Emerson Fisher D3 User manual

www.Fisher.com
Fisher™D3 Control Valve with Gen 2 easy-Drive™
Electric Actuator
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 3.................................
Specifications 3...............................
Educational Services 3.........................
Installation 3..................................
Special Instructions for “Safe Use” and Installations
in Hazardous Locations 4.....................
Startup Overview 5............................
Default Input Signals 10........................
Configuration 10..............................
Input Configuration 10.....................
Changing the Inputs from Default Settings 10..
Modbus Setup 10.............................
Connecting using the Fisher easy-Drive
configuration software 11................
Initial Setup 11............................
Calibration Instructions 12..................
Licensing 15..............................
Startup 17................................
Troubleshooting 18.............................
Setting the Valve Flow Adjuster 19................
Maintenance 20................................
Valve Plug and Seat Ring Maintenance 22.........
Packing Maintenance 24........................
Parts Ordering 26...............................
Figure 1. Fisher D3 Control Valve with Gen 2
easy-Drive Electric Actuator
W9797-7
Parts Kits 26...................................
Parts List 26...................................
Appendix A - Modbus 29.........................
Appendix B - Certificate of Conformance 34.........
Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the Fisher D3 control valve with
Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D3 with easy-Drive Instruction Manual,
(D103460X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual,
(D104551X012).
Do not install, operate, or maintain a D3 valve with Gen 2 easy-Drive electric actuator without being fully
trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid
personal injury or property damage, it is important to carefully read, understand, and follow all the
contents of this manual, including all safety cautions and warnings. If you have any questions about
these instructions, contact your Emerson sales office before proceeding.
Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
2
Table 1. Specifications
Valve Body Sizes, End Connection Styles, and Port
Diameters(1)
VALVE
SIZE,
NPS
PORT
DIAMETER,
(INCHES)
THREADED RAISED FACE
(RF) FLANGED
CL900 CL600
10.375, 0.75, 1 X X
20.375, 0.75, 1 X X
X = Available construction.
Maximum Inlet Pressures and Temperatures(1)
VALVE BODY SIZE
MAXIMUM INLET
PRESSURE TEMPERATURE RANGE
bar (psig) _C (_F)
NPS 1 NPT
CL900
155 (2250) -46 to 93 (-50 to 200)
150 (2185) 93 to 149 (200 to 300)
NPS 2 NPT
CL900
155 (2250) -46 to 93 (-50 to 200)
150 (2185) 93 to 149 (200 to 300)
NPS 1 RF
CL600
103 (1500) -46 to 93 (-50 to 200)
100 (1455) 93 to 149 (200 to 300)
NPS 2 RF
CL600
103 (1500) -46 to 93 (-50 to 200)
100 (1455) 93 to 149 (200 to 300)
Maximum Shutoff Pressure Drops(1)
MAXIMUM nP BAR (PSI) PER PORT SIZE
Port Size,
mm (inch) 9.5 (0.375) 19.1 (0.75) 25.4 (1.00)
Flow Up 155 (2250) 105 (1518) 75 (1089)
Flow Down 155 (2250) 155 (2250) 130 (1889)
Shutoff Classification per ANSI/FCI 70‐2
and IEC 60534‐4
Class IV
Flow Characteristic / Valve Plug Style
Equal percentage / Micro‐Form Valve Plug
Maximum Travel
15 mm (0.6 inch)
Material Temperature Capabilities(1)
Valve Body Assembly:
Standard Bonnet O-Ring: -40 to 135°C (-40 to 275°F)
Electric Actuator Assembly: -20 to 70°C
(-4 to 158°F), < 90% non-condensing humidity
Flow Direction
Flow up (standard), Flow down (optional)
Available Actuator Configurations
On/off (snap acting)
Positioning (flow or pressure control)
Power Requirements
9 - 30VDC, minimum 4 amp power supply required
(fuse to 5 amps)
Maximum Current Draw
4 amps
Idle Current Draw
15 mA at 24VDC, 25 mA at 12VDC
Conduit Connections
Two 3/4 NPT connections
Stroke Length
FloPro controlled between 10mm (0.4 inch) and
15mm (0.6 inch)
Nominal Stroke Speed(2)
3.9 mm/s (0.15 inch/s) at 24 VDC
2.2 mm/s (0.09 inch/s) at 12 VDC
Hazardous Area Approvals
CSA (C/US): ExplosionProof Class I, Division 1,
Groups C and D, T6, Ex d IIA T6, Class I, Zone 1, AEx d
IIA T6
ATEX Flameproof - Gas:
II 2 G, Ex db IIA T6
IECEx Flameproof - Gas: Ex db IIA T6
Enclosure Rating
Type 4X and IP66
Duty Cycle
50% maximum
Enclosure Material
Cast aluminum alloy with powder coat paint
Approximate Weight:
18 - 27 kg (39 - 60 lbs), depending upon construction
1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded.
2. 10% variation can be expected, based on temperature and pressure of application.

