Emerson E300 Series User manual

Installation and
Commissioning Guide
E300 Advanced
Elevator drive
Model sizes 3 to 7
Dedicated Elevator Variable Speed
AC drive for induction and permanent
magnet motors
Part Number: 0479-0005-01
Issue: 1
www.controltechniques.com

Original Instructions
For the purposes of compliance with the EU Machinery Directive 2006/42/EC
General information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect
installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed
drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy
of continuous development and improvement, the manufacturer reserves the right to change the specification of the
product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or
mechanical including photocopying, recording or by an information storage or retrieval system, without permission in
writing from the publisher.
Drive firmware version
This product is supplied with the latest firmware version. If this drive is to be connected to an existing system or machine,
all drive firmware versions should be verified to confirm the same functionality as drives of the same model already
present. This may also apply to drives returned from a Control Techniques Service Centre or Repair Centre. If there is
any doubt please contact the supplier of the product.
The firmware version of the drive can be checked by looking at Firmware Version J04).
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its
products throughout their life cycle. To this end, we operate an Environmental Management System EMS) which is
certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other
relevant information is available on request, or can be found at www.greendrives.com.
The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy and through
increased machine/process efficiency) reduce raw material consumption and scrap throughout their long working
lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product
manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should
instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle
into their major component parts for efficient recycling. Many parts snap together and can be separated without the use
of tools, while other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for
recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller
products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these
containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the
same way. Control Techniques' packaging strategy prefers easily-recyclable materials of low environmental impact, and
regular reviews identify opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals REACH) requires
the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is
considered by the European Chemicals Agency ECHA) to be a Substance of Very High Concern SVHC) and is therefore
listed by them as a candidate for compulsory authorisation.
For current information on how this requirement applies in relation to specific Control Techniques products, please
approach your usual contact in the first instance. Control Techniques position statement can be viewed at:
http://www.controltechniques.com/REACH
Copyright © January 2015 Control Techniques Ltd
Issue Number: 1
Drive Firmware: 03.10.00.00 onwards
For patent and intellectual property related information please go to: www.ctpatents.info

How to use this guide
This Installation and Commissioning guide provides complete information for installing and operating the drive from
start to finish.
The information is in logical order, taking the reader from receiving the drive through to fine tuning the performance.
There are specific safety warnings throughout this guide, located in the relevant sections. In addition, Chapter 1 Safety
information on page 6 contains general safety information. It is essential that the warnings are observed and the
information considered when working with or designing a system using the drive.
This map of the Installation and Commissioning guide helps to find the right sections for the task you wish to complete,
but for specific information, refer to the table of contents.
Conventions used in this guide
The configuration of the drive and any option modules is done using menus and parameters. A menu is a logical
collection of parameters that have similar functionality.
In the case of an option module, the option module set-up parameters in menu 0 will appear in drive menu P, Q and R
depending on which slot the module is installed in.
The method used to determine the menu or parameter is as follows:
•PrS.mm.ppp - Where S signifies the option module slot number and mm.ppp signifies the menu and parameter
number respectively. If the option module slot number is not specified then the parameter reference will be a drive
parameter.
•Prmmpp - Where mm signifies the menu and pp signifies the parameter number within the menu.
•Prmm00 - Signifies parameter number 00 in any drive menu.
•PrS.mm.000 - Signifies parameter number 000 in any option module menu.
NOTE
Familiarization Quick startQuick start Commissioning Optimization Troubleshooting
1 Safety information
2 Product information
3 Mechanical installation
4 Electrical installation
5 Getting started
6 User Menu A
7 Commissioning
8 Optimization
9 Diagnostics

