Emerson EVH Series User manual

Copeland™Commercial HVACR
Variable Frequency Drive – EVH Series
Installation Manual

2
Table of Contents
Safety Precautions......................................................................................................................................3
Step 1 – Copeland EVHDrive Overview....................................................................................................4
Receiving and Inspection..........................................................................................................................................................4
Real TimeClock Activation.......................................................................................................................................................4
Rating Label............................................................................................................................................................................... 5
Keypad Button Overview.......................................................................................................................................................... 5
Nomenclature............................................................................................................................................................................. 6
Step 2 - Copeland EVHDrive Installation..................................................................................................7
Dimensions and Weights.......................................................................................................................................................... 7
Mounting & FR1-FR6 Mounting Instructions......................................................................................................................... 8
Grommets Install......................................................................................................................................................................13
Power Wiring Selection...........................................................................................................................................................14
Wire Stripping Lengths............................................................................................................................................................15
Cable Routing...........................................................................................................................................................................16
Ground Wiring ...............................................................................................................................................................................................17
CircuitBreakers........................................................................................................................................................................18
Branch CircuitShort CircuitProtection...................................................................................................................................19
Cable and Fuse Guidelines..................................................................................................................................................... 22
Panel Mounting......................................................................................................................................................................... 27
EMC Installation....................................................................................................................................................................... 28
International EMC Installation ................................................................................................................................................ 29
Install in corner-grounded network........................................................................................................................................ 30
Verifying Rotation..................................................................................................................................................................... 30
Step 3 - Control Board Layout.................................................................................................................. 31
I/O Terminal Connections........................................................................................................................................................ 32
Step 4 - Drive Startup and Setup...............................................................................................................33
Main Menu Navigation.............................................................................................................................................................. 33
Startup Wizard.....................................................................................................................................................................................34
PID and AdvancedApp. Startup .............................................................................................................................................34
Bypass Unit Information............................................................................................................................35
Dimensional Drawings for Bypass Units.......................................................................................................................................37
Wiring....................................................................................................................................................................................................42
Electrical Schematic examples........................................................................................................................................................44
Motor Wiring........................................................................................................................................................................................46
Grounding.............................................................................................................................................................................................47
Setup & Operation..............................................................................................................................................................................48
Scan for more information or visit
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3
Safety Precautions
Before Performing the Installation
•
It is strongly recommended to read
through this entire manual for safe and
correct installation
•
Disconnect the power supply of thedevice.
•
Ensure that the devices cannot be accidentally
restarted.
•
Verify isolation from thesupply.
•
Earth and short circuit thedevice.
•
Cover or enclose any adjacent livecomponents.
•
Only suitably qualified personnel in
accordance with EN 50110-1/-2 (VDE 0105
Part 100) may work on thisdevice/system.
•
Before installation and before touching the
device, ensure that you are free of electrostatic
charge.
•
The functional earth (FE, PES) must be
connected to the protective earth (PE) or the
potential equalization.
•
The system installer is responsible for
implementing thisconnection.
•
Connecting cables and signal lines shouldbe
installed so that inductive or capacitive
interference does not impair the automation
functions.
•
Install automation devices and relatedoperating
elements in such a way that they are well
protected against unintentionaloperation.
•
Suitable safety hardware and software
measures should be implemented for the I/O
interface so that an open circuit on the signal
side does not result in undefined states in the
automationdevices.
•
Ensure a reliable electrical isolation of the extra-
low voltage of the 24 V supply. Only use power
supply units complying with IEC 60364-4-41
(VDE 0100 Part 410) or HD384.4.41 S2.
•
Deviations of the input voltage from the rated
value must not exceed the tolerance limits givenin
the specifications, otherwise this may cause
malfunction and dangerousoperation.
•
Emergency stop devices complying with IEC/EN
60204-1 must be effective in all operating modes
of the automation devices. Unlatching the
emergency-stop devices must not cause arestart.
•
Measures should be taken to ensure the proper restart
of programs interrupted after a voltage dip or failure.
•
This should not cause dangerousoperating
states even for a short time. If necessary,
emergency-stop devices should be
implemented.
•
Wherever faults in the automation system may
cause injury or material damage, external
measures must be implemented to ensure a
safe operating state in the event of a fault or
malfunction (for example, by means ofseparate
limit switches, mechanical interlocks, and so
on).
•
Depending on their degree of protection,
adjustable frequency drives may contain live
bright metal parts, moving or rotating
components, or hot surfaces during and
immediately afteroperation.
•
Removal of the required covers, improper
installation, or incorrect operation of motor or
adjustable frequency drive may cause the
failure of the device and may lead to serious
injury ordamage.
•
The electrical installation must be carriedout
in accordance with the relevant regulations
(for example, with regard to cable cross
sections, fuses,PE).
•
Installations containing adjustable frequency
drives must be provided with additional
monitoring and protective devices in
accordance with the applicable safety
regulations. Modifications to the adjustable
frequency drives using the operating software
are permitted.
•
All covers and doors must be kept closedduring
operation.
•
Never touch live parts or cable connections of the
adjustable frequency drive after it has been
disconnected from the power supply. Due to the
charge in the capacitors, these parts may still be
live after disconnection. Fit appropriate warning
signs.
ELECTRICAL SHOCK HAZARD
Disconnect and lock out power before serv
icing.
Discharge all capacitors before servicing.
Use compressor with grounded system only.
Molded electrical plug must be used whenrequired.
Refer to original equipment wiring diagrams.
Electrical connections must be made by qualified electrical personnel
.
Failure to follow these warnings could result in
serious personal injury.
WARNING

