EMC CX4 Series User manual

1
This document explains how to install CX4 series hardware in cabinets
that conform to the National Electrical Manufacturer’s Association
(NEMA) standards for 19-inch cabinets (in which the left and right
mounting channels are 19 inches apart). It covers mounting hardware
for 1U, 2U, 3U and 4U components, and filler panels that cover empty
cabinet spaces. In most cases, the illustrations and examples refer to
EMC®standard cabinets, which are 40U tall.
Topics are:
◆Device placement requirements......................................................... 2
◆Power requirements............................................................................. 4
◆Device height requirements................................................................ 4
◆Installing a 1U SPS tray and SPS units in a cabinet......................... 6
◆Installing a 2U storage processor enclosure (SPE) in a cabinet.... 13
◆Installing a 2U SPS tray (100-561-369) and SPS units in a cabinet 20
◆Installing a 2U SPS tray (106-561-015) and SPS units in a cabinet 30
◆Installing a 4U storage processor enclosure (SPE) in a cabinet.... 40
◆Installing a 3U disk enclosure (DAE) in a cabinet ......................... 50
◆Installing front filler panels............................................................... 57
Note: Since EMC uses easily adjustable universal rails to mount these items in a
NEMA-standard cabinet, the instructions in this guide apply to non-EMC
cabinets as well.
Instructions for adding switches to an EMC storage system are included in the
device-specific documentation that accompanies the switch.
EMC
Rails and Enclosures
(CX4 Series Storage Systems)
Field Installation Guide
P/N 300-007-436
REV A02
August 13, 2008

2EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Device placement requirements
Device placement requirements
This document provides the steps required to install rails and
enclosures in both EMC and non-EMC cabinets. Unless otherwise
specified, the illustrations depict the EMC 40U and 40U-C cabinet.
Figure 1 Typical cabinet front and rear views
Before attaching the mounting rails or trays in any cabinet, you must
decide where to put them. Where you install the devices depends on
the kinds of devices you will install and the height of each device.
EMC220
3
Fr
o
nt R
ea
r

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 3
Device placement requirements
Position in the cabinet
Devices with internal cooling fans or blowers that move air from
front to back (or vice versa) and not from beneath or above have no
special cooling requirements that direct placement in the cabinet. All
of the storage systems and enclosures mentioned in this document
have fans or blowers that move air from front to back.
In most cases, you should install devices starting at the bottom of the
cabinet. Installing bottom to top offers the advantages of stability and
convenient cable access from beneath.
We recommend that you arrange your enclosure as follows:
◆Install the standby power supply (SPS) below any other
enclosures (at the bottom of an empty cabinet).
◆Install the SPE (storage processor enclosure) directly above the
SPS.
◆Install the specially marked disk-array enclosure (DAE)-OS
directly above the SPE.
◆Install any additional disk enclosures above the DAE-OS.
Review your plan to make sure all devices will fit in the cabinet, and
review any requirements for filler panels. It is also important to verify
cabling lengths before installing any enclosure.

4EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Power requirements
Power requirements
Power distribution must support the number of outlets required for
the device and the device power rating.
For example, each pair of power distribution panels (PDP) in the
EMC standard 40U-C cabinet can support a maximum of 24 A AC
current draw from devices connected to its power distribution units
(PDU). Most cabinet configurations draw less than 24 A AC power,
and require only two discrete 240 V AC power sources. If the total AC
current draw of all the devices in a single cabinet exceeds 24 A, the
cabinet requires two additional 240 V power sources to support a
second pair of PDPs. Use the published technical specifications and
device rating labels to determine the current draw of each device in
your cabinet and calculate the total.
Note: For high availability, the left and right sides of any rack or cabinet must
receive power from separate branch feed circuits.
Device height requirements
Device height requirements and cabinet mounting measurements are
based on NEMA units (U’s). See Table 1.
The predrilled holes in the cabinet channels are based on the U
measurement. The holes are predrilled at distances of 1/2 inch, 5/8
inch, 5/8 inch (totaling one U), then 1/2 inch, 5/8 inch, 5/8 inch
(another U), and so on. On EMC 40U and 40U-C cabinets, the 1U
increments are marked by a horizontal line or small hole in the
channel. See Figure 2 on the next page.
Table 1 NEMA unit heights
Number of U’s Actual height
1U 1-3/4 inches
2U 3-1/2 inches
3U 5-1/4 inches
4U 7 inches