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Contents
1 Safety information .................................6
1.1 Warnings, Cautions and Notes .............................6
1.2 Electrical safety - general warning ........................6
1.3 System design and safety of personnel ................6
1.4 Environmental limits ..............................................6
1.5 Access ...................................................................6
1.6 Fire protection .......................................................6
1.7 Compliance with regulations .................................6
1.8 Motor .....................................................................7
1.9 Mechanical brake control ......................................7
1.10 Adjusting parameters ............................................7
1.11 Electrical installation ..............................................7
2 Product information ..............................8
2.1 E300 Advanced Elevator drive ..............................8
2.2 Model number .......................................................9
2.3 Nameplate description ..........................................9
2.4 Ratings ................................................................10
2.5 Operating modes .................................................11
2.6 Compatible position feedback devices ................12
2.7 Drive features ......................................................13
2.8 Options ................................................................14
2.9 Items supplied with the drive ...............................16
2.10 EMC filters ...........................................................17
2.11 AC input line reactors ..........................................18
3 Mechanical installation .......................19
3.1 Safety information ...............................................19
3.2 Installation ...........................................................19
3.3 Terminal cover removal .......................................20
3.4 Installing / removing option modules, keypad .....22
3.5 Dimensions and mounting methods ....................25
3.6 Electrical terminals ..............................................30
3.7 EMC filters ...........................................................31
3.8 Routine maintenance ..........................................38
4 Electrical installation ...........................40
4.1 AC supply requirements ......................................41
4.2 Fuse types ...........................................................41
4.3 Power connections ..............................................42
4.4 Communications connections .............................48
4.5 Control connections ............................................49
4.6 Position feedback interface .................................55
4.7 Shield, Ground connections ................................60
4.8 Minimum connections .........................................62
4.9 24 Vdc supply ......................................................66
4.10 Low voltage operation .........................................67
4.11 Supplies requiring Input line reactors ..................72
4.12 Cable selection ....................................................73
4.13 Output circuit and motor protection .....................75
4.14 Braking ................................................................76
4.15 Ground leakage ...................................................78
4.16 EMC (Electromagnetic compatibility) ..................79
4.17 General requirements for EMC ...........................80
4.18 Safe Torque Off (STO) ........................................86
5 Getting started .................................... 88
5.1 Keypad set-up menu .......................................... 88
5.2 Keypad display ................................................... 89
5.3 Display messages .............................................. 90
5.4 Security and parameter access .......................... 91
5.5 Changing security and parameter access .......... 91
5.6 Keypad menu and parameter navigation ........... 92
5.7 Keypad menu and parameter shortcuts ............. 92
5.8 Saving parameters ............................................. 93
5.9 Restoring parameter defaults ............................. 93
5.10 Displaying destination parameters only ............. 93
5.11 Displaying non default parameters ..................... 93
5.12 Menus and parameters ...................................... 95
5.13 Powering up the drive ........................................ 96
5.14 Programming the drive ....................................... 96
5.15 Keypad operation ............................................... 96
5.16 NV Media Card operation ................................... 96
5.17 NV Media Card transferring data ....................... 98
5.18 Elevator Connect PC tool ................................. 100
5.19 Changing the operating mode .......................... 100
5.20 Communications .............................................. 101
6 User Menu A ...................................... 103
6.1 Basic parameter descriptions Creep to floor
operation .......................................................... 103
6.2 Parameter descriptions .................................... 110
6.3 Full parameter descriptions .............................. 111
7 Commissioning ................................. 132
7.1 Operating mode ............................................... 132
7.2 Motor and Encoder data ................................... 132
7.3 Autotune ........................................................... 133
7.4 Elevator mechanical data ................................. 139
7.5 Creep to floor profile ......................................... 140
7.6 Direct to floor profile ......................................... 141
7.7 Creep to floor / Direct to floor - Start ................ 143
7.8 Travel ............................................................... 147
7.9 Stop .................................................................. 148
7.10 Additional control functions .............................. 150
7.11 Motor contactor control .................................... 150
7.12 Load cell compensation ................................... 151
7.13 Fast stop .......................................................... 152
7.14 Rapid stop during acceleration ......................... 153
7.15 Load measurement .......................................... 154
7.16 Inertia compensation ........................................ 154
7.17 Simulated encoder output ................................ 155
7.18 Advanced door opening ................................... 155
7.19 Emergency backup power supply control ........ 156
7.20 Peak curve operation ....................................... 157
7.21 Floor sensor correction .................................... 159
7.22 Short floor landing ............................................ 162
7.23 Fast start .......................................................... 162
7.24 Backing up the drive parameter set ................. 163
7.25 NV Media Card ................................................. 163
7.26 Elevator Connect PC tool ................................. 165

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8 Optimization ......................................166
8.1 Optimization ......................................................166
8.2 Control loop gain adjustment ............................166
8.3 Motor acoustic noise .........................................167
8.4 Creep to floor - Start optimization .....................168
8.5 Creep to floor - Travel optimization ...................168
8.6 Creep to floor - Stop optimization .....................169
8.7 Brake control optimization .................................170
9 Diagnostics ........................................171
9.1 Keypad ..............................................................171
9.2 Status LED ........................................................171
9.3 Communications protocols ................................171
9.4 Trip indications ..................................................172
9.5 Identifying a trip, trip source ..............................172
9.6 Displaying trip history ........................................173
9.7 Behavior of drive when tripped .........................174
9.8 Trip reset ...........................................................174
9.9 Status, Alarm, Trip indications ..........................177
9.10 Programming error indications ..........................178
9.11 Trip indications ..................................................178
9.12 Internal hardware trips ......................................178
9.13 Trips and sub-trip numbers ...............................179
9.14 Travel interrupt code .........................................179
9.15 Control state ......................................................180
9.16 Troubleshooting and identifying faults ..............185
9.17 Trip codes .........................................................189
Index ...................................................209