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Description
The Fisher D3 with easyDrive electric actuator technology (figure 1) is a globe valve with electric actuator specifically
designed for upstream, low power applications. The easyDrive operates with 12 or 24VDC in either on/off or
Positioning configurations.
The on/off configuration has 2 different states; opened or closed, which are ideal for dump or snap acting applications.
The Positioning configuration extends the functionality to intermediate positions for flow and pressure control
applications.
Specifications
Table 1 lists specifications for the D3 control valve. Some of the specifications for a given control valve as it originally
comes from the factory are stamped on a nameplate located on the lower actuator housing.
Educational Services
For information on available courses for the Fisher D3 control valve with Gen 2 easy-Drive electric actuator, as well as a
variety of other products, contact:
Emerson Automation Solutions
Educational Services - Registration
Phone: [phone] or 1-800-338-8158
E-mail: [email protected]
emerson.com/fishervalvetraining
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
To avoid personal injury or property damage caused by bursting of pressure‐retaining parts or by uncontrolled process
fluid, be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1. Use
pressure‐relieving devices required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
WARNING
For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator.
Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover
removed in a hazardous area.
For explosion‐proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 inches) from the
actuator. Personal injury or property damage may result from explosion if the seal is not installed.
Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and
temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage
from fire or explosion.

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.
Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or
explosion.
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,
pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve
materials with process media rests solely with the purchaser and end‐user. Since some body/trim material combinations
are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first
contacting your Emerson Automation Solutions sales office.
To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have
collected in the valve body. Also remove any pipe scale, welding slag, or other foreign material from the pipeline.
1. Before installing the control valve assembly, inspect it for any damage and for any foreign material that may have
collected in the valve body.
2. Clean out all pipelines to remove scale, welding slag, and other foreign materials.
3. The control valve assembly may be installed in any orientation, but normally the actuator is vertical above the valve.
Install the valve so the flow direction arrow on the side of the valve indicates the direction of the process flow.
4. Install the valve following local and national piping codes when they apply to the application. For screwed
connections, treat the external pipe threads with a good grade pipe compound. For flanged connections, use
suitable gaskets between valve and pipeline flanges.
5. If continuous operation is required during inspection or maintenance, install a three‐valve bypass around the
control valve assembly.
Special Instructions for “Safe Use” and Installations in Hazardous
Locations
ATEX/IECEx
WARNING
To avoid static discharge from the enclosure, do not rub or clean the enclosure with solvents. To do so could result in an
explosion. Clean with a mild detergent and water only.
The enclosure is nonconducting and may generate an ignitioncapable level of electrostatic charges under certain extreme
conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external
conditions (such as highpressure steam) which might cause a buildup of electrostatic charges on nonconducting surfaces.
Additionally, cleaning of the equipment shall only be done with a damp cloth.
To avoid damage to the enclosure, when screws are fully tightened into blind holes in enclosure walls, with no washer
fitted, at least one full thread shall remain free at the base of the hole.