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 5
Device height requirements
Table 2 lists the vertical space requirements of typical rackmounted
devices.
Figure 2 U increments in a 40U cabinet front channel
Table 2 Height requirements of typical devices
Height
Number of
cabinet channel holes Typical device example
1U, 1-3/4 in, 45 mm 3 CX4-120/240/480 SPS;
some switches
2U, 3-1/2 in,90 mm 6 CX4-120/240/480 SPE,
CX4-960 SPS;
some switches
3U, 5-1/4 in, 133 mm 9 EMC DAE
4U, 7 in, 178 mm 12 CX4-960 SPE
EMC2205
1
2
3
4
5
6
7
8
1U (1.75-in.)
Increment

6EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 1U SPS tray and SPS units in a cabinet
Installing a 1U SPS tray and SPS units in a cabinet
This section explains how to install a 1U SPS (standby power supply)
tray in the cabinet. Your storage processor enclosure may require one
or two 1U SPS units in a single 1U tray.
SPS mounting kit The SPS mounting kit includes the components listed in Table 3.
Table 3 SPS mounting materials
Component Use
2 adjustable
(20.5-34 inches) rails
Attach front to back on either side
between NEMA channels
SPS B filler unit For configurations with a single SPS
unit, covers opening in back of tray
SPS tray - see Figure 6 on page 10 For one or two SPSs
Front fastener bracket
Secure SPS units to tray
M4 x 8-mm panhead screw, lock washer,
and flat washer assemblies For back of tray
M4 x 10-mm flathead screws For front of tray and fastener bracket
2 latch brackets
Secure 1U bezel
EMC3298

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 7
Installing a 1U SPS tray and SPS units in a cabinet
Removing the filler panels
In most cases, the front space into which you will install your
component is covered by a filler panel, which is attached to latch
brackets.
Remove any filler panel, then use a flat-blade screwdriver or similar
tool to pry off the latch brackets. Figure 3 shows how to remove a
common filler panel and latch bracket.
Figure 3 Removing a filler panel and latch bracket
Phillips M5 x 16-mm panhead screws (black)
Attach the rail mounting hardware
1U mounting tray bezel 1 per tray
26-inch IEC power cord, straight C13 to C14 1 per SPS
(Select per cabinet PDU outlets.)
Table 3 SPS mounting materials (continued)
Component Use
CL4064

8EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 1U SPS tray and SPS units in a cabinet
Installing the rails in the cabinet
This section describes how to mount the rails in the cabinet.
1. After you decide where in the cabinet you want to install the SPS
tray, find the unoccupied 1U section on the rear channels. We
suggest that you install the SPS tray immediately above the SPE, if
possible.
2. From the front of the cabinet, insert the alignment pin on one
mounting rail assembly into the middle hole of the selected 1U
space on a rear channel. Figure 4 shows the correct channel holes
for the alignment pins.
Figure 4 Aligning pins in a 1U section on the cabinet rear rails
Refer to Figure 5 on page 9 as you perform steps 3 and 4.
3. Extend the rail to the front cabinet channel. Align the holes of the
front rail flange to the inside of the channel, ensure that the rail is
level, and then install two M5 x 16-mm Phillips securing screws
in the top and bottom holes, as shown in Figure 5.
Note: Leave the screws slightly loose to allow for adjustment after you
install the tray. Do not insert a screw in the middle hole yet.
1U
Alignment Pin
Here
EMC2922

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 9
Installing a 1U SPS tray and SPS units in a cabinet
4. At the back of the cabinet, insert and tighten two M5 x16-mm
securing screws in the holes above and below the alignment pin,
as shown in Figure 5.
Figure 5 Installing the 1U SPS adjustable rails
5. Repeat steps 2 through 4 for the other rail assembly.
Installing the SPS tray in the cabinet
This section describes how to install the tray in the rackmount
cabinet.
1. From the front of the cabinet, align the SPS tray with the channels
on the mounting rails. Position the tray as shown in Figure 6.
2. Slide the tray onto the mounting rails in the cabinet, until the
flanges of the tray are flush with the cabinet channels. See
Figure 6.
EMC3253
Adjustable rail Alignment pin
Alignment pin
Front
Left front
Screw (2)
Mounting rail
Right rear
Screw (2)
Mounting rail Alignment pin

