Emerson unidrive m300 User manual

Quick Start Guide
Unidrive M300
Frame sizes 1 to 4
Enhance throughput with
Machine Safety
Part Number: 0478-0039-05
Issue: 5
Unidrive M300 Quick Start Guide English Iss4.book Page 1 Wednesday, July 16, 2014 8:38 AM

This guide is intended to provide basic information required in order to set-up a drive to run a motor.
For more detailed installation information, please refer to the Unidrive M300 User Guide which is
available to download from:
www.controltechniques.com/userguides or www.emersonindustrial.com/en-EN/leroy-somer-motors-
drives/downloads/Pages/manuals.aspx
Warnings, Cautions and Notes
Copyright © July 2014
Issue Number: 5
A Warning contains information which is essential for avoiding a safety hazard.
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
A Note contains information, which helps to ensure correct operation of the product.
This guide does not include safety information. Incorrect installation or operation of the
drive, could cause personnel injury or equipment damage. For essential safety
information, please refer to the Unidrive M300 User Guide or the safety booklet supplied
with the drive.
WARNING
CAUT IO N
NOTE
WARNING
Unidrive M300 Quick Start Guide English Iss4.book Page 2 Wednesday, July 16, 2014 8:38 AM

Unidrive M300 Quick Start Guide
Issue Number: 5
Contents
1 Product information ....................................................................................7
1.1 Ratings .................................................................................................................... 7
2 Options .........................................................................................................8
3 Mechanical installation ...............................................................................9
4 Electrical installation .................................................................................11
4.1 AC supply requirements ........................................................................................ 11
4.2 External braking resistor ........................................................................................ 11
4.3 Ground leakage ..................................................................................................... 12
4.4 Control terminal configurations and wiring ............................................................. 14
4.5 EMC ....................................................................................................................... 20
4.6 SAFE TORQUE OFF (STO) .................................................................................. 21
5 Keypad and display ...................................................................................22
5.1 Saving parameters ................................................................................................ 23
5.2 Restoring parameter defaults ................................................................................ 23
6 Basic parameters (Menu 0) .......................................................................24
6.1 Menu 0: Basic parameters ..................................................................................... 24
7 Running the motor ....................................................................................30
8 NV Media Card Operation .........................................................................31
9 UL listing information ...............................................................................32
9.1 General .................................................................................................................. 32
9.2 Mounting ................................................................................................................ 32
9.3 Environment .......................................................................................................... 32
9.4 Electrical ratings .................................................................................................... 32
9.5 Opening of branch circuit ....................................................................................... 32
9.6 Electrical installation .............................................................................................. 32
9.7 cUL requirements for frame size 4 ......................................................................... 33
9.8 Motor overload protection ...................................................................................... 33
9.9 Motor overspeed protection ................................................................................... 33
9.10 Thermal memory retention ..................................................................................... 33
9.11 Group installation ................................................................................................... 34
9.12 UL listed accessories ............................................................................................. 34
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4Unidrive M300 Quick Start Guide
Issue Number: 5
Declaration of Conformity
This declaration applies to Unidrive M variable speed drive products, comprising models numbers as shown below:
The AC variable speed drive products listed above have been designed and manufactured in accordance with the
following European harmonized standards:
EN 61000-3-2:2006 Applicable where input current <16 A. No limits apply for professional equipment where input
power >1 kW.
Control Techniques Ltd
The Gro
Newtown
Powys
UK
SY16 3BE
Moteurs Leroy-Somer
Usine des Agriers
Boulevard Marcellin Leroy
CS10015
16915 Angoulême Cedex 9
France
Maaa-bbcddddd Valid characters:
aaa 100, 101, 200, 201, 300, 400
bb 01, 02, 03, 04, 05, 06, 07, 08
c1, 2, 4, 5 or 6
ddddd
00017, 00024, 00033, 00042
00013, 00018, 00023, 00024, 00032, 00033, 00041, 00042, 00056, 00075
00056, 00073, 00094, 00100
00133, 00135, 00170, 00176
00030, 00040, 00069, 00250, 00270, 00300
00100, 00150, 00190, 00230, 00290, 00330, 00350, 00420, 00440, 00470
00190, 00240, 00290, 00380, 00440, 00540, 00550, 00610, 00660, 00750, 00770, 00830,
01000
00630, 00860, 01160, 01320, 01340, 01570
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - safety requirements -
electrical, thermal and energy
EN 61800-3:2004 Adjustable speed electrical power drive systems. EMC product standard
including specific test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC). Generic standards. Immunity
standard for industrial environments
EN 61000-6-4:2007 Electromagnetic compatibility (EMC). Generic standards. Emission
standard for industrial environments
EN 61000-3-2:2006 Electromagnetic compatibility (EMC), Limits, Limits for harmonic current
emissions (equipment input current <16 A per phase)
EN 61000-3-3:2008
Electromagnetic compatibility (EMC), Limits, Limitation of voltage
fluctuations and flicker in low-voltage supply systems for equipment with
rated current <16 A
Unidrive M300 Quick Start Guide English Iss4.book Page 4 Wednesday, July 16, 2014 8:38 AM

Unidrive M300 Quick Start Guide 5
Issue Number: 5
These products comply with the Low Voltage Directive 2006/95/EC, the Electromagnetic Compatibility Directive
2004/108/EC.