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Startup Overview
Figure 2. Flowchart
PREPARE PER INSTRUCTIONS
IN INSTALLATION SECTION
POSITIONING OR
ON/OFF?
POSITIONING
ON/OFF
WIRE PER DIAGRAM FOR L2e WIRE PER DIAGRAM FOR 4-20 mA
YES
YES
NO
NO
ARE YOU USING
Modbus?
FIRST TIME USING
Modbus?
CONNECT USB-TO-Modbus CONVERTER
TO INTERNET CONNECTED COMPUTER
CONNECT VIA Modbus TO VALVE AND
MONITOR DESIRED REGISTERS
FOLLOW DRIVER INSTALLATION
INSTRUCTIONS FOR YOUR DEVICE
INSTALL easy-Drive CONFIGURATION OR
Modbus MASTER SOFTWARE
uint IS READY FOR OPERATION

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Figure 3. Fisher D3 Valve with Gen 2 easy-Drive Actuator Wiring Diagram
FIELD WIRING CONNECTIONS
MOTOR / GEARBOX ASSY
(GE84238)
CONTROLLER
POWER AND
CONTROL TERMINAL
GE47302-7
TOP VIEW CONTROLLER
Power Requirements
Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the
application. A 4 amp (minimum) power supply is required.
Wiring Instructions
1. Observe local wiring requirements for hazardous location usage.
2. Conduit seals within 450 mm (18 inches) of the enclosure port are required for explosionproof installation.
3. 18AWG (0.52mm2) to 12AWG (3.31mm2) wire size required.
4. Fuse system to 5A.
5. Connect enclosure and analog signal shields.
6. Ensure power is turned off before connecting the wires.
Power
1. Connect 12 or 24 VDC reference to: –
2. Connect 12 or 24 VDC positive to: +
3. Be sure to tighten terminals sufficiently to ensure solid mechanical connection.

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Figure 4. Wiring - Analog Input
Figure 5. Wiring - L2e

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Figure 6. Wiring - Single Dry Contact
Figure 7. Wiring - Modbus Input

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
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Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0)
Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1)
10V, 25mA max

Instruction Manual
D104161X012
D3 Valve with Gen 2 easy-Drive Actuator
February 2021
10
Default Input Signals
The D3 with easyDrive comes from the factory calibrated and ready for use with the following default input signals
shown in table 2.
Table 2. D3 easy-Drive Default Input Signals
CONFIGURATION ON/OFF POSITIONING
Input Signal L2e (dual dry contact) 4-20 mA
If the input signal of the application matches table 2, proceed to the Wiring Instructions section. If the input signal of
the application does not match table 2, proceed to the Configuration section.
Configuration
Input Configuration
There are 2 functional configurations available for the easyDrive electric actuator: On/Off and Positioning. It is
possible to change an actuator from On/Off to Positioning after it has been delivered from the factory using a
positioning license key. See licensing section.
All available input signals are shown in table 3.
Table 3. All Available Input Signals
CONFIGURATION ON/OFF POSITIONING
Control Source Modbus Local Modbus Local
Input Signal Modbus L2e Dual Dry Contact
(default) Single Dry Contact Modbus 4-20 mA (default)
If you are using the default inputs signals, and the valve has not been disassembled or adjusted in any way, there is no
need to recalibrate the assembly. You can proceed directly to Startup (page 17).
Changing the Inputs from Default Settings
All configuration within the valve is done by setting values in Modbus registers. This can be done using any Modbus
master (flow computer, PLC, PC). Configuration software, providing a visual interface to the registers, is available
through your Emerson sales office.
Modbus setup
Use of a serial or USB to RS-485 device is required to connect to the actuator. Refer to manufacturer's requirements for
installation. The D3 with easyDrive electric actuator Modbus factory defaults are Address 1, 9600 baud, even parity, 1
stop bit, MSB.
When a connection has been achieved, the actuator may be configured to accept the input signal over the Modbus
link (ignoring the physical inputs) and the Modbus settings may be changed to accommodate the network to which it
is attached. Other changes to functionality are possible, such as:
D Low level cutoff: 40054 (default is 5%)
D Position upon loss of signal: 40053 (default is 0%)
See Appendix A for a full map of Modbus registers and their functions.