4
Step 1 — Copeland EVH Overview
This chapter describes the purpose and contents
of this manual, the receiving inspection
recommendations, and the Copeland EVH
Series open drive catalog numbering system.
It is recommended to read through theentire
document before attempting to install the
drive.
Use QRcode ontable of contents page to
reach our EVH AE bulletin forsupporting
information that is not included inthis
manual.
How to Use this Manual
The purpose of this manual isto provide you with
information necessary to install, start-up, and set-
up the Emerson Copeland commercial HVACR
variable frequency drive (VFD), EVH drive. To
provide forsafe installation and operation of the
equipment, read the safety guidelines at the
beginning of this manual and follow the
procedures outlined in the following chapters
before connecting power tothe Copeland VFD.
Keep this operating manual handy and distribute
to all users, technicians and maintenance
personnel for reference.
Receiving and Inspection
The Copeland EVH VFD has met a stringent
series of factory quality requirements before
shipment. It ispossible that packaging or
equipment damage may have occurred during
shipment. After receiving your Copeland VFD,
please check for the following:
Check to make sure that the package includes
the install manual, quick start guide, and
accessory packet. The accessory packet
includes:
●
Rubber grommets
●
Control cable groundingclamps
●
Additional groundingscrew
Inspect the unit to ensure it was not damaged
during shipment.
Make sure that the part number indicated on the
nameplate corresponds with the catalog number
on your order.
If shipping damage has occurred, please
contact and file a claim with the carrier
involved immediately.
If the delivery does not correspond to your
order, please contact your Emerson electrical
representative.
Note: Do not destroy the packing. The template printed
on the protective cardboard can be used for marking the
mounting points of the Copeland VFD on the wall or in a
cabinet.
Real Time Clock Battery Activation
To activate the real time clock (RTC) functionality in the
EVH VFD, the RTC battery (already mounted in the
drive) must be connected to the control board.
Simply remove the primary drive cover, locate the RTC
battery directly below the keypad, and connect the white
2-wire connector to the receptacle on the control board.
Figure 1. RTC Battery Connection
Table 1. Common Abbreviations
Abbreviation Definition
VT Variabletorquewith lowoverloadrating(110%)
IH HighOverload(150%)
IL Low Overload(110%)
VFD Variable Frequency Drive

