Emerson Fisher 92S User manual

Introduction
This installation guide provides instructions for installation,
startup, and adjustment. To receive a copy of the instruction
manual, contact your local Sales Office or view a copy at
www.fisher.com. For further information refer to: Type 92S
Instruction Manual, form 5234, D100637X012.
P.E.D. Categories
This product may be used as a safety accessory with
pressure equipment in the following Pressure Equipment
Directive categories. It may also be used out-side of the
Pressure Equipment Directive using sound engineering
practice (SEP) per table below. For information on the
current PED revision see Bulletin: D103053X012.
PRODUCT SIZE CATEGORIES FLUID TYPE
DN 25 / 1 in. SEP
1
DN 40, 50, 65, 80, 100 and 150 x 100 /
1-1/2, 2, 2-1/2, 3, 4 and 6 x 4 in. II
Specifications
Main Valve Body Sizes and End Connection Styles(1)
BODY SIZE END CONNECTION STYLE AND RATING
DN In. Cast Iron Body Steel or
Stainless Steel Body
25, 40 and 50 1, 1-1/2 and 2 NPT NPT
25, 40, 50, 65,
80 and 100
1, 1-1/2, 2,
2-1/2, 3 and 4
CL125 FF or
CL250 RF
CL150 RF, CL300 RF,
CL600 RF or
PN 10/25/40
150 x 100(1) 6 x 4(1) Not Available CL300 RF, CL600 RF or
PN16/25/40/64/100
Maximum Inlet and Pilot Supply Pressure(1)
Cast Iron Main Valve and Pilot: 17.2 bar / 250 psig or
body rating limit, whichever is lower
Steel or Stainless Steel Main Valve and Pilot: 20.7 bar /
300 psig or body rating limit, whichever is lower
Minimum and Maximum Differential Pressures(1)
BODY SIZE
MINIMUM
DIFFERENTIAL
PRESSURE
MAXIMUM
DIFFERENTIAL PRESSURE
DN In. bar psi bar psi
25, 40, 50 1, 1-1/2, 2 1.0 15
13.8 bar or
body rating
limit,
whichever is
lower
200 psi or
body rating
limit,
whichever is
lower
65, 80, 100,
150 X 200(1)
2-1/2, 3, 4,
6 X 4(1) 1.4 20
12.1 bar or
body
rating limit,
whichever is
lower
175 psi or body
rating limit,
whichever is
lower
Maximum Inlet and Outlet Pressures(2)
See Table 1
Proof Test Pressure
All Pressure Retaining Components have been proof
tested per Pressure Equipment Directive.
Outlet (Control) Pressure Ranges(2)
PILOT TYPE OUTLET PRESSURE RANGES
bar psig
6492L
0.14 to 0.41
0.34 to 1.0
0.90 to 1.7
2 to 6
5 to 15
13 to 25
6492H
0.69 to 2.1
1.7 to 5.2
4.8 to 10.3
10 to 30
25 to 75
70 to 150
6492HT 1.0 to 6.9
5.5 to 17.2
15 to 100
80 to 250
Maximum Allowable Loading Pressure for Pilot with
Tapped Spring Case(2)
Combination of pilot control spring setting and spring case
loading pressure must not exceed 10.3 bar / 150 psig for
Type 6492H pilot or 1.7 bar / 25 psig for Type 6492L pilot
and 17.2 bar / 250 psig for Type 6492HT.