Safety
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1 Safety information
1.1 Warnings, Cautions and Notes
A Note contains information which helps to ensure correct operation of the product.
1.2 Electrical safety - general warning
The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal. Extreme care is necessary at all times when
working with or adjacent to the drive.
Specific warnings are given at the relevant places in this Installation and Commissioning guide.
1.3 System design and safety of personnel
The drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may
present a safety hazard.
The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control equipment which can cause injury.
Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment
malfunction. System design, installation, commissioning/start-up and maintenance must be carried out by personnel who have the necessary training
and experience. They must read this safety information and this Installation and Commissioning guide carefully.
The STOP and Safe Torque Off (STO) functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option
unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections.
With the sole exception of the Safe Torque Off (STO) function, none of the drive functions must be used to ensure safety of personnel, i.e.
they must not be used for safety-related functions.
Careful consideration must be given to the functions of the drive which might result in a hazard, either through their intended behavior or through
incorrect operation due to a fault. In any application where a malfunction of the drive or its control system could lead to or allow damage, loss or injury,
a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk - for example, an over-speed protection device in
case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.
The Safe Torque Off (STO) function may be used in a safety-related application. The system designer is responsible for ensuring that the complete
system is safe and designed correctly according to the relevant safety standards.
1.4 Environmental limits
Instructions in this Installation and Commissioning guide regarding transport, storage, installation and use of the drive must be complied with,
including the specified environmental limits. Drives must not be subjected to excessive physical force.
1.5 Access
Drive access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.
1.6 Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided. For further information, refer to the E200 Design
Guide.
1.7 Compliance with regulations
The installer is responsible for complying with all relevant regulations, such as national wiring regulations, accident prevention regulations and
electromagnetic compatibility (EMC) regulations. Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses
or other protection, and protective ground (earth) connections.
The E200 Design Guide contains instructions for achieving compliance with specific EMC standards.
Within the European Union, all machinery in which this product is used must comply with the following directives:
2006/42/EC: Safety of machinery.
2004/108/EC: Electromagnetic Compatibility.
A Warning contains information which is essential for avoiding a safety hazard.
A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.
WARNING
CAUTION
NOTE

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1.8 Motor
Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the motor shaft is not exposed.
Standard squirrel cage induction motors are designed for single speed operation. If it is intended to use the capability of the drive to run a motor at
speeds above its designed maximum, it is strongly recommended that the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The motor should be installed with a protection
thermistor. If necessary, an electric forced vent fan should be used.
The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive should not be relied upon.
It is essential that the correct value is entered into the Motor Rated Current (B02). This affects the thermal protection of the motor.
1.9 Mechanical brake control
The brake control functions are provided to allow well coordinated operation of an external brake with the drive. While both hardware and software
are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result in
a risk of injury. In any application where the incorrect operation of the brake release mechanism could result in injury, independent protection devices
of proven integrity must also be incorporated.
1.10 Adjusting parameters
Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the
controlled system. Measures must be taken to prevent unwanted changes due to error or tampering.
1.11 Electrical installation
1.11.1 Electric shock risk
The voltages present in the following locations can cause severe electric shock and may be lethal:
• AC supply cables and connections
• Output cables and connections
• Many internal parts of the drive, and external option units
• Unless otherwise indicated, control terminals are single insulated and must not be touched.
1.11.2 Stored charge
The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been
energized, the AC supply must be isolated at least ten minutes before work may continue.

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2 Product information
2.1 E300 Advanced Elevator drive
E300 Advanced Elevator drive features
• Universal high performance drive for asynchronous induction motors and synchronous permanent magnet motors.
• Flexibility with speed and position measurement, supporting multiple devices and all common interfaces
• Analog and digital I/O with single channel Safe Torque Off (STO) input
• Local and Remote keypad options
• NV Media Card for parameter copying and data storage
Configuration
The E300 Advanced Elevator drive, can operate in either Open loop or RFC-A mode with asynchronous induction motors for geared Elevator
applications, or in RFC-S mode with synchronous permanent magnet motors for gearless Elevator applications. The default operating mode for the
E300 Standard Elevator drive is RFC-S mode with this targeted at gearless Elevator applications using PM synchronous motors.
Full support is provided for a both a rotating and static autotune. There is support for a wide range of position feedback devices from the incremental
encoder to high resolution SinCos encoders along with a simulated encoder output as standard onboard the drive.
The E300 Standard Elevator drive also has TuV Nord approval to EN81 for a zero output motor contactor solution using the drives Safe Torque Off
(STO), Drive enable input.
Profile
The default operating profile for the E300 Advanced Elevator drive is Creep to floor mode. Optimization of the profile is possible through the separate
acceleration and deceleration rates along with multiple jerks. Variable speed and current control loop gains are available for the start, travel and stop.
The E300 Advanced Elevator drive additionally offers enhanced profile control:
• Direct to floor mode - decelerates the elevator car directly to the floor following a signal to stop, with no creep speed.
• Peak curve operation - profile peak speed and stopping distance controlled regardless of when the signal to stop is given, optimizing travel time.
• Floor sensor correction - using a floor sensor / limit switch to compensate for rope slip, rope stretch and other mechanical offsets.
• Position controlled short floor operation.
An optional external load cell compensation input can be connected to the drive where required.
Parallel interface
The E300 Standard Elevator drive and control software can support either digital only parallel interfaces (binary or priority speed selection) or digital
parallel interfaces with an analog speed reference. The drive has brake control set-up configured as default with the option of selecting the additional
output motor contactor control.
Programming, monitoring
The E300 Standard Elevator drive has a standard Keypad which allows set-up and optimization of the drive along with monitoring of parameters.
An NV Media Card can be used which allows drive parameters to be uploaded and downloaded. The NV Media Card can also be used to back up the
drive parameter set. The NV Media Card support is via a SMARTCARD or SD card Adaptor and SD card.
The Elevator Connect PC tool allows programming, uploading and downloading of drive parameter sets along with monitoring the E300 Standard
Elevator drive during operation and optimization. The Elevator Connect PC tool is free of charge and can be downloaded from
www.controltechniques.com.
Communications
The E300 Advanced Elevator drive has RS485 serial communications by default. This supports communications to the Elevator controller, PC tools
and Firmware programming. Additional communications protocols are supported via SI option modules.