5
Rating Label/Carton Label Keypad ButtonOverview

6
Nomenclature:
Product Family Basic Sizing Data Critical Features/Options
Output Amps
208-240V
4D8=4.8A
6D6=6.6A
7D8=7.8A
011=11A
012=12A
017=17A
025=25A
031=31A
048=48A
061=61A
075=75A
088=88A
114=114A
143=143A
170=170A
211=211A
261=261A
312=312A
380-500V
3D3=3.3A
4D3=4.3A
5D6=5.6A
7D6=7.6A
9D0=9.0A
012=12A
016=16A
023=23A
031=31A
038=38A
046=46A
061=61A
072=72A
087=87A
105=105A
140=140A
170=170A
205=205A
261=261A
310=310A
525-600V
4D5=4.5A
7D5=7.5A
010=10A
013=13A
018=18A
022=22A
027=27A
034=34A
041=41A
052=52A
062=62A
080=80A
100=100A
125=125A
144=144A
208=208A
250=250A
Platform:
H:Gen,Duty HVACR Input Voltage 2:200-240V
4:380-480V
5:525-600V
Onboard Comms
B:BACnet/Modbus Option Spot
N:None
B:Bypass
Output
Voltage
2:200-240V 3Ø
4:380-480V 3Ø
5:525-600V 3Ø
Product type
V:Variable
Frequency Drive Human Interface
R:Removable LCD Keypad
Phases Input
3:3Ø
Electronics
E V
H
-
34 4 7
D
6
-
R
2
1 B
D
N
Hardware Protections
D:Onboard DC Link Choke
E:Onboard DC Chok
e
& EMI filter
Enclosure
IP Rating
IP21=21
IP54=54

7
Step 2 — Copeland EVH Drive Installation
Dimensions and Weights
Approximate dimensions in inches (mm)
Frame
size D H1 H2 H3 W1 W2 W3 W4
Ø
Weight
lb (kg)
FR1
7.91
12.87
12.28
11.50
6.02
4.80
3.94
3.94
0.28
14.33
(200.9) (327.0) (312.0) (292.0) (153.0) (122.0) (100.0) (100.0) (7.0)
(6.5)
FR2
9.63
16.50
15.98
14.96
6.61
5.28
3.54
3.54
0.28
23.37
(244.7)
(419.0)
(406.0)
(380.0)
(167.8)
(134.0)
(90.0)
(90.0)
(7.0)
(10.6)
FR3
10.44
21.97
21.46
20.41
8.06
7.24
4.92
4.92
0.35
49.82
(265.1) (558.0) (545.0) (518.5) (204.6) (184.0) (125.0) (125.0) (9.0)
(22.6)
FR4
11.57
24.80
24.31
23.26
9.36
9.13
8.07
8.07
0.35
77.60
(294.0) (630.0) (617.5) (590.7) (237.7) (232.0) (205.0) (205.0) (9.0)
(35.2)
FR5
13.41
34.98
29.65
27.83
11.34
11.10
8.66
8.66
0.35
154.32
(340.7) (888.5) (753.0) (707.0) (288.0) (282.0) (220.0) (220.0) (9.0)
(70.0)
FR6
14.61
40.75
33.27
31.38
19.13
18.90
15.75
15.75
0.35
246.91
(371) (1035) (845) (797) (486) (480) (400) (400) (9.0)
(112)

8
Mounting
For mounting space guidelines please follow the below diagram and table. Then find the correct frame size mounting
instructions.
- Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0mm (in) for FR1, FR2, FR3, FR4.
- The below guidelines apply unless testing has been completed to validate a design outside of these
recommendations. This work must be done in collaboration with Emerson Application Engineering.

9
FR1 Mounting Instructions
Step 1: Lift the drive out from the carton. Remove the
packaging.
Step 2: Attach the drive to the mounting plate with
four M5x15 or 3/16 inch screws and four M5 or 3/16
inch nuts. The opening dimensions on the mounting
plate should follow required dimensions (refer to the
drive mounting template printed on the
outside carton).
FR2 Mounting Instructions
Step 1: Lift the drive out from the carton. Remove the
packaging.
Step 2: Attach the drive to the mounting plate with four
M5x15 or 3/16 inch screws and four M5 or 3/16 inch
nuts. The opening dimensions on the mounting plate
should follow required dimensions (refer to the drive
mounting template printed on the outside carton).

10
FR3 Mounting Instructions
Step 1: Lift the drive out from the carton. Remove
the packaging.
Step 2: Attach the drive to the mounting plate with
four M6x15 or 1/4 inch screws and four M6 or 1/4
inch nuts. The opening dimensions on the mounting
plate should follow required dimensions (refer to the
drive mounting template printed on the
outside carton).
FR4 Mounting Instructions
Step 1: Lift the drive out from the carton. Remove the
packaging.
Step 2: Attach the drive to the mounting plate with four
M8x15 or 3/8 inch screws and four M8 or 3/8 inch nuts.
The opening dimensions on the mounting plate should
follow required dimensions (refer to the drive mounting
template printed on the outside carton).