Maximum Material Temperature Capabilities(2)
Cast Iron Construction: 208°C / 406°F
Steel Construction: 260°C / 500°F
High Temperature Optional Steel and Stainless steel
Construction: 343°C / 650°F
PILOT TYPE
MAXIMUM ALLOWABLE INLET PRESSURE MAXIMUM OPERATING
OUTLET PRESSURE
MAXIMUM EMERGENCY OUTLET PRESSURE
Cast Iron Steel or
Stainless Steel
Cast Iron Main Valve
and Pilot Body
Stainless Steel or Steel Main
Valve and Pilot Body
bar psig bar psig bar psig bar psig bar psig
6492L 17.2 250 20.7 300 1.7 25 6.90 100 6.90 100
6492H 17.2 250 20.7 300 10.3 150
17.2 bar or main
valve body rating
limit, whichever
is lower
250 psig or main
valve body rating
limit, whichever
is lower
20.7 bar or main
valve body rating
limit, whichever
is lower
300 psig or main
valve body rating
limit, whichever
is lower
6492HT - - - - 20.7 300 17.2 250 - - - -
20.7 bar or main
valve body rating
limit, whichever
is lower
300 psig or main
valve body rating
limit, whichever
is lower
Table 1. Maximum Inlet and Outlet Pressures(1)
1. The two-number designation indicates end connection size by trim size.
2. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
Type 92S
Installation Guide
D100637X014
English – October 2013

Installation
!
WARNING
Only qualified personnel should install
or service a regulator. Regulators should
be installed, operated and maintained in
accordance with international and applicable
codes and regulations and Emerson Process
Management Regulator Technologies,
Inc. instructions.
If the regulator vents fluid or a leak develops
in the system, it indicates that service
is required. Failure to take the regulator
out of service immediately may create a
hazardous condition.
Personal injury, equipment damage or leakage
due to escaping fluid or bursting of pressure-
containing parts may result if this regulator
is overpressured or is installed where service
conditions could exceed the limits given in the
Specifications section, or where conditions
exceed any ratings of the adjacent piping or
piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting devices
(as required by the appropriate code, regulation
or standard) to prevent service conditions from
exceeding limits.
Additionally, physical damage to the regulator
could result in personal injury and property
damage due to escaping fluid. To avoid such
injury and damage, install the regulator in a
safe location.
Clean out all pipelines before installation of the regulator and
check to be sure the regulator has not been damaged or has
collected foreign material during shipping. For NPT bodies,
apply pipe compound to the external pipe threads. For flanged
bodies, use suitable line gaskets and approved piping and
bolting practices. Install the regulator in any position desired,
unless otherwise specified, but be sure flow through the body is
in the direction indicated by the arrow on the body.
Note
It is important that the regulator be installed
so that the vent hole in the spring case
is unobstructed at all times. For outdoor
installations, the regulator should be located
away from vehicular traffic and positioned
so that water, ice and other foreign materials
cannot enter the spring case through the
vent. Avoid placing the regulator beneath
eaves or downspouts, and be sure it is above
the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the
regulator nameplate. Some type of overpressure protection
is needed if the actual inlet pressure exceeds the maximum
operating outlet pressure rating. Overpressure protection
should also be provided if the regulator inlet pressure is greater
than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations
does not preclude the possibility of damage from external
sources or debris in the line. The regulator should be
inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint
of the spring range or the pressure requested, so an initial
adjustment may be required to give the desired results.
With proper installation completed and relief valves properly
adjusted, slowly open the upstream and downstream
shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or
loosen the locknut and turn the adjusting screw clockwise
to increase outlet pressure or counterclockwise to decrease
pressure. Monitor the outlet pressure with a test gauge
during the adjustment. Replace the closing cap or tighten the
locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
!
WARNING
To avoid personal injury resulting from
sudden release of pressure, isolate
the regulator from all pressure before
attempting disassembly.