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2.2 Model number
The way in which the model numbers for the E300 Advanced Elevator drive range is formed is illustrated below:
Figure 2-1 Model number
2.3 Nameplate description
Figure 2-2 Typical drive rating labels
* This label is only applicable to size 7
Date code format
The date code is split into two sections: a letter followed by a number. The letter indicates the year, and the number indicates the week number (within
the year) in which the Solutions Module was built. The letters go in alphabetical order, starting with A in 1990 (B in 1991, C in 1992 etc).
Example:
A date code of W28 would correspond to week 28 of year 2013.
E3
Product Line
E300 Advanced
300 - 1 x STO
RS485 comms
Approvals
Input voltage
Output
voltage
Power rating Customer and
date code
Serial
number
Input
frequency
No.of phases &
Typical input current
Output current rating
0.75 kW
A
EN81-1/2
Refer to
Design Guide
Model
Frame
size
Voltage
Current rating
Drive format
E300 - 032 00050 A
s
A
P
E3
Key to approvals
CE approval Europe
C Tick approval Australia
UL / cUL approval USA & Canada
RoHS compliant Europe
R
Large label *
NOTE

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2.4 Ratings
The E300 Standard Elevator drive is configured for Heavy Duty operation, For constant torque applications or applications which require a high
overload capability, or full torque is required at low speeds (e.g. elevators, hoists). The thermal protection is set to protect force ventilated induction
motors and permanent magnet servo motors by default.
Motor I2t protection defaults to be compatible with:
N
If the application uses a self ventilated (TENV/TEFC) induction motor and increased thermal protection is required for speeds below 50 % base
speed, then this can be enabled by setting Low Speed Thermal Protection Mode (B44) = On (1).
The rating label details the available output current, under the following conditions:
•40°C (104 °F) maximum abient
• 1000 m altitude
• 8 kHz switching frequency
• Typical elevator profile (50% ED)
• IGBT lifetime optimization enabled (reduction of switching frequency based on the drive inverter temperature.
The input current is affected by the supply voltage and impedance. The input current given on the rating label is the typical input current and is stated
for a balanced supply.
Table 2-1 200 V drive and AC fuse ratings
Table 2-2 400 V drive and AC fuse ratings
NOTE
Fuses
The AC supply to the drive must be installed with suitable protection against overload and short-circuits. The following section shows
recommended fuse ratings. Failure to observe this requirement will cause risk of fire.
Model
Max. cont.
input current
Heavy Duty Fuse
Max. cont.
output current
Nom power
@
230 V
Motor power
@
230 V
IEC UL
3 ph Nom Class Nom Class
AAkWhpA A
03200106 20 10.6 2.2 3 25 gG 25 CC, J or T*
04200137 20 13.7 3 3 25 gG 25 CC, J or T*
04200185 28 18.5 4 5 32 30
05200250 31 25 5.5 7.5 40 gG 40 CC, J or T*
06200330 48 33 7.5 10 63 gG 60 CC, J or T*
06200440 56 44 11 15 63 70
07200610 67 61 15 20 80
gG
80
CC, J or T*07200750 84 75 18.5 25 100 100
07200830 105 83 22 30 125 125
Model
Max. cont.
input current
Heavy Duty Fuse
Max. cont.
output current
Nom power
@
400 V
Motor power
@
460 V
IEC UL
3ph Nom Class Nom Class
AAkWhpA A
03400062 13 6.2 2.2 3.0 20
gG
20
CC, J or T*03400078 13 7.8 3 5.0 20 20
03400100 16 10 4 5.0 20 20
04400150 19 15 5.5 10.0 25 gG 25 CC, J or T*
04400172 24 17.2 7.5 10.0 32 30
05400270 29 27 11 20 40 gG 35 CC, J or T*
05400300 30 30 15 40 35
06400350 36 35 15 25 63
gR
40
HSJ or DFJ06400420 46 42 18.5 30 63 50
06400470 60 47 22 30 63 70
07400660 74 66 30 50 100
gG
80
CC, J or T*07400770 88 77 37 60 100 100
07401000 105 100 45 75 125 125
WARNING