10 EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 1U SPS tray and SPS units in a cabinet
Figure 6 Inserting the SPS tray in the cabinet
3. Do not insert any new screws, but tighten the four securing
screws (two on each side - see Figure 5) that hold the mounting
rails to the channels.
You have installed an SPS tray. Continue to the next section to install
SPS units.
Installing the SPS units in an SPS tray
1. Remove the SPS units from their packaging.
2. Working from the front of the cabinet, slide the SPS units onto the
tray as shown in Figure 7.
If you are installing only a single SPS, insert it in the left side
(facing the front of the cabinet) of the mounting tray.
EMC3252
Rear

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 11
Installing a 1U SPS tray and SPS units in a cabinet
Figure 7 Inserting the SPS units into the SPS tray
Note: To eliminate potential bow caused by the weight of the SPS(s),
press up on the middle of the tray with one hand while you secure the
units to the tray. (The tray will not bow if placed on the bottom of the
cabinet.)
3. Attach the front fastening bracket, and insert and tighten the six
M4 x 10-mm flathead securing screws as shown in Figure 7.
4. Insert and tighten the eight M4 x 8-mm panhead securing screws
that secure the SPS units to the back of the tray, as shown in
Figure 7.
Back
Front
EMC3251
Screw (6)
Screw (8)

12 EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 1U SPS tray and SPS units in a cabinet
Installing the latch brackets and bezel
This section describes how to install latch brackets and the bezel they
support.
1. Use one Phillips M5 x 16-mm screw to secure a latch bracket to
each front channel. (The brackets include small alignment bumps
to correctly orient them to the channel.) See Figure 8.
2. Press the bezel onto the latch brackets until it snaps into place. See
Figure 8.
Figure 8 Installing the latch bracket and bezel
You have installed an SPS tray and SPS units in the cabinet.
If you are installing another device in the cabinet, continue with the
appropriate instructions. For example, to add a storage processor
enclosure above the SPS you just installed, refer to “Installing a 4U
storage processor enclosure (SPE) in a cabinet” on page 40.
Next, cable the enclosures and SPS units as described in the
appropriate setup guide.
EMC3250
Front
Rear
Latch
Bracket
Latch
Bracket

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 13
Installing a 2U storage processor enclosure (SPE) in a cabinet
Installing a 2U storage processor enclosure (SPE) in a cabinet
Follow the steps below to install a 2U SPE in a standard 19" NEMA
cabinet.
Enclosure mounting kit
Before you start, be sure you have all the materials listed in Table 4.
Tools are not part of your purchased enclosure assembly.
Table 4 Enclosure mounting kit materials
Component Use
2 adjustable rails (20.5-34 inches) Attach front to back on either side
between NEMA channels in a standard
19" cabinet
Phillips M5 12.7 mm screws Attach the rail mounting hardware
2U bezel (front rack panel) EMI shielding
(L)
(R)
EMC3248
CLARiiON CX4-240
CL4039

14 EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 2U storage processor enclosure (SPE) in a cabinet
Installing the adjustable rails
1. Locate and unpack the rail kit that accompanied your enclosure.
The front edge of each rail is stamped L or R for left and right
sides, when they face the cabinet front.
2. In most cases, the space into which you will install your enclosure
is covered by a filler panel, which is attached to latch brackets.
Remove any filler panel; then use a flat-blade screwdriver or
similar tool to pry off the latch brackets. Figure 9 shows how to
remove a common filler panel and latch bracket.
Figure 9 Removing the filler panel and latch bracket
Note: The predrilled holes in the cabinet channels are based on the
NEMA-standard U measurement. The holes are predrilled at distances of
1/2 inch, 5/8 inch, 5/8 inch (totaling one U), then 1/2 inch, 5/8 inch, 5/8
inch (another U), and so on. On EMC 40U and 40U-C cabinets, horizontal
lines or small holes in the channel mark the 1U increments.
Refer to Figure 11 on page 16 as you perform steps 3through 7.
3. From the front of the cabinet, insert the alignment pins above and
below the appropriate U mark on the rear channel. Figure 10
shows the correct channel holes for the alignment pins.
CL4064

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 15
Installing a 2U storage processor enclosure (SPE) in a cabinet
Figure 10 2U pin alignment
4. Pull the adjustable rail forward to the inner side of the front
channel (the surface facing the rear of the cabinet), and align the
three holes on the rail with those in the channel.
5. Secure the rail to the front channel using one of the provided
screws at the bottom hole of the rail. Allow the screw to draw the
rail and channel together. Leave the screw slightly loose to allow
for adjustment after you install the enclosure.
6. Repeat Steps 3through 5on the left side, with the left rail.
7. From the rear of the cabinet, use two of the provided screws to
secure each rail to the rear channel. Tighten the screws.
2U
Alignment pins
here