These electronic drive products are intended to be used with appropriate motors, controllers,
electrical protection components and other equipment to form complete end products or
systems. Compliance with safety and EMC regulations depends upon installing and
configuring drives correctly, including using the specified input filters. The drives must be
installed only by professional assemblers who are familiar with requirements for safety and
EMC. The assembler is responsible for ensuring that the end product or system complies
with all the relevant laws in the country where it is to be used. Refer to the User Guide. An
EMC Data Sheet is also available giving detailed EMC information.
Declaration of Conformity (including 2006 Machinery Directive)
This declaration applies to Unidrive M variable speed drive products, comprising models numbers as shown below:
This declaration relates to these products when used as a safety component of a machine. Only the SAFE
TORQUE OFF function may be used for a safety function of a machine. None of the other functions of the
drive may be used to carry out a safety function.
These products fulfil all the relevant provisions of Directive 2006/42/EC (The Machinery Directive).
EC type-examination has been carried out by the following notified body:
TÜV Rheinland Industrie Service GmbH
Alboinstraße 56
12103 Berlin, Germany
Notified Body identification number: 0035
EC type-examination certificate number: 01/205/5383.00/14 and 01/205/5387.00/14
Maaa-bbbbbbbbb Valid characters:
aaa 300, 400
bbbbbbbbb
01100017A, 01100024A, 01200017A, 01200024A, 01200033A, 01200042
02100042A, 02100056A, 02200024A, 02200033A, 02200042A, 02200056A, 02200075A,
02400013A, 02400018A, 02400023A,
02400032A, 02400041A
03200100A, 03400056A, 03400073A, 03400094A
04200133A, 04200176A, 04400135A, 04400170A
05200250A, 05400270A, 05400300A, 05500030A, 05500040A, 05500069A
06200330A, 06200440A, 06400350A, 06400420A, 06400470A, 06500100A, 06500150A,
06500190A, 06500230A, 06500290A,
06500350A
07200610A, 07200750A, 07200830A, 07400660A, 07400770A, 07401000A, 07500440A,
07500550A, 07600190A, 07600240A,
07600290A, 07600380A, 07600440A, 07600540A
08201160A, 08201320A, 08401340A, 08401570A, 08500630A, 08500860A, 08600630A,
08600860A
T. Alexander
VP Technology
Date: 29th May 2014
Place: Newtown, Powys. UK
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6Unidrive M300 Quick Start Guide
Issue Number: 5
The harmonised standards used are shown below:
Person authorised to compile the technical file:
C Hargis
Chief Engineer
Newtown, Powys. UK
IMPORTANT NOTICE
These drive products are intended to be used with appropriate motors, sensors, electrical protection
components and other equipment to form complete systems. It is the responsibility of the installer to
ensure that the design of the complete machine, including its safety-related control system, is carried out
in accordance with the requirements of the Machinery Directive and any other relevant legislation. The use
of a safety-related drive in itself does not ensure the safety of the machine.
Compliance with safety and EMC regulations depends upon installing and configuring inverters correctly.
The inverters must be installed only by professional assemblers who are familiar with requirements for
safety and EMC. The assembler is responsible for ensuring that the end product or system complies with
all the relevant laws in the country where it is to be used. Refer to the User Guide.
EN 61800-5-1:2007 Adjustable speed electrical power drive systems. Safety requirements. Electrical,
thermal and energy
EN 61800-5-2:2007 Adjustable speed electrical power drive systems. Safety requirements. Functional
EN ISO 13849-1:2008 Safety of machinery. Safety-related parts of control systems. General principles for
design
EN ISO 13849-2:2008 Safety of machinery. Safety-related parts of control systems. Validation
EN 62061:2005 Safety of machinery. Functional safety of safety related electrical, electronic and
programmable electronic control systems
T. Alexander
VP Technology
Date: 9th April 2014
Place: Newtown, Powys. UK
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Unidrive M300 Quick Start Guide 7
Issue Number: 4
1 Product information
1.1 Ratings
Model
Input
phases
Max.
cont
input
current
Max input
fuse rating
Nominal cable size Output current
European USA
1 Ph 3 Ph Input Output Input Output
Max.