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2.4.1 Typical short term overload limits
The maximum overload limit changes depending on the selected motor. Variations in motor rated current, motor power factor and motor leakage
inductance all result in changes in the maximum possible overload due to the thermal models estimation of the motor temperature as a percentage of
its maximum allowed temperature. Typical values for overload are shown in the table below:
Table 2-3 Typical overload limits
2.5 Operating modes
The E300 Advanced Elevator drive is designed to operate in any of the following modes with the default operating mode being RFC-S
Open loop mode
Open loop vector mode
Fixed V/F mode (V/Hz)
RFC - A, Closed loop vector
With position feedback sensor
Sensorless mode without position feedback for rescue operation
RFC - S, Closed loop Servo
With position feedback sensor
Sensorless mode without position feedback for rescue operation
2.5.1 Open loop mode
The drive applies power to the motor at frequencies varied by the user. The motor speed is a result of the output frequency of the drive and slip due
to the mechanical load. The drive can improve the speed control of the motor by applying slip compensation. The performance at low speed depends
on whether Fixed V/F mode or Open loop vector mode is selected.
Vector mode
The voltage applied to the motor is directly proportional to the frequency except at low speed where the drive uses motor parameters to apply the
correct voltage to keep the flux constant under varying load conditions. Typically 100 % torque is available down to 1 Hz for a 50 Hz motor.
Fixed V/F mode
The voltage applied to the motor is directly proportional to the frequency except at low speed where a voltage boost is provided which is set by the
user. This mode can be used for multi-motor applications. Typically 100 % torque is available down to 4 Hz for a 50 Hz motor.
2.5.2 RFC-A
Rotor Flux Control for Asynchronous induction motors RFC-A encompasses closed loop vector control with a position feedback device
With position feedback
For use with induction motors with a feedback device installed. The drive directly controls the speed of the motor using the feedback device to ensure
the rotor speed exactly as demanded. Motor flux is accurately controlled at all times to provide full torque all the way down to zero speed.
Sensorless mode without position feedback for rescue operation
Sensorless mode provides closed loop control without the need for position feedback by using current, voltages and key motor parameters to
estimate the motor speed.
Operating mode Closed loop from cold Closed loop from 100 % Open loop from cold Open loop from 100 %
Heavy Duty overload
Motor rated current = drive rated current 175 % for 40 s 175 % for 5 s 150 % for 60 s 155 % for 8 s
Heavy duty operating mode
The thermal protection is set to protect force ventilated induction motors and permanent magnet servo motors by default. If the application uses a
self ventilated (TENV/TEFC) induction motor and increased thermal protection is required for speeds below 50 % base speed, then this can be
enabled by setting Low Speed Thermal Protection Mode (B44)= On (1).
Operation of motor I2t protection
Motor I2t protection defaults to be compatible with:
• Forced ventilation induction motors
• Permanent magnet servo motors
Total Output Current (J22)
as percentage of motor
rated current
Motor speed as a
percentage of base speed
100 %
Max. permissible
continuous
current
100 %
I t protection operates in this region
2
70 %
50 %
B44
B44
=0
=1

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2.5.3 RFC- S
Rotor Flux Control for Synchronous permanent magnet brushless motors RFC-S provides closed loop control with position feedback device.
With position feedback
For use with permanent magnet brushless motors with a feedback device installed. The drive directly controls the speed of the motor using the
feedback device to ensure the rotor speed is exactly as demanded. Flux control is not required because the motor is self excited by the permanent
magnets which form part of the rotor. Absolute position information is required from the feedback device to ensure the output voltage is accurately
matched to the back EMF of the motor. Full torque is available all the way down to zero speed.
Sensorless mode without position feedback for rescue operation
Sensorless mode provides closed loop control without the need for position feedback by using current, voltages and key motor parameters to
estimate the motor speed.
2.6 Compatible position feedback devices
Table 2-4 Supported feedback devices
* Only BiSS type C encoders are supported.
** This feedback device provides very low resolution feedback and should not be used for applications requiring a high level of performance.
Encoder type Drive encoder type (C01)
Quadrature incremental encoders with or without marker pulse AB (0)
Quadrature incremental encoders with UVW commutation signals for absolute position for permanent magnet motors
with or without marker pulse
AB Servo (3)
Forward / reverse incremental encoders with or without marker pulse FR (2)
Forward / reverse incremental encoders with UVW commutation signals for absolute position for permanent magnet
motors with or without marker pulse
FR Servo (5)
Frequency and direction incremental encoders with or without marker pulse FD (1)
Frequency and direction incremental encoders with UVW commutation signals for absolute position for permanent
magnet motors with or without marker pulse
FD Servo (4)
Sincos incremental encoders SC (6)
Sincos incremental with commutation signals SC Servo (12)
Heidenhain sincos encoders with EnDat comms for absolute position SC EnDat (9)
Stegmann sincos encoders with Hiperface comms for absolute position SC Hiperface (7)
Sincos encoders with SSI comms for absolute position SC SSI (11)
Sincos incremental with absolute position from single sin and cosine signals SC SC (15)
SSI encoders (Gray code or binary) SSI (10)
EnDat communication only encoders EnDat (8)
BiSS communication only encoders* (not currently supported) BiSS (13)
UVW commutation only encoders** (not currently supported) Commutation only (16)