11
FR5 Mounting Instructions
Step 1: Remove the carton from the drive.
Step 2: Remove the four screws (used to fix the drive to the pallet) with an M8 or 3/8 inch wrench
Step 3: Use a hook to lift the drive.
Step 4: Attach the drive to the mounting plate with four M8x20 or 3/8 inch screws and four M8 or 3/8 inch nuts with an
M8 or 3/8 inch wrench. The opening dimensions on the mounting plate should follow required dimensions (refer to the
drive mounting template printed on the outside carton).

12
FR6 Mounting Instructions
Step 1: Remove the carton from the drive
Step 2: Remove the four screws (used to fix the drive to the pallet) with an M8 or 3/8-inch wrench.
Step 3: Use a hook to lift the drive.
Step 4: Attach the drive to the mounting plate with four M8x20 or 3/8-inch screws and four M8 or 3/8-inch nuts with an
M8 or 2/8-inch wrench. The opening dimensions on the mounting plate should follow required dimensions (refer to the
drive mounting template printed on the outside carton).

13
Rubber Grommet Installation Instructions
Step 1:
Step 2:
Step 3
Step 4:
Step 5:
Step 6:

14
Power Wiring Selection
Motor cable connections are made to terminals U, V, and W.
Cable selection: Power and motor leads
•Use UL approved heat-resistant copper cables only
•75 °C or higher for all units rated
•Line voltage/mains should be Class 1 wire only
outside North America
•Refer to the following tables for cable sizing
guidelines
oNorth America 208 V to 240 V: Page 22
oNorth America 380 V to 500 V: Page 24
oAll other International 380 V to 600 V: Page 25
Line (Mains) and motor cable installation
The input line and motor cables must be sized in
accordance with the rated EVH drive input and
output current.
If motor temperature sensing is used for overload
protection, the output cable size may be selected based on
the motor specifications.
Maximum symmetrical supply current is 100,000 A RMS
for all size EVH Drives.
Input protection
Input protection devices are rated based on the EVH drive
rated input and output current. For UL and cUL/CSA, refer
to Appendix D for proper sizing. For gG/gL (IEC 60269-1),
refer to Appendix B for proper sizing.
Consult with service representative for further information
about input protection requirements.
Brake chopper connection
Dynamic braking resistor connections are made to the R+
and R- terminal on the drive. Wire size should be followed
according to the wattage being transferred. Below are
images of the locations for wiring.
Brake resistor wiring

15
Input Power and Motor Cable Stripping Lengths
Power Wiring in Inches (mm) Motor Wiring inInches(mm)
Size
A1
B1
C1
D1
A2
B2
C2
D2
FR1
0.39
1.77
0.39
1.38
0.39
1.77
0.39
1.38
(10)
(45)
(10)
(35)
(10)
(45)
(10)
(35)
FR2
0.59
1.77
0.59
1.77
0.59
1.57
0.59
1.57
(15)
(45)
(15)
(45)
(15)
(40)
(15)
(40)
FR3
0.59
1.57
0.59
1.97
0.59
1.57
0.59
1.97
(15)
(40)
(15)
(50)
(15)
(40)
(15)
(50)
FR4
0.98
2.56
0.98
4.72
0.98
2.56
0.98
4.72
(25)
(65)
(25)
(120)
(25)
(65)
(25)
(120)
FR5
1.10
6.10
1.10
9.45
1.10
6.10
1.10
9.45
(28)
(155)
(28)
(240)
(28)
(155)
(28)
(240)
FR6
0.98
4.72
0.98
7.87
0.98
4.72
0.98
7.87
(25)
(120)
(25)
(200)
(25)
(120)
(25)
(200)
Power Connection Tightening Torque
Frame
Size
Power wire
in-lb (Nm)
Ground
wire
in-lb (Nm)
Control wire
in-lb (Nm) @
FR1
5.3 (0.6)
10 (1.1)
4.5 (0.5)
FR2
15.6 (1.8)
10 (1.1)
4.5 (0.5)
FR3
40 (4.5)
10 (1.1)
4.5 (0.5)
FR4
95 (10.7)
14 (1.6)
4.5 (0.5)
FR5
354 (40.0)
35 (4.0)
4.5 (0.5)
FR6
480 (54.2)
35 (4.0)
4.5 (0.5)
Notes:
- Strip the motor and power cables as shownabove.
- Both UL and IEC tools may beused
- Applies to strained wire, solid wire, orferrule installations