cont
output
current
Nominal
power
Motor
power
ph A A A mm2mm2AWG AWG A kW hp
01100017 1 8.7 10 1 1 16 16 1.7 0.25 0.33
01100024 1 11.1 16 1 1 14 16 2.4 0.37 0.5
01200017 1 4.5 6 1 1 16 16 1.7 0.25 0.33
01200024 1 5.3 6 1 1 16 16 2.4 0.37 0.5
01200033 1 8.3 10 1 1 16 16 3.3 0.55 0.75
01200042 1 10.4 16 1 1 16 16 4.2 0.75 1
02100042 1 18.8 20 2.5 1 12 16 4.2 0.75 1
02100056 1 24 25 4 1 10 16 5.6 1.1 1.5
02200024 1 / 3 5.3/4.1 6 6 1 1 16 16 2.4 0.37 0.5
02200033 1 / 3 8.3/6.7 10 10 1 1 16 16 3.3 0.55 0.75
02200042 1 / 3 10.4/7.5 16 10 1 1 16 16 4.2 0.75 1
02200056 1 / 3 14.9/11.3 20 15 2.5/1.5 1 12/14 16 5.6 1.1 1.5
02200075 1 / 3 18.1/13.5 20 15 2.5 1 12 16 7.5 1.5 2
02400013 3 2.4 6 1 1 16 16 1.3 0.37 0.5
02400018 3 2.9 6 1 1 16 16 1.8 0.55 0.75
02400023 3 3.5 6 1 1 16 16 2.3 0.75 1
02400032 3 5.1 61 116163.21.11.5
02400041 3 6.2 10 1 1 16 16 4.1 1.5 2
03200100 1 / 3 23.9/17.7 25 20 4 1.5 10/12 14 10 2.2 3
03400056 3 8.7 10 1 1 14 16 5.6 2.2 3
03400073 3 12.2 16 1.5 1 12 16 7.3 3 3
03400094 3 14.8 16 2.5 1.5 12 14 9.4 4 5
04200133 1 / 3 23.7/16.9 25 20 4/2.5 2.5 10 12 13.3 3 3
04200176 3 21.3 25 4 2.5 10 12 17.6 4 5
04400135 3 16.3 20 2.5 2.5 10 12 13.5 5.5 7.5
04400170 3 20.7 25 4 2.5 10 12 17 7.5 10
The nominal cable sizes shown in the table above, are provided as a guide only. Ensure
that the cables used conform to the local wiring regulations.
NOTE
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8Unidrive M300 Quick Start Guide
Issue Number: 4
Figure 1-1 Model number structure
2Options
Table 2-1 System Integration (SI) option module identification
Type Option module Color Name Further details
Fieldbus
Purple SI-PROFIBUS
See relevant option
module User Guide
Medium
Grey SI-DeviceNet
Light Grey SI-CANopen
Beige SI-Ethernet
Brown Red SI-EtherCAT
Automation
(I/O expansion) Orange SI-I/O
Product line:
Frame size:
Current Rating :
Heavy Duty current rating x10
Drive Format :
A – AC in AC out
Voltage rating:
1 - 100 V (100 - 120 10 %)±
2 - 200 V (200 - 240 10 %)±
4 - 400 V (380 - 480 10 %)±
5 - 575 V (500 - 575 10 %)±
6 - 690 V (500 - 690 10 %)±
Derivative Electrical Specifications
M300 - 03 4 00073 A
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Unidrive M300 Quick Start Guide 9
Issue Number: 4
Table 2-2 Adaptor Interface (AI) option module identification
3 Mechanical installation
The drives can be panel mounted with 0 mm space between the drives. For further information on
mechanical installation refer to the Drive User Guide.
To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip
by approximately 30° in a counter clockwise direction, and then slide the cover down.
Type Option module Name Further Details
Communications AI-485 Adaptor
See Drive User Guide
Backup AI-Backup Adaptor
Drive
Size
HWD M1M2∅AB
mm in mm in mm in mm in mm in mm in mm in mm in
1 160 6.30 75 2.95 130 5.12 143 5.70 53 2.08 5 0.2
0.00 0.00 100 3.93
2 205 8.07 78 3.07 150 5.91 194 7.63 55 2.17 5 0.2
3 226 8.90 90 3.54 160 6.30 215 8.46 70.7 2.80 5 0.2
4 277 10.91 115 4.53 175 6.89 265 10.43 86 3.40 6 0.23
A
W
M2
M2
BD
BA
HM1
Cover
release
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10 Unidrive M300 Quick Start Guide
Issue Number: 4
Table 3-1 Tools required
Table 3-2 Recommended torque settings
Figure 3-1 Feature diagram (size 2 shown)
Tool Location Size 1 Size 2 Size 3 Size 4
Small terminal screwdriver Control, relay and STO terminals 9999
3mm Flat-bladed screwdriver Power terminals 9
5mm Flat-bladed screwdriver Terminal cover 9999
Pozidrive 1 screwdriver AC power terminals 9
Pozidrive 2 screwdriver Power terminals 999
Torx 10 driver EMC & MOV screws 9999
Torx 15 driver Fan screw 9
Torx 20 driver Fan screw 999
Model size Terminal block
description Torque settings
All Control terminals 0.2 N m (0.15 Ib ft)
Relay terminals 0.5 N m (0.37 Ib ft)
1Power terminals 0.5 N m (0.37 Ib ft)
2, 3, 4 1.4 N m (1.03 Ib ft)
6
8
9
5
7
12
4
1
3
2
11
10
2
13
3
Key
1. Rating label (On side of drive)
2. Identification label
3. Option module connection
4. Relay connections
5. Control connections
6. Braking terminal
7. Internal EMC filter screw
8. DC bus +
9. DC bus -
10. Motor connections
11. AC supply connections
12. Ground connections
13. SAFE TORQUE OFF connections
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