel is
mounted to the outside of
this existing steel panel as
shown to minimize flow
restrictions
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Install Teardrop side shroud panels
Item 20
View from inside rear of harvester
Fit side teardrop panels
to each side using
existing bolt holes in
harvester
Do not tighten these 2 bolts yet
Move spreader back to open position to
allow room to perform the next steps

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Install Baffle Side Panels
Item 27
Fit 3 existing bolts
each side but do not
yet tighten
On Left Hand side panel
fits over gas strut bolt

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Install Baffle
Item 26
Install Bullnose
Item 18
Required when not using optional feed
roller to reduce chance of straw catching
Install 2 bolts each side
but do not yet tighten

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Move spreader forward
to new working
position and check
engagement of these
two faces.
The fixed chute should overlap the lip on
the spreader cover by around 25mm and
be as close as possible while still allowing
the spreader to reengage smoothly.
Then drill 4 x 8.5mm holes to install the
remaining bolts and tighten all bolts.
Ensure minimal gaps on
top edge to prevent
catching straw