16
Cable routing
If conduit is being used for wiring, use separate conduits for line voltage (mains), motor cables, and all
interface/control wiring.
To meet the UL requirements, if conduit is being used for wiring, the enclosure openings provided for conduit connections
in the field shall be closed by UL listed conduit fittings with the same type rating (Type 1 / Type 12) as the enclosure.
Avoid running motor cables alongside or parallel to any other wiring. If it is necessary to run motor cables with other
wiring, then maintain spacing between motor cables and other wiring in accordance with Table below.
Spacing between parallel motor cables
Power wiring notice
Do not discard the plastic bag containing the wiring hardware.
1. Remove the A-cover by removing (4) screws, then lifting the A-cover away from the base
2. Remove power wiring protection plate. Use power/motor cable tables
3. Add attachable grounding clamps (qty 2), one on each side of drive
4. Pass motor, input power wires/cables through base wiring plate
5. If shielded cable is used, connect the shields of input power and motor cables shields to ground
6. Wire power terminals (L1, L2, L3), motor terminal (U, V, W), and grounding terminals per the Figure above for ground
wiring. It is recommended for power and motor leads to be in separate conduit to meet the UL requirements, if
conduit is being used for wiring, the enclosure openings provided for conduit connections in the field shall be closed
by UL listed conduit fittings with the same type rating (Type 1/Type 12) as the enclosure.

17
Ground Wiring
Warning!
Connect only in a voltage-free state!
Note: Do not wire motor leads to R+, R–. This will cause damage to the drive.
Note: ➀Actual layout may vary slightly by frame.
Ground Wiring
•Run motor cables in separate conduit
•DO NOT RUN CONTROL WIRES in same conduit
•Cables sized per below tables for Cables & Fuses
•Provide dedicated wire for low impedance ground between drive and motor. DO NOT USE conduit as ground
Improper grounding could result in damage to the motor and/or drive and could void warranty.

18
Clamp Install: For screw torques and wire stripping by frame please see the picture below .
Circuit Breaker Sizing
The circuit breaker selected must be in accordance with the National Electric Code (NEC) Requirements. The
NEC determines that circuit breakers should handle 80% of their rated capacity for continuous loads and 100%
for intermittent loads. NEC Articles 210.20, 215.3, and 430 address the NEC requirements in more detail. For
safety reasons it is recommended to assume all loads are continuous.
To explain the process for finding the minimum breaker size necessary, please complete the following:
1. Find your total current load of the circuit (ex: 13.7)
2. Multiply your current load by 1.25 to find your minimum breaker size (ex: 13.7*1.25=17.125)
3. Find the correct breaker to match the size you found in #2. If it is not a standard size, per the NEC,
select the next standard size up. For our example we would select a 20A breaker.