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2.7 Drive features
Figure 2-3 Features of the drive (size 3 to 7)
Key
1. Keypad connection 6. Option module slot 2 11. NV Media Card slot 15. DC bus -
2. Rating label 7. Option module slot 3 12. Braking terminal 16. Motor connections
3. Identification label 8. Relay connections 13. Internal EMC filter 17. AC supply connections
4. Status LED 9. Position feedback connections 14. DC bus + 18. Ground connections
5. Option module slot 1 10. Control connections
13 14
15
16
18 17
19
13
15
16
18 17
19
15
15
16 13 13
16
15
15
19
18
17
16 15 13
18
17
19
18
15
16
19
15
13
17
19

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2.8 Options
Figure 2-4 Drive features and options
Option modules come in two different formats, a standard option module and a large option module. All standard option modules are color-coded in
order to make identification easy, whereas the larger option module is black. All modules have an identification label on top of the module. Standard
option modules can be installed to any of the available option slots on the drive, whereas the large option modules can only be installed to option slot
3. The following tables shows the color-code key and gives further details on their function.
Key
1. Keypad - Local 4. Option module slot 2 7. KI-485 Adaptor
2. Keypad - Remote 5. Option module slot 3
3. Option module slot 1 6. NV Media Card
5
6
7

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Table 2-5 Option module identification
Table 2-6 Keypad identification
Table 2-7 Additional options
Type Color Name Further Details
Feedback
N/A 15 way D type converter Drive encoder input converter
Provides screw terminal interface for encoder wiring and spade terminal for shield
N/A Single ended encoder
interface (15 V or 24 V)
Single ended encoder interface
Provides an interface for single ended ABZ encoder signals such as those from hall
effect sensors. 15 V and 24 V versions are available
Dark Brown SI-Universal Encoder Additional combined encoder input and output interface supporting Incremental,
SinCos, HIPERFACE, EnDAT and SSI encoders.
Fieldbus Beige SI-Ethernet
External Ethernet module that supports EtherNet/IP, Modbus TCP/IP and
RTMoE. The module can be used to provide high speed drive access, global
connectivity and integration with IT network technologies, such as wireless networking
Automation
(I/O expansion) Orange SI-I/O
Extended I/O
Increases the I/O capability by adding the following combinations:
• Digital I/O
• Digital Inputs
• Analog Inputs (differential or single ended)
• Analog Output
• Relays
Automation
(Applications)
Moss Green MCi 200 Machine Control Studio compatible applications processor
2nd processor for running pre-defined and/or customer created application software.
Moss Green MCi 210
Machine Control Studio compatible applications processor (with Ethernet
communications)
2nd processor for running pre-defined and/or customer created application software
with Ethernet communications.
Black SI-Applications Plus
SyPTPro compatible applications processor (with CTNet)
2nd processor for running pre-defined and/or customer created application software
with CTNet support (can only be used on Slot 3).
Type Name Further Details
Keypad
KI-Elv Keypad RTC LCD RTC keypad option
Keypad with LCD display and real time clock
CI-Elv Remote Keypad
LCD Remote keypad option
Keypad with LCD display which can be mounted remotely (KI-485 Adaptor and CT USB comms cable
required)
Type Name Further Details
Back-up
SD Card Adaptor SD card adaptor
Allows the drive to use an SD card for drive back-up
SMARTCARD SMARTCARD
Used for parameter back-up with the drive
Communications
KI-485 Adaptor
485 Comms adaptor
485 Comms adaptor provides 485 communication interface and connection of the remote keypad. This
adaptor supports 115 k Baud, node addresses between 1 to 16 and 8 1 NP M serial mode.
CT USB comms cable Comms cable
CT USB to RJ485 comms cable for use with KI-485 Adaptor to provide communications interface

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2.9 Items supplied with the drive
The drive is supplied with a copy of the safety information booklet, the Certificate of Quality and an accessory kit box including the items shown in
Table 2-8 below.
Table 2-8 Parts supplied with the drive (size 3 to 7)
Description Size 3 Size 4 Size 5 Size 6 Size 7
Control connectors
x 1 x 1
Relay connector
x 1
24 V power supply
connector
x 1
Grounding bracket
x 1
Surface mounting
brackets
x 2 x 2 x 2 x 2 x 2
Grounding clamp
x 1 x 1 x 1
DC terminal cover
grommets
x 2
Termi n al nu ts
M6 x 11
Supply and motor
connector
x 1 x 1 x 1
Finger guard
grommets
x 3 x 2
51 52