16 EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 2U storage processor enclosure (SPE) in a cabinet
Figure 11 Installing the adjustable mounting rails
Front
Rear
CL4110

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 17
Installing a 2U storage processor enclosure (SPE) in a cabinet
Installing the enclosure in the cabinet
WARNING
The enclosure is heavy and should be installed into a rack by two
people. To avoid personal injury and/or damage to the equipment, do
not attempt to lift and install the enclosure into a rack without a
mechanical lift and/or help from another person.
L’armoire étant lourde, sa mise en place sur une rampe nécessite deux
personnes. Afin de ne pas vous blesser et/ou endommager le matériel,
n’essayez pas de soulever et d’installer l’armoire sur une rampe sans
avoir recours à un relevage mécanique et/ou à l’aide d’une autre
personne.
Das Gehäuse ist schwer und sollte nur von zwei Personen in einem
Rack installiert werden. Zur Vermeidung von körperlichen
Verletzungen und/oder der Beschädigung des Gerätes, bitte das
Gehäuse nicht ohne die Hilfe einer zweiten Person anheben und
einbauen.
Il contenitore è pesante e dev'essere installato nel rack da due
persone. Per evitare danni personali e/o all’apparecchiatura, non
tentare di sollevare ed installare in un rack il contenitore senza un
sollevatore meccanico e/o l’aiuto di un’altra persona.
Debido a su considerable peso, la instalación del compartimento en
el bastidor deben realizarla siempre dos personas. Para evitar daños
personales o en el equipo, el compartimento no debe levantarse ni
instalarse en el bastidor sin la ayuda de un elevador mecánico o de
otra persona.

18 EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 2U storage processor enclosure (SPE) in a cabinet
Follow these steps to install the enclosure on the rails in the cabinet:
1. With help from another person, lift the enclosure and, from the front
of the cabinet, slide the enclosure onto the rails as shown in
Figure 12.
Figure 12 Sliding an enclosure onto the mounting rails
When the enclosure slides to the back of the cabinet, the two
notches in the rear of the enclosure insert into the rear tabs on
each rail. The tabs secure and support the rear of the enclosure.
If the chassis does not slide all the way into the cabinet, you may
need to loosen the screws that hold the rear of the rails in place,
then adjust the rails to allow the tabs to fit into the notches.
2. Once the enclosure is completely seated into the rear tabs, tighten
the two screws (one on each rail) that secure the rails to the front
channels.
CL4137

EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide 19
Installing a 2U storage processor enclosure (SPE) in a cabinet
3. Secure the front of the enclosure to the front vertical channels of
the cabinet using four M5 12.7 mm screws (two per side), as
shown in Figure 13.
Note: The front screws also help to secure the latch bracket mounted on
the front of the enclosure.
If you are installing the enclosure in a NEBS-compliant environment,
secure the unit to the front channels with the four shape thread rolling
screws supplied with your installation hardware in part number
100-560-644.
Figure 13 Securing the enclosure to the channels
4. Press the front bezel onto the latch brackets at the front of the
cabinet until it snaps into place, then lock the bezel with the key.
See Figure 13.
5. If you are installing another device in the cabinet, continue with
the appropriate instructions. For example, to add a disk array
enclosure above the SPE you just installed, refer to “Installing a
3U disk enclosure (DAE) in a cabinet” on page 50.
CL4138

20 EMC Rails and Enclosures (CX4 Series Storage Systems) Field Installation Guide
Installing a 2U SPS tray (100-561-369) and SPS units in a cabinet
Installing a 2U SPS tray (100-561-369) and SPS units in a cabinet
This section describes how to install a Model 100-561-369 2U SPS
(standby power supply) tray in the cabinet. If you received a model
106-561-015 tray kit, use the instructions starting on page 30.
SPS mounting kit The SPS mounting kit includes the components listed in Table 5.
Table 5 SPS mounting materials (Model 100-561-369)
Component Use
2 adjustable
(20.5-30 inches) rails
Attach front to back on either side
between NEMA channels in a
40U cabinet
SPS tray Supports two SPS units
Front fastener bracket Secure SPS units to tray
M5 x 10-mm panhead screw, lock washer,
and flat washer assemblies
4 to secure tray to rails,
10 for front of tray fastener and
latch brackets
Left and right latch brackets Secure 2U bezel in 40U cabinets
(L)
(R) EMC3456
(L)
(R) EMC3472
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