19
Branch circuit short circuit protection
Integral solid-state short circuit protection does not provide branch circuit protection. Branch circuit protection
must be provided in accordance with the National Electrical Code and any additional local codes.
480 V Drive Series are suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical
amperes, 500 volts maximum, when protected by UL and cUL/CSA Listed devices mentioned below with an
A.I.C. rating of 100 kA minimum.
•Class RK5, Class J, Class T or equivalent fuses
•Thermal-magnetic circuit breakers
•Magnetic only circuit breakers
Refer to the following information for recommended ratings.
Protection ratings—480 V drive series
Maximum thermal- Magnetic only circuit breakers
Notes: These ratings are based off the largest wire size designed for the given Frame. Please verify your
protection protects your wire sizing.
Frame
size
EVH Base Model
Maximum
fuse rating
magnetic breaker
rating
Maximum magnetic
breaker rating
1
EVH-3443D3-R.....
600 V, 10 A
480 V, 15 A
480 V, 7 A
EVH-3444D3-R.....
600 V, 10 A
480 V, 15 A
480 V, 15 A
EVH-3445D6-R.....
600 V, 15 A
480 V, 15 A
480 V, 15 A
EVH-3447D6-R.....
600 V, 15 A
480 V, 15 A
480 V, 25 A
EVH-344009-R.....
600 V, 15 A
480 V, 15 A
480 V, 25 A
EVH-344012-R.....
600 V, 15 A
480 V, 15 A
480 V, 25 A
2
EVH-344016-R.....
600 V, 35 A
480 V, 35 A
480 V, 50 A
EVH-344023-R.....
600 V, 60 A
480 V, 60 A
480 V, 70 A
EVH-344031-R.....
600 V, 80 A
480 V, 80 A
480 V, 100 A
3
EVH-344038-R.....
600 V, 90 A
480 V, 90 A
480 V, 100 A
EVH-344046-R.....
600 V, 100
480 V, 100 A
480 V, 100 A
EVH-344061-R.....
600 V, 150
480 V, 150 A
480 V, 100 A
4
EVH-344072-R.....
600 V, 175
480 V, 175 A
480 V, 250 A
EVH-344087-R...
600 V, 200
480 V, 200 A
480 V, 250 A
EVH-344105-R.....
600 V, 300
480 V, 300 A
480 V, 400 A
5
EVH-344140-R.....
600 V, 350
480 V, 350 A
480 V, 400 A
EVH-344170-R.....
600 V, 400
480 V, 400 A
480 V, 400 A
EVH-344205-R.....
600 V, 400
480 V, 400 A
480 V, 400 A
6
EVH-344261-R.....
600 V, 400
480 V, 400 A
480 V, 400 A
EVH-344310-R.....
600 V, 400
480 V, 400 A
480 V, 400 A

20
230 V Drive Series are suitable for use on a circuit capable of delivering not
more than 100,000 rms symmetrical amperes, 240 volts maximum when
protected by UL and cUL/CSA Listed devices mentioned below with an A.I.C.
rating of 100 kA minimum.
•Class RK5, Class J, Class T or equivalent fuses
•Thermal-magnetic circuit breakers
•Magnetic only circuit breakers
Refer to the following information for recommended
ratings.
Protection ratings—230 V
drive series Magnetic only circuit breakers
Notes: These ratings are based off the largest wire size designed for the given Frame. Please verify your
protection protects your wire sizing.
Frame
size
EVH Base Model
Maximum
fuse rating
Maximum thermal-
magnetic breaker
rating
Maximum
magnetic breaker
rating
1
EVH-3224D8-R..... 600 V, 15 A
480 V, 15 A
480 V, 15 A
EVH-3226D6-R.....
600 V, 20 A
480 V, 20 A
480 V, 25 A
EVH-3227D8-R.....
600 V, 20 A
480 V, 20 A
480 V, 25 A
EVH-322011-R.....
600 V, 30 A
480 V, 30 A
480 V, 30 A
EVH-322012-R.....
600 V, 30 A
480 V, 30 A
480 V, 30 A
2
EVH-322017-R.....
600 V, 40 A
480 V, 40 A
480 V, 50 A
EVH-322025-R.....
600 V, 40 A
480 V, 40 A
480 V, 50 A
EVH-322031-R.....
600 V, 40 A
480 V, 40 A
480 V, 50 A
3
EVH-322048-R.....
600 V, 125 A
480 V, 125 A
480 V, 150 A
EVH-322061-R.....
600 V, 150 A
480 V, 150 A
480 V, 150 A
4
EVH-322075-R.....
600 V, 200 A
480 V, 200 A
480 V, 250 A
EVH-322088-R.....
600 V, 225 A
480 V, 225 A
480 V, 250 A
EVH-322114-R.....
600 V, 300 A
480 V, 300 A
480 V, 400 A
5
EVH-322143-R.....
600 V, 400 A
480 V, 400 A
480 V, 400 A
EVH-322170-R.....
600 V, 400 A
480 V, 400 A
480 V, 400 A
EVH-322211-R.....
600 V, 400 A
480 V, 400 A
480 V, 400 A
6
EVH-322261-R.....
600 V, 400 A
480 V, 400 A
480 V, 400 A
EVH-322312-R.....
600 V, 400 A
480 V, 400 A
480 V, 400 A