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2.10 EMC filters
2.10.1 Internal EMC filter
It is recommended that the internal EMC filter be kept in place unless there is a specific reason for removing it, for example the drive is part of a
Regen system or there is excessive ground leakage current in the system.
The internal EMC filter reduces radio-frequency emission into the line power supply. Where the motor cable is short, it permits the requirements of EN
61800-3:2004 to be met for the second environment. For longer motor cables the filter continues to provide a useful reduction in emission levels, and
when used with any length of shielded motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will be disturbed. It is
recommended that the filter be used in all applications unless the instructions given above require it to be removed, or where the ground
leakage current is unacceptable.
2.10.2 Standard external EMC filter
The external EMC filter for all drive size can be either footprint or bookcase mounted, the details for each EMC filter is provided in the following.
Table 2-9 External EMC filter data
The external EMC filters for sizes 3 to 6 can be footprint mounted or bookcase mounted.
2.10.3 Compact external EMC filters
The external Compact EMC filter for size 3, 4 and 5, drives can be bookcase mounted, the details for each of the Compact EMC filters is provided
following.
Table 2-10 External Compact EMC filter data
N
When using the external Compact EMC filters an additional AC input line reactor is required which is selected to meet the requirements of EN 12015
If the drive is used with ungrounded (IT) supplies, the internal EMC filter must be removed unless additional motor ground fault protection
is installed.
The power supply must be removed prior to removing the internal EMC filter.
WARNING
WARNING
Model CT part number Weight
kg Ib
200 V
03200050 to 03200106 4200-3230 1.9 4.20
04200137 to 04200185 4200-0272 4.0 8.82
05200250 4200-0312 5.5 12.13
06200330 to 06200440 4200-2300 6.5 14.3
07200610 to 07200830 4200-1132 6.9 15.2
400 V
03400025 to 03400100 4200-3480 2.0 4.40
04400150 to 04400172 4200-0252 4.1 9.04
05400270 to 05400300 4200-0402 5.5 12.13
06400350 to 06400470 4200-4800 6.7 14.8
07400660 to 07401000 4200-1132 6.9 15.2
575 V
05500030 to 05500069 4200-0122 7.0 15.4
06500100 to 06500350 4200-3690 7.0 15.4
07500440 to 07500550 4200-0672
690 V
07600190 to 07600540 4200-0672
Model CT part number Weight
kg lb
400 V
03400025 to 03400100 4200-6126 0.4 0.88
4200-6219 0.6 1.32
04400150 to 04400172 4200-6220 0.7 1.54
05400270 to 05400300 4200-6221-01 1.7 3.75
NOTE

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2.11 AC input line reactors
The AC power supply current harmonics for the complete Elevator system will be the vector sums of the harmonic currents for all of the individual
electrical loads in the system. Usually the main drive will dominate the electrical load, and it will be sufficient to ensure that these meet the harmonic
requirements detailed in IEC 61000-3-12 (EN 12015). Where drives are also used for ancillary functions such as door opening, ventilation etc., it may
be necessary to ensure that their harmonic contributions are not excessive, although generally their power ratings will be too small to be significant.
AC input line reactors must be provided in order to maintain the harmonics below the required levels detailed in IEC 61000-3-12 (EN 12015), the
following table provides details of suitable AC input line reactors to meet this standard while operating at rated power. Note the correct value reactor
depends upon the maximum input power for the particular Elevator system, and not necessarily the drive model / rating. For a given application, it is
important the actual maximum input power is measured / estimated and the correct reactor value calculated in inverse proportion to the power.
Where input line reactors are not required to meet IEC 61000-3-12 (EN 12015) line reactors may still be required due to power supply quality issues,
poor phase balance, severe disturbances etc in this case refer to section 4.11 Supplies requiring Input line reactors on page 72.
Drive model
AC Input Line reactor
Inductance
mH
Current rating
A
Input power
kW
03200050 6 3.8 0.75
03200066 5 5.0 1.1
03200080 3 6.2 1.5
03200106 3 8.1 2.2
04200137 2.0 10.4 3.0
04200185 1.5 14 4.0
05200250 0.75 19.7 5.5
06200330 0.40 26.5 7.5
06200440 0.40 34.5 11.0
07200610 0.19 47.76 15.0
07200750 0.178 57.97 18.5
07200830 0.089 64.68 22.0
03400025 18 1.8 0.75
03400031 15 2.2 1.1
03400045 11 3.2 1.5
03400062 8 5.1 2.2
03400078 5 6.7 3.0
03400100 4 8.8 4.0
04400150 2.0 12.6 5.5
04400172 2.0 14.4 7.5
05400270 1.5 22 11.0
05400300 1.5 24.4 15.0
06400350 0.80 29.0 15.0
06400420 0.80 34.5 18.5
06400470 0.80 38.4 22.0
07400660 0.315 55.79 30.0
07400770 0.190 65.23 37.0
07401000 0.190 83.33 45.0
05500030 19 2.2 1.5
05500040 13 3.0 2.2
05500069 7 5.1 4.0
06500100 4.0 8.4 5.5
06500150 4.0 12.3 7.5
06500190 2.0 15.8 11.0
06500230 2.0 19.1 15.0
06500290 1.5 22.6 22.0
06500350 1.0 29.5 30.0
07500440 1.0 33.8 37.0
07500550 1.0 38.6 45.0
NOTE