Parts List
Type 92S Main Valve
Key Description
1 Body
2 Body Flange
3 Cap Screw (For Cast Iron Body)
3 Stud Bolt (For Steel Body)
4 Stud Nut
5 Cage
6 Valve Plug
Type 92S
2

30 29
26
41
18
2
25
21
22
19
15
24
23
5
7
8
6
3
28
4
30
40
20
18
16
17
12
14
13
11
9
1
37
11
36
33
26
18
2
25
24
17
5
32
7
35
9
38
1
6
8
33
13
34
12
11
28
15
3
4
30
19
36A7960-D
DN 25, 40 OR 50 / 1, 1-1/2 OR 2 IN. BODY SIZE
37A6565-B
DETAIL OF WHISPER TRIM™
NOISE ATTENUATOR
37A1622-D
DN 65, 80, 100 OR 150 x 100 / 2-1/2, 3, 4 OR 6 x 4 IN. BODY SIZE
Figure 1. Type 92S Main Valve Assemblies
Type 92S Main Valve (continued)
Key Description
7 Seat Ring
8 Spiral Wound Gasket
9 Lower Stem
11 Piston Spacer
12 Spring
13 Bafe
14 Retaining Ring
15 Stem Nut
16 Cotter Pin
17 Cylinder
18 Cylinder Gasket
19 Body Gasket
20 Upper Stem
21 Cylinder Spacer
22 Stem Seal
Types 6492L, 6492H and 6492HT Pilots
Key Description
1 Body
2 Valve Plug Guide
3 Valve Plug Spring
4 Inner Valve
5 Orice
7 Valve Stem
8 Bellows Retainer
9 Bellows
10 Diaphragm
11 Lower Spring Seat
12 Control Spring
13 Upper Spring Seat
14 Spring Case
Key Description
15 Adjusting Screw
16 Hex Nut
17 Cap Screw
18 Diaphragm Gasket
19 Drive Screw
24 Diaphragm Plate Assembly
74 Pipe Plug
76 Bleed Restriction
77 Screen
78 Reducing Bushing
87 Sealing Washer
Key Description
23 Stem Seal Retainer
24 Piston
25 Piston Ring
26 Ring Retainer
29 Flow Arrow
32 Spring Seat
33 Plug Spacer
34 Washer
35 Groove Pin
36 Deector
37 Screen (Noise
Attenuation only)
38 O-ring
40 Lockwasher
41 Hex Nut
Type 92S
3

78
74
76
77
5
1
18
10
24
15
13
12
9
8
7
4
3
2
17
19
20
14
16
78
74
76
77
5
1
18
10
24
15
13
12
9
8
7
4
3
2
17
19
20
14
16
15
11
10
18
5
77
2
3
4
74 78
1
76
17
19
20
14
16
7
8
9
12
13
14
16
15
87
39A3514-B
39A3515-B
32A4712-A
A3505-1
TYPE 6492L PILOT
DETAIL OF TAPPED SPRING
CASE WITH SEALED
ADJUSTING SCREW
Figure 2. Pilot Assemblies
TYPE 6492H OR 6492HT PILOT
Type 92S
Facebook.com/EmersonAutomationSolutions
LinkedIn.com/company/emerson-automation-solutions
Twitter.com/emr_automation
[email protected]
Emerson Automation Solutions
For further information on the current
PED revision see Bulletin: D103053X012
or scan the QR code.
Fisher.com
Americas
McKinney, Texas 75070 USA
T [phone]
[phone]
Europe
Bologna 40013, Italy
T [phone]
Asia Pacic
Singapore 128461, Singapore
T [phone]
Middle East and Africa
Dubai, United Arab Emirates
T [phone]
D100637X014 © 2002, 2018 Emerson Process Management Regulator
Technologies, Inc. All rights reserved. 07/18.
The Emerson logo is a trademark and service mark of Emerson
Electric Co. All other marks are the property of their prospective owners.
Fisher™ is a mark owned by Fisher Controls International LLC, a
business of Emerson Automation Solutions.
The contents of this publication are presented for information purposes
only, and while effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied,
regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which
are available on request. We reserve the right to modify or improve the
designs or specications of our products at any time without notice.
Emerson Process Management Regulator Technologies, Inc does not
assume responsibility for the selection, use or maintenance of any
product. Responsibility for proper selection, use and maintenance of any
Emerson Process Management Regulator Technologies, Inc. product
remains solely with the purchaser.