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3 Mechanical installation
This chapter describes how to use all mechanical details to install the drive. The drive is intended to be installed in an enclosure. Key features of this
chapter include:
• Installing the drive
• Option module installation
• Terminal location and torque settings
3.1 Safety information
3.2 Installation
The following considerations must be made for the installation:
3.2.1 Access
Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with.
The IP (Ingress Protection) rating of the drive is installation dependent. For further information refer to the E200 Design Guide.
3.2.2 Environmental protection
The drive must be protected from:
• Moisture, including dripping water or spraying water and condensation. An anti-condensation heater may be required, which must be switched Off
when the drive is running.
• Contamination with electrically conductive material
• Contamination with any form of dust which may restrict the fan, or impair airflow over various components
• Temperature beyond the specified operating and storage ranges
• Corrosive gasses
During installation it is recommended that the vents on the drive are covered to prevent debris (e.g. wire off-cuts) from entering the drive.
3.2.3 Cooling
The heat produced by the drive must be removed without its specified operating temperature being exceeded. Note that a sealed enclosure gives
much reduced cooling compared with a ventilated one, and may need to be larger and/or use internal air circulating fans.
3.2.4 Electrical safety
The installation must be safe under normal and fault conditions.
3.2.5 Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided which can be metal and/or polymeric. Polymer
must meet requirements which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum
thickness. Air filter assemblies to be at least class V-2.
3.2.6 Electromagnetic compatibility
Variable speed drives are powerful electronic circuits which can cause electromagnetic interference if not installed correctly, with careful attention to
the layout of the wiring. Some simple routine precautions can prevent disturbance to typical industrial control equipment.
If it is necessary to meet strict emission limits, or if it is known that electromagnetically sensitive equipment is located nearby, then full precautions
must be observed. In-built into the drive, is an internal EMC filter, which reduces emissions under certain conditions. If these conditions are exceeded,
then the use of an external EMC filter (located very close to the drives input) may be required.
3.2.7 Hazardous areas
The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified.
Follow the instructions
The mechanical and electrical installation instructions must be adhered to. Any questions or doubt should be referred to the supplier of the
equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and any external option unit, and the way
in which they are operated and maintained, comply with the requirements of the Health and Safety at Work Act in the United Kingdom or
applicable legislation and regulations and codes of practice in the country in which the equipment is used.
Competence of the installer
The drive must be installed by professional assemblers who are familiar with the requirements for safety and EMC. The assembler is
responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.
Enclosure
The drive is intended to be mounted in an enclosure which prevents access except by trained and authorized personnel, and which
prevents the ingress of contamination. It is designed for use in an environment classified as pollution degree 2 in accordance with IEC
60664-1. This means that only dry, non-conducting contamination is acceptable.
WARNING
WARNING
WARNING
NOTE

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3.3 Terminal cover removal
3.3.1 Removing the terminal covers
Figure 3-1 Location and identification of terminal covers (size 3 to 7)
Isolation device
The AC and / or DC power supply must be disconnected from the drive using an approved isolation device before any cover is removed
from the drive or before any servicing work is performed.
Stored charge
The drive contains capacitors that remain charged to a potentially lethal voltage after the AC and / or DC power supply has been
disconnected. If the drive has been energized, the power supply must be isolated for at least ten minutes before work may continue.
Normally the capacitors are discharged by an internal resistor. Under certain unusual fault conditions, it is possible that the capacitors
may fail to discharge, or be prevented from being discharged by a voltage applied to the output terminals. If the drive has failed in a
manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case consult Control
Techniques or their authorized distributor.
WARNING
WARNING
3
DC / Braking
terminal cover
Control / AC /
Motor terminal cover
DC / Braking
terminal cover
AC / Motor
terminal cover Control terminal
cover
4
Control / AC /
Motor terminal cover
DC / Braking
terminal cover
7
AC / DC
terminal cover
Motor / Braking
terminal cover
Control terminal
cover
DC / Braking
terminal cover
left
Control
terminal cover
AC / Motor
terminal cover
DC / Braking
terminal cover
